Page 1 Service Manual iR5075/5065/5055 Series Feb 29 2008...
Page 3 Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer- ence to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Page 7: Table Of Contents
Contents Contents Chapter 1 Introduction 1.1 System Construction ..........................1- 1 1.1.1 System Configuration with Pickup/Delivery Accessories (230V)EUR ..............1- 1 1.1.2 System Configuration with Printing/Transmission Accessories (230V)EUR ............1- 1 1.1.3 Functions and Printing/Transmission Accessories (230V) ..................1- 2 1.2 Product Specifications ..........................1- 3 1.2.1 Names of Parts................................
Page 8 Contents 2.2.7 Installation of Pickup Assembly ..........................2- 10 2.2.8 Attaching Deck Pressure Plate ..........................2- 11 2.2.9 Setting Toner Container ............................2- 11 2.2.10 Connecting the Cable............................2- 12 2.2.11 Checking the Environment Switch ........................2- 12 2.2.12 Attaching the Label ..............................2- 13 2.2.13 Connecting the Power Cord ..........................2- 13 2.2.14 Turning On the Main Power Switch........................2- 14 2.2.15 Toner Stirring ...............................2- 14 2.2.16 Media Cassette Settings ............................2- 14...
Page 9 Contents 2.12.1 Checking the Parts to Install ..........................2- 31 2.12.2 Turning Off the Host Machine..........................2- 32 2.13 Installing the Voice Guidance Kit ......................2- 32 2.13.1 A point to keep in mind at installation ........................2- 32 2.13.2 Checking the Contents ............................2- 32 2.13.3 Power off of the host machine ..........................
Page 10 Contents 4.7.2 Main Controller PCB ..............................4- 13 4.7.2.1 Before Removing the Main Controller PCB ........................... 4- 13 4.7.2.2 Removing the Main Controller PCB ............................4- 13 4.7.2.3 When Replacing the Main Controller PCB..........................4- 14 4.7.3 SDRAM ..................................4- 14 4.7.3.1 Before Removing the SDRAM ............................... 4- 14 4.7.3.2 Removing the SDRAM................................
Page 11 Contents 5.4.1.1 Before Removing the CCD Unit ............................. 5- 17 5.4.1.2 Removing the CCD Unit................................. 5- 17 5.4.1.3 When Replacing the CCD Unit .............................. 5- 17 5.4.2 Copyboard glass..............................5- 18 5.4.2.1 Removing the Copyboard Glass ............................5- 18 5.4.2.2 When Replacing the Copyboard Glass..........................5- 18 5.4.3 Scanning Lamp..............................
Page 12 Contents 6.3.1.1 Generating the Sync Signal ..............................6- 2 6.3.1.2 Flow of the Sync Signal ................................6- 2 6.3.2 Controlling the Intensity of Laser Light........................6- 2 6.3.2.1 Controlling the Laser Intensity ..............................6- 2 6.3.2.2 APC Control ..................................... 6- 3 6.3.3 Controlling the Laser Scanner Motor ........................6- 4 6.3.3.1 Controlling the Laser Scanner Motor ............................
Page 13 Contents 7.8.1.4 Others ....................................7- 17 7.9 Separation Mechanism ..........................7- 18 7.9.1 Separation Charging Mechanism .......................... 7- 18 7.9.1.1 Overview ....................................7- 18 7.9.1.2 Correcting the Output to Suit the Environment and the Drum Surface Potential ..............7- 18 7.9.1.3 Others ....................................7- 19 7.10 Parts Replacement Procedure........................7- 20 7.10.1 Process Unit ................................
Page 14 Contents 7.10.16 Developing Blade ...............................7- 29 7.10.16.1 Before Removing Developing Blade ..........................7- 29 7.10.16.2 Removing Developing Blade ............................. 7- 29 7.10.16.3 Mounting Developing Blade ............................... 7- 29 7.10.17 Transfer/Separation Charging Assembly ......................7- 30 7.10.17.1 Removing Transfer/Separation Charging Assembly ......................7- 30 7.10.17.2 Mounting Transfer/Separation Charging Assembly ......................
Page 15 Contents 8.6.5 Paper Level Detection Operation (right/left deck)....................8- 21 8.6.6 Identifying the Size of Paper (right/left deck)......................8- 21 8.7 Registration Unit ............................8- 21 8.7.1 Outline ................................... 8- 21 8.7.2 Control System ..............................8- 22 8.8 Duplex Feeding Unit ..........................8- 22 8.8.1 Moving the Paper to the Reversing Assembly After Printing on the 1st Side............
Page 16 Contents 8.11.14.1 Before Removing the Manual Feeding Pickup Roller......................8- 37 8.11.14.2 Removing the Manual Feeding Pickup Roller ........................8- 37 8.11.15 Manual Feed Roller ............................8- 38 8.11.15.1 Before Removing the Manual Feeding Roller ........................8- 38 8.11.15.2 Removing the Manual Feeding Roller ..........................8- 38 8.11.16 Manual Separation Roller...........................8- 38 8.11.16.1 Before Removing the Manual Separation Roller ........................
Page 17 Contents 8.11.32.4 Removing the Reversing Sensor 2............................. 8- 47 8.11.33 Reversing Unit ..............................8- 47 8.11.33.1 Before Removing the Reversing Flapper Solenoid ......................8- 47 8.11.33.2 Removing the Reversing Flapper Solenoid........................8- 47 8.11.33.3 Mounting the Reversing Flapper Solenoid ......................... 8- 47 8.11.34 Feeding Belt...............................
Page 18 Contents 9.3.3 Detecting the Passage of Paper ..........................9- 16 9.3.3.1 Preventing Wrapping of Paper............................... 9- 16 9.4 Protective Functions ..........................9- 17 9.4.1 Detecting an Error Using the Thermistor .......................9- 17 9.4.2 Detecting an Error Using the Thermal Switch......................9- 17 9.4.3 Errors ..................................9- 17 9.5 Parts Replacement Procedure .........................
Page 19 Contents 9.5.15.1 Before Removing the Internal Delivery Sensor ........................9- 34 9.5.15.2 Removing the Internal Delivery Sensor..........................9- 34 9.5.16 Fixing Inlet Sensor ............................... 9- 34 9.5.16.1 Before Removing the Fixing Inlet Sensor..........................9- 34 9.5.16.2 Removing the Fixing Inlet Sensor ............................9- 34 9.5.16.3 Adjusting the Fixing Inlet Guide ............................
Page 20 Contents 10.4.5.1 Overview ....................................10- 8 10.4.5.2 SNMP setup ..................................10- 9 10.5 Parts Replacement Procedure ......................10- 12 10.5.1 External Covers..............................10- 12 10.5.1.1 Right Cover (Lower Rear) ..............................10- 12 10.5.1.2 Right Cover (Upper Rear) ..............................10- 12 10.5.1.3 Right Cover (Upper) ................................10- 12 10.5.1.4 Left Cover (Upper) ................................
Page 21 Contents 10.5.14.2 Removing Accessories Power Supply PCB ........................10- 25 10.5.15 Fixing Heater Power Supply PCB ........................10- 25 10.5.15.1 Before Removing Fixing Heater Power Supply PCB ....................... 10- 25 10.5.15.2 Removing Fixing Heater Power Supply PCB ........................10- 25 10.5.16 Anti-Rush Current PCB............................
Page 22 Contents Chapter 11 MEAP 11.1 MEAP ..............................11- 1 11.1.1 Checking the Operating Environment........................11- 1 11.1.2 Setting Up the Network ............................11- 4 11.1.3 Setting the method to login to SMS........................11- 5 11.1.4 Login to SMS................................11- 9 11.1.5 Checking Application List ...........................11- 11 11.1.6 Starting and Stopping a MEAP Application......................11- 12 11.1.7 Checking the Platform Information........................11- 13 11.1.8 MEAP Specifications............................11- 14...
Page 23 Contents 13.2.2 Reader unit ................................13- 2 13.2.3 Printer Unit................................13- 2 13.3 Scheduled Servicing Basic Procedure....................13- 2 13.3.1 Scheduled Servicing Basic Procedure......................... 13- 2 13.3.2 Periodical Servicing Chart Reader Unit ....................... 13- 3 13.3.3 Periodical Servicing Chart Printer Unit ........................ 13- 4 13.3.4 Points to Note for Periodical Servicing ........................
Page 24 Contents 14.6.6 Adjusting the Position of the Fixing Inlet Guide....................14- 23 14.7 Electrical Components.......................... 14- 23 14.7.1 When Replacing DC Controller PCB .........................14- 23 14.7.2 When Replacing HVT PCB ..........................14- 24 14.7.3 After Replacing the HDD............................14- 24 14.7.4 When Replacing the Main Controller PCB ......................14- 24 14.8 Pickup/Feeding System ........................
Page 25 Contents 16.1 Error Code Table ............................16- 1 16.1.1 Error Code ................................16- 1 16.2 Error Code Details ..........................16- 2 16.2.1 Detail Error Code ..............................16- 2 16.2.2 E602 in Detail ..............................16- 16 16.3 Error Code (SEND) ..........................16- 18 16.3.1 Results of Self-Diagnosis........................... 16- 18 16.3.2 Error Codes ...............................
Page 26 Contents 17.6.4 BOARD ................................17- 62 17.6.4.1 BOARD List..................................17- 62 17.7 TEST (Test Print Mode)........................17- 63 17.7.1 COPIER ................................17- 63 17.7.1.1 COPIER List..................................17- 63 17.8 COUNTER (Counter Mode)........................17- 64 17.8.1 COPIER ................................17- 64 17.8.1.1 COPIER List..................................17- 64 Chapter 18 Upgrading 18.1 Outline ..............................
Page 27 Contents 19.1.2 List of Solvents/Oils ............................. 19- 2...
Page 28 Contents...
Page 29: Chapter 1 Introduction
Chapter 1 Introduction...
Page 31 Contents Contents 1.1 System Construction ..............................1-1 1.1.1 System Configuration with Pickup/Delivery Accessories (230V)EUR ..................1-1 1.1.2 System Configuration with Printing/Transmission Accessories (230V)EUR ................1-1 1.1.3 Functions and Printing/Transmission Accessories (230V)......................1-2 1.2 Product Specifications..............................1-3 1.2.1 Names of Parts ..................................... 1-3 1.2.1.1 External view ........................................1-3 1.2.1.2 Cross-Section ........................................1-5 1.2.2 Using the Machine ..................................
Page 33: System Construction
Chapter 1 1.1 System Construction 1.1.1 System Configuration with Pickup/Delivery Accessories (230V)EUR 0015-9473 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following shows a typical system configuration: [14] [11] [10] [13] [12] F-1-1 T-1-1 Finisher-AD1 Saddle Finisher-AD2 Shift Tray-D1 Copy Tray-L1...
Page 34: Functions And Printing/Transmission Accessories (230V)
AMS KIT (license certificate) [18] Universal Send Trial Kit-C1 (license certificate) (standard) [19] Canon Universal Send Kit-F1 (license certificate) 1.1.3 Functions and Printing/Transmission Accessories (230V) 0015-4296 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following shows the accessories needed for individual functions:...
Page 35: Product Specifications
Chapter 1 Function Accessory needed faxing Super G3 Fax Board-Z1 LIPS V Expansion Kit-R1 LIPS printing + transmission SEND Expansion Kit-Q1 LIPS V Expansion Kit-R1 LIPS printing + faxing (1-line) Super G3 Fax Board-Z1 MEAP function - no need for memory expansion (w/ copy boot ROM) both MEAP authentication and MEAP application operation possible - if only MEAP authentication is desired...
Page 36 Chapter 1 [17] [16] [15] [14] [13] [12] [11] [10] F-1-3 [1] Feeder [2] Control panel [3] Toner access cover [4] Front cover [5] Right front deck [6] Cassette 3 [7] Cassette 4 [8] Left front deck [9] Left cover (paper) [10] Environment switch [11] Cassette heater switch [12] Leakage breaker...
Page 37: Cross-Section
Chapter 1 [18] [19] [29] [20] [28] [21] [27] [22] [26] [23] [25] [24] F-1-4 [18] Reader right cover [19] Reader rear cover [20] Read cover (upper) [21] Right cover (upper rear) [22] Rear cover (lower) [23] Main power switch [24] Right cover (lower rear) [25] Right cover (lower) [26] Right door unit (lower)
Page 38 Chapter 1 [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [59] [22] [58] [23] [57] [56] [24] [55] [25] [54] [26] [27] [53] [28] [52] [51] [50] [29] [49] [30] [31] [32] [48] [33] [47] [34] [46] [35] [36]...
Page 39: Using The Machine
Chapter 1 [41] Cassette 4 feed roller [42] Cassette 4 separation roller [43] Cassette 4 [44] Cassette 3 [45] Left deck [46] Left deck separation roller [47] Left deck feed roller [48] Left deck pickup roller [49] Fixing lower roller [50] Internal delivery roller [51] External delivery roller [52] Fixing upper roller...
Page 40 Chapter 1 Be sure to go through the shut-down sequence whenever turning off the main power switch. How to Turn Off the Main Power Switch To turn off the main power switch, be sure to go through the following steps to prevent damage to the machine's hard disk: 1) Hold down the control panel power switch for 3 sec or more.
Page 41: Control Panel
Chapter 1 F-1-9 1.2.2.3 Control Panel 0015-4310 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N [1] [2] [3] [4] [7] [8] [10] ON/OFF Enargy Saver Reset Help Counter Check Additional Functions PQRS TUV WXYZ Stop Start Display Contrast Clear Processing/Data...
Page 42 Chapter 1 Mode Description use 'system status screen' as initial screen: ON/*OFF give priority to 'device' of 'system status screen': *ON/OFF post-auto clear function *use previous/do not use previous function group order setup: group A, MEAP, group B enable/disable buzzer input sound: *ON/OFF input invalid sound: ON/*OFF replenish alert sound: ON/*OFF...
Page 43: Timer Settings
Chapter 1 Mode Description between-job interleaf ON (paper source select) *OFF between-set interleaf ON (setting range between *10 and 9999; paper source select) *OFF right wait time indication copier/box/other (for each, ON/*OFF) Registration of the size of the side paper deck** A3/A4/A4R/B4/B5/11×17/LGL/LTR/LTRR output tray paper mix** *ON/OFF...
Page 44: System Control Settings
Chapter 1 Mode Description transmission control report print every 100 communications: *ON/OFF print at specific time: *ON/OFF time settings: *00:00 to 23:59 separate transmission/reception: (toggle) ON/*OFF fax transmission result report: *only if error/ON/OFF (specifications setup)** indicate transmission original: *ON/OFF fax communications control report print automatically every 40 communications: *ON/OFF print at specific time: ON/*OFF time setting: *00:00 to 23:59...
Page 45 Chapter 1 Mode Description memory reception end time**: by day, by day of week, *no specification enable/disable remote UI *ON/OFF use SSL: ON/*OFF limit target** address book ID No.: 7 characters max. address book access No. control: ON/*OFF new target limit: ON/*OFF Permit transmission from the fax driver *ON/OFF Entry for confirmation when entering a fax number...
Page 46: Copier Specifications
Chapter 1 Mode Description set machine information distribution - register recipient: auto search/register, register, detail info, delete,list printing - auto distribution: every day, by day of week, *no specification user mode setting: ON/*OFF network setup: include, do not include group ID: ON/*OFF address book: ON/*OFF Setting of the print specifications: ON/*OFF - manual distribution setup:...
Page 47: Transmission/Reception Settings
Chapter 1 Mode Description reset copier specifications Do you want to reset? yes/no (auto sort: ON/face-up delivery: ON/preference key setup: no) 1.2.3.7 Transmission/Reception Settings 0015-4324 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N *Factory default. **Indicated when the appropriate accessory is installed. T-1-11 Mode Description...
Page 48: Box Settings
Chapter 1 Mode Description reception info record: keep/*do not keep fax basic registration setup** register user telephone number** telephone number: 20 characters max. select line type**: 100V: *20 pps/10 pps/push volume adjust alarm volume: 0 to 8 (84) communication volume: 0 to 8 (*4) off-hook alarm: (*ON/OFF) fax transmission function setup** ECM transmission (*ON/OFF)
Page 49 Chapter 1 *Factory settings. **Indicated in the presence of a specific accessory. T-1-13 Mode Description settings number of copies: 1 to 9999 (*1) duplex: duplex/*simplex pickup default paper size: *A4 (additional 10 possible) default paper type: plain (additional 8 possible) paper size replacement: replace/*do not replace adjust print **super smooth: *use/do not use...
Page 50: Address Book Settings
Chapter 1 Mode Description LIPS: *enable/disable N201: *enable/disable ESC-P: *enable/disable 15577: *enable/disable HP-GL: *enable/disable HP-GL/2: *enable/disable Imaging: *enable/disable PDF1.5: *enable/disable **connection recognition: *enable/disable printer settings rest: yes/no 1.2.3.10 Address Book Settings 0015-4329 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N *Factory default.
Page 51: Voice Guide Settings
Chapter 1 Mode Description search for address simple search (server) server to search: from pull-down from LDAP server already registered (search conditions): name: 128 characters, or 64 2-bye characters e-mail: 12* characters fax: 128 characters detail search server to search: from pull-down from LDAP server already registered (search conditions): *name/e-mail/fax/group/group unit under following: * includes next/does not include next/is identical to next/is not identical to next/start with next/ends with next name, group, group unit: 128 characters, or 64 2-byte characters...
Page 52: Checks
Chapter 1 F-1-12 3. Platen Board Glass/ADF Reading Glass Wipe the platen board glass [1] and the ADF reading glass [2] with a cloth moistened with water or solution of mild detergent; then, dry wipe them with a dry, soft cloth.
Page 53: Safety
Chapter 1 F-1-16 3) Check to see that the breaker switch [1] has shifted to the OFF position, thus cutting off the power. F-1-17 4) Turn off the main power switch. 5) Shift the breaker switch [1] back to the ON position. F-1-18 Advise the user that the breaker switch is fully to the ON position.
Page 54: Handling The Machine's Laser Unit
Chapter 1 F-1-19 The text of the label may differ from model to model. 1.2.5.3 Handling the Machine's Laser Unit 0015-4337 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Be sure to observe the following whenever you are planning to service the areas around the machine's laser unit: - Do not put a screwdriver or the like that has a high rate of reflection into the laser path.
Page 55 Chapter 1 Copyboard stream reading, fixed reading Body console Light source type xenon lamp (yellow green) Lens type fixed focus Photosensitive medium A-Si drum (80-mm dia.) Image reading method light-receiving element (1 line CCD), CIS Reproduction method indirect electrostatic Exposure method laser light Copy density adjustment auto or manual...
Page 56: Function List
Chapter 1 Power consumption (maximum) 1500W (100V), 1920W (120V), 2300W (230V) Power consumption continuous printing (100V, 50Hz, w / accessories ) : 923 Wh (reference only) Ozone Initial: 0.01ppm or less (avr), Later (after 500,000 pages): 0.035 ppm or less (avr) Dimensions 643mm(W) x 743mm(D) x 1207mm(H)(Including an ADF) * Only for Japan (with a capacitor): 643mm(W) x 839mm(D) x...
Page 57: Paper Types/Printing Speed (K Paper)
Chapter 1 E232 E232A E232B Single-sided Double-sided Single-sided Double-sided Single-sided Double-sided Classification Paper size Deck Multi Deck Multi Deck Multi Deck Multi Deck Multi Deck Multi cassette manual cassette manual cassette manual cassette manual cassette manual cassette manual feed *1 feed feed *1 feed...
Page 58 Chapter 1 Paper feeding position Type Paper size Deck (left/ 3.5 side paper 3.5 large Cassette Manual feed right) deck paper deck Special OHP film A4,A4R,LTR,LTRR paper Postcard A4R deformed, Double postal card, Four- face postcard Label A4,A4R,B4,LTR,LTRR Index (tab) paper A4,LTR Tracing paper A3,B4,A4R,A4,B5R,B5...
Page 59 Chapter 2 Installation...
Page 61 Contents Contents 2.1 Making Pre-Checks................................2-1 2.1.1 Selecting the installation space ..............................2-1 2.1.2 Combination Table of Accessories .............................. 2-2 2.1.3 Checking the Contents ................................. 2-3 2.2 Unpacking and Installation ............................2-5 2.2.1 Unpacking and installation procedure ............................2-5 2.2.2 Unpacking ....................................2-5 2.2.3 Installation of Scanner .................................
Page 62 Contents 2.8.1 Checking Contents ..................................2-24 2.8.2 Installation Procedure ................................2-24 2.8.3 Checking Contents ..................................2-25 2.8.4 Installation Procedure ................................2-25 2.9 Installing the Reader Heater ............................2-25 2.9.1 Checking the Contents ................................2-25 2.9.2 Power off of the host machine ..............................2-25 2.9.3 Installation Procedure ................................
Page 63: Making Pre-Checks
Chapter 2 2.1 Making Pre-Checks 2.1.1 Selecting the installation space 0015-4647 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The conditions of the installation space include the following. Preliminary inspection of the planned installation space would be desired before shipping the machine to the customer. 1.
Page 64: Combination Table Of Accessories
Chapter 2 100 mm or more 2,482 mm 109 mm 500mm 500mm 2,591 mm 500mm F-2-3 7. This equipment should be installed in a well-ventilated room, however not near the ventilating suction mouth in the room. 8. In the case that several machines are installed at the same area, this machine should be arranged so that this machine does not draw directly the exhaust air from the other machines.
Page 65: Checking The Contents
Chapter 2 2.1.3 Checking the Contents 0016-8935 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] FU5-8564 2 3 4 1 2 3 4 12 18 11 17 11 17 LEGAL...
Page 66 Chapter 2 T-2-2 iR5075N iR5075 Documentation iR5065N iR5065 iR5055N iR5055 User's Guide License agreement for software Send Trial Kit Release Notes Network Quick Start Guide T-2-3 iR5075N iR5075 CD-ROM iR5065N iR5065 iR5055N iR5055 Tutorial CD ManualCD MEAP Admin. CD-ROM UFR II/PCL Driver/Utility CD-ROM iW MC CD-ROM Printer Guide CD-ROM...
Page 67: Unpacking And Installation
Chapter 2 2.2 Unpacking and Installation 2.2.1 Unpacking and installation procedure 0015-4653 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Take into account the following points when installing this equipment. 1. When transferring the host machine from a low-temperature to a warm place and installing it, dew condensation may occur around the pickup/feed assembly, leading to image faulty reproduction.
Page 68 Chapter 2 Be careful that the caster [2] does not fall out from the skid. F-2-8 5) Remove the cardboard on the skid, and then take out the 2 slope plates [1] installed at the center of the skid. If the slope plate is difficult to remove, displacement of the host machine to the rear edge of the skid makes operation easier.
Page 69: Installation Of Scanner
Chapter 2 Make sure to tell user to keep the protection sheet in a safe place because it will be used when moving the host machine elsewhere. F-2-15 5) Close the white sheet. 6) Close the DADF. 2.2.4 Installation of Fixing Assembly F-2-12 0015-4659 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N...
Page 70: Checking Of Charging Assembly And Dustproof Glass
Chapter 2 F-2-20 2) Remove the screw [1] and the mount [2], and disconnect the connector [3]. F-2-17 4) Peel off the tag tape to open the fixing/delivery assembly [1]. F-2-21 3) While holding the front and rear sides of the transfer/separation charging assembly [1], slide it in the [A] direction;...
Page 71: Installation Of Developing Assembly
Chapter 2 F-2-23 9) Detach the connector cover [1]. F-2-27 - 1 screw [2] 15) Check the pre-transfer charging assembly. If any dirt or paper powder is attached onto the assembly, clean it with alcohol solutions. 16) Remove the dustproof glass [1]. F-2-24 10) Remove the 2 screws [1] and disconnect the connector [2];...
Page 72: Installation Of Pickup Assembly
Chapter 2 F-2-29 2) Remove the tape [1], and detach the hopper supply mouth cover [2]. F-2-32 6) Fit the developing assembly pressure unit [1] to [2], and slide it in hori- zontally in the [A] direction; then, shift toward the [B] direction. - 1 screw (binding;...
Page 73: Attaching Deck Pressure Plate
Chapter 2 Do not shake the toner container. If setting the toner container that has been shaken to the host machine, the toner overflow within the machine may occur. By shaking the container, the toner fluidity increases. As a result, toner is supplied swiftly to the machine with the toner supply operation, causing the foregoing symptoms.
Page 74: Connecting The Cable
Chapter 2 F-2-40 6) Close the toner replacement cover. When turning on the main power switch without setting toner container, the F-2-43 toner level meter on the control panel shows 25 % or less. Make sure that the 4) Connect the connector [1] of the ADF communication cable. toner container is set in the host machine before turning on the main power switch.
Page 75: Attaching The Label
Chapter 2 T-2-5 Cassette heater Cassette heater switch ON Cassette heater switch OFF Environment switch ON Environment switch ON Main power switch OFF Main power switch ON F-2-48 2) Attach the cleaning procedure labels [1] [2] for the relevant language. F-2-49 3) Remove the reading cleaning tool [1].
Page 76: Turning On The Main Power Switch
Chapter 2 Use the correct power code to mach the location/area of installation. Make -Be sure to attach the inch-series block firmly. sure not to leave unused power code at the site. -Go through this procedure only in case of not using inch-series paper. 2.2.14 Turning On the Main Power Switch 0015-4668 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N...
Page 77: Changing The Media Size Of The Front Deck (Left/Right)
Chapter 2 Due to the drop of toner from the drum separation claw, there may be a dirty image in the initial 10 sheets. This dirt disappears as copy volume goes on. 2) Check with the user to find out the size of paper to use, and set the paper size of each cassette, and attach the size label to the cassette size plate.
Page 78: Adjustment Of Image Leading Edge Margin
Chapter 2 <Manual Feeder Tray> 1) Open the manual feed tray. 2) Move the side guide plate [1] to the center, and loosen the 2 screws [2] for the slide guide to adjust the position of the slide guide. image Move the slide guide toward the back = the left margin is reduced Move the slide guide toward the front = the left margin is increased F-2-60...
Page 79 Chapter 2 - 2 screws [2] F-2-67 3) Attach the lower rear right cover removed in the step 1). 2) Store the following parts: - Drum rotational tool [1]: store it along with the collecting toner cap to the hole of the pullout grip at the top of the collecting toner case [2]. <Attaching of the grip cover>...
Page 80 Chapter 2 Be sure that the front side of the service book case is exposed for 6mm from the front side of the bottom plate [2] of the host machine when attaching the service book case. In case of attaching the service book case without any margin exposed from the bottom plate, it will cause the service book case to run into the rail of the paper deck when mounting the paper deck later.
Page 81: Checking The Connection To The Network
Chapter 2 In case of reentering the IP address, turning off and then on the main power is required in order to be enabled. 4) Perform the shutdown sequence so that the main power can be turned off. 5) Turn on the main power switch. 2.3.3 Using the Ping Command 0015-4749 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N...
Page 82: Relocating The Machine
Chapter 2 address settings, and check with the system administrator to see if the assigned IP address is a valid one. - The connection of the network PCB may be wrong: Check the connection of the network PCB once again. - The network PCB may be faulty.
Page 83 Chapter 2 - When mounting the delivery Tray to the host machine, be sure to attach the See the figure below to make sure the mounting direction of the delivery rollers in the center of delivery roller. roller's protrusion [1]. - When mounting the delivery tray to the host machine, shift tray or finisher should not be mounted.
Page 84: Installing The Card Reader
Chapter 2 <Card Reader Attachment-C2> F-2-82 11) Attach the delivery tray bar [1]. F-2-85 Card reader attachment plate 1pc. Joint plate 1pc. Screw 1pc. F-2-83 (small panhead screw; M4X6) 2.7 Installing the Card Reader Screw (RS tightening; M4X10) 2pc. 2.7.3 Power off of the host machine 2.7.1 Notice At Installation 0015-4774 0015-4772...
Page 85 Chapter 2 F-2-86 3) Attach the card reader attachment plate [1]. - Screw (RS tightening; M4X10) [2] 2pc. F-2-90 7) Get the cable [1] out from the side of the host machine. If the cable is difficult to remove, drivers etc. will help make the operation easier.
Page 86: Installing For Imageware Accounting Manager
Chapter 2 10) Cut the area [1] of the right cover (upper) with a wire cutter etc. F-2-94 11) Attach the right cover (upper) detached in the step 2). 12) Close the toner replacement cover. 13) Insert the power cable (for the plug). 14) Turn on the main power switch, and then check the display demanding setting of the control card.
Page 87: Checking Contents
Chapter 2 If it is hard to hook the document tray, loosen the 2 stepped screws and hook it once again. 2.8.3 Checking Contents 0015-8032 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N <Document Tray-M1> F-2-100 If it is hard to hook the document tray, loosen the 2 stepped screws and hook it once again.
Page 88: Installation Procedure
Chapter 2 How to turn off the main power When turn off the main power, implement the following steps to protect the hard disk of this product. 1) Push the control panel power switch for 3 sec or more. 2) Operate the touch panel following the instruction on the screen of shutdown sequence in order to be ready to turn off the main power switch.
Page 89: Installing The Cassette Heater
Chapter 2 F-2-106 F-2-110 7) Hold the tab (the bend) [A] of the mirror stay to move the No. 1 mirror 10) In case that the cable [1] is loose, insert the cable clamp [2] to the frame's base [1] to the left until it stops. hole to fix the cable in place.
Page 90: Power Off Of The Host Machine
Chapter 2 F-2-113 heater unit FM2-4182-000 1pc. cassette stay FL2-3994-000 1pc. screw (M4X6) XB1-2400-609 6pc. 2.10.2 Power off of the host machine 0015-7816 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N How to turn off the main power F-2-115 When turn off the main power, implement the following steps to protect 3) Detach the lower rear cover [1].
Page 91 Chapter 2 F-2-118 6) Lift the inner unit [1] in Cassette 4, and remove it. 9) Secure the cassette stay [1] in place from the rear side of the host machine. - 2 screws (M4X6) [2]. F-2-119 7) In the same way, remove the inner unit of Cassette 3. 8) Engage the claw [A] of the lead edge onto the long hole [B] of the host machine to attach the cassette stay [1].
Page 92: Installing The Deck Heater
Chapter 2 F-2-124 14) Attach the covers etc., by the reverse procedure to detach them. - heat exhaust fan (filter) - lower rear cover - upper rear cover - Secure the reader communication cable in the wire saddle. 15) Fit the inner units in each cassette in place, and then attach the cassettes onto the host machine.
Page 93: Turning Off The Host Machine
Chapter 2 2.11.2 Turning Off the Host Machine 0016-1684 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Turning Off the Main Power of the Host Machine When turning off the main power, be sure to go through the following in strict sequence to protect the machine's hard disk: [1] Hold on the power switch on the control panel 3 sec or more.
Page 94: Turning Off The Host Machine
Chapter 2 2.12.2 Turning Off the Host Machine 0016-1691 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Turning Off the Main Power of the Host Machine When turning off the main power, be sure to go through the following in strict sequence to protect the machine's hard disk: [1] Hold on the power switch on the control panel 3 sec or more.
Page 95: Power Off Of The Host Machine
Chapter 2 2.13.3 Power off of the host machine 0015-4783 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N How to turn off the main power When turn off the main power, implement the following steps to protect the hard disk of this product. 1) Push the control panel power switch for 3 sec or more.
Page 96 Chapter 2 F-2-130 4) Remove the face cover plate [1]. (The removed plate is not used after this step.) - 2 screws [2] F-2-131 5) Attach the Voice Board instruction plate [2] to the voice board [1]. - 2 screws (binding; M3X6) [3] F-2-132 Checking the Position of the Slide Switch (SW1) on the Voice Guidance Board The slide switch (SW1) on the Voice Guidance Board is provided as a means of switching frequencies (33 MHz/66 MHz) to suit the transfer speed of the PCI bus.
Page 97 Chapter 2 33MHz 66MHz 6) Mount the voice board [1] to the PCI Expansion Kit-D2 using the 2 screws [2] removed in step 4). Cautions in mounting - A voice board [1] must be mounted to a specified position. Be sure to mount it to the slot [A] on the Expansion Bus B-1 board. Do not mount it to the slot [B] or [C].
Page 98 Chapter 2 F-2-133 11) Mount the speaker unit (upper) [1] on the speaker unit (lower), fix them with a screw (binding; M4X6) [2] from beneath. F-2-134 12) Take off the cover [1] from the code guide. F-2-135 13) Peel off the released paper of the code guide [1] and affix it to the host machine as shown in the figure. The right side --- 2 places F-2-136 The rear -- 4 places...
Page 99 Chapter 2 F-2-137 14) Connect the cable [2] into the speaker unit [1]. F-2-138 15) Run the cable [1] through the cable guide [2] and mount the cable guide cover [3]. There should no excessive bending of the cable. F-2-139 16) Attach the ferrite core [1] to the cable.
Page 100 Chapter 2 F-2-141 18) Run the cable [1] through the code guide [2] and mount the code guide cover [3]. There should no excessive bending of the cable. F-2-142 19) Connect the power cable to the outlet. 20) Turn ON the main power switch. 21) Check if the voice board is recognized.
Page 101: Installing The Wireless Network Interface Adapter
Chapter 2 2.14 Installing the Wireless Network Interface Adapter How to turn off the main power When turn off the main power, implement the following steps to protect the hard disk of this product. 2.14.1 Points to Note When Installing 1) Push the control panel power switch for 3 sec or more.
Page 102 Chapter 2 F-2-146 4) Remove the 2 face cover plates [1]. - 4 screws [2] MEMO: Of the detached 2 face cover plates, one at the wireless LAN board will not be used. F-2-149 7) Attach the parts so far removed. - Face cover plate - Main controller box cover - Upper rear cover...
Page 103: Affixing The Label
Chapter 2 F-2-154 13) Connect the MFP antenna cable [1] with the wireless LAN board termi- nal [2]. F-2-151 10) Detach the 5 covers of the cord guide [1]. F-2-152 11) Remove the sheet of the 5 cord guides [1] and put them on the indicated position at the rear side of the host machine.
Page 104 Chapter 2 F-2-156 2-42...
Page 105 Chapter 3 Basic Operation...
Page 107 Contents Contents 3.1 Construction ...................................3-1 3.1.1 Functional Construction................................3-1 3.1.2 Wiring Diagram of the Major PCBs ............................3-1 3.1.3 Controlling the Main Motor (M2)..............................3-2 3.2 Basic Sequence ................................3-3 3.2.1 Basic Sequence of Operation (at power-on; 30-sec start-up mode)..................... 3-3 3.2.2 Basic Sequence of Operation (at power-on;...
Page 109: Construction
Chapter 3 3.1 Construction 3.1.1 Functional Construction 0015-4341 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine may be divided into the following seven functional blocks: Original Reader controller PCB Original CCD/AP Optical path illumination Reader Control System Original Exposure System Main controller PCB...
Page 110: Controlling The Main Motor (M2)
Chapter 3 J1031 LCD panel Keypad J130 Inverter IH driver J1041 (LCD) J131 J6802 J6801 J3031 Potential J1113 J1114 J1112 J1110 J1111 control PCB J426 Control panel CPU PCB J107 Duplexing J6801 driver PCB J2302 J1018 Laser scanner J1406 J122 J122 J1015 motor...
Page 111: Basic Sequence
Chapter 3 J4005 J631 DC power supply Drive circuit Main motor (M2) Clock pulse J108 J632 MAIN_M_CLK DC controller generation MAIN_M_GND circuit MAIN_M_5V Control circuit Reference MAIN_M_ON signal generation MAIN_M_FG circuit F-3-3 3.2 Basic Sequence 3.2.1 Basic Sequence of Operation (at power-on; 30-sec start-up mode) 0015-4347 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Main power...
Page 112: Basic Sequence Of Operation (At Power-On; High-Humidity Start-Up Mode)
Chapter 3 Main power switch ON WMUPR PSTBY CNTR 60 sec (approx.) Main motor (M2) Drum motor (M1) Pre-exposure LED (LED1) Primary charging Laser Developing clutch (CL1) Developing bias (DC) Developing bias (AC) Bias roller Pre-transfer charging (DC) Pre-transfer charging (AC) Transfer charging Separation charging (DC)
Page 113: Basic Sequence Of Operation (At Time Of Copying/Printing)
Chapter 3 Main power switch ON WMUPR PSTBY CNTR 60 sec (approx.) Main motor (M2) Drum motor (M1) Pre-exposure LED (LED1) Primary charging Laser Developing clutch (CL1) Developing bias (DC) Developing bias (AC) Bias roller Pre-transfer charging (DC) Pre-transfer charging (AC) Transfer charging Separation charging (DC)
Page 114 Chapter 3 *1: temperature control under way for fixing standby mode. *2: as in the case of standby, while copying/printing is under way, the fixing target temperature is decreased to suit the passage of time after the end of start-up. T-3-5 Interval Description...
Page 115 Chapter 4 Main Controller...
Page 117 Contents Contents 4.1 Construction ...................................4-1 4.1.1 Construction and Mechanisms ..............................4-1 4.2 Construction of the Electrical Circuitry .........................4-1 4.2.1 Main Controller PCB ................................... 4-1 4.2.2 HDD ......................................4-2 4.3 Start-Up Sequence................................4-4 4.3.1 Overview...................................... 4-4 4.3.2 Start-Up Sequence ..................................4-4 4.4 Shut-Down Sequence ..............................4-6 4.4.1 Overview......................................
Page 119: Construction
Chapter 4 4.1 Construction 4.1.1 Construction and Mechanisms 0015-4355 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine's main controller block consists of the following and has the following functions: T-4-1 Item Description Main controller PCB Controls system operation, memory, printer unit output, image processing, scanner unit image input processing, rendering, color LCD controller, card reader unit interface, fax image...
Page 120 Chapter 4 J1062 J1040 J1018 J1014 J1060 J1022 J1024 J1023 J1015 J1064 J1002 J1061 BAT1001 J1013 J1059 J1030 J1034 J1063 J1021 J1010 J3000 J1016 J3002 J1017 J1032 J1003 J3001 J1004 J1006 F-4-2 T-4-2 Connector Description Connector Description J1003 DDR SDRAM connection slot J1024 New card reader connector J1004...
Page 121: Hdd
Chapter 4 Partition Description TMP_PSS PDL spool TMP_FAX Ensures fax reception. APL_SEND Stores user data (address book, transfer settings). APL_MEAP Stores MEAP applications. APL_GEN Mode memory data, standard mode data History (e.g., print job history) iFax image data Fax image data Other IMG_MNG Stores file management table, profile.
Page 122: Chapter 11 Meap
Chapter 4 SYSTEM Language MEAP G3FAX *1 SDICT RCON Reader Unit DC Controller PCB BOOT G3FAX *2 DCON G3 FAX Unit Main Controller PCB F-4-4 *1: 1-port FAX *2: 2-port FAX 4.3 Start-Up Sequence 4.3.1 Overview 0015-4358 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The system software used to control the machine is stored on the HDD.
Page 123 Chapter 4 - Self Diagnosis Program (interval 1) The self-diagnosis program is run by the CPU on the main controller PCB when the main power switch is turned on. The program is used to check the condition of the image memory (SDRAM) and the HDD. The machine will indicate an error code if it finds a fault while running the program.
Page 124: Shut-Down Sequence
Chapter 4 - While the Boot Program Is Being Run Image memory (SDRAM) System area Image data area System software Boot Self-diagnosis program program BootROM Main controller PCB : access to the program during execution. : flow of the system program. F-4-8 4.4 Shut-Down Sequence 4.4.1 Overview...
Page 125: Construction Of The Image Processing Module
Chapter 4 Other iR machine Original Copy Scan SEND PullScan E-Mail PDL Print Image data Print F-4-10 4.5.2 Construction of the Image Processing Module 0015-4363 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine's major image processing is executed by the main controller PCB. The following shows the construction of the modules associated with image processing: Reader controller Reader unit...
Page 126: Compression/ Extension/ Editing Block
Chapter 4 Reader unit Main controller PCB Enlargement/reduction Edge emphasis -intensify-to-density conversion -density adjustment (F adjustment) -gamma correction Text mode Film photo mode Text/photo/film photo mode Binary processing (error diffusion) Binary processing (screen processing) To compression/expansion/editing block F-4-12 4.5.4 Compression/ Extension/ Editing Block 0015-4365 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Here, image data is processed for compression, extension, and editing.
Page 127: Flow Of Image Data
Chapter 4 Main controller PCB Compression/expansion/editing block Binary density conversion Enlargement/reduction Smoothing For PDL data, Thickening when fine line processing is ON To DC controller PCB F-4-14 4.6 Flow of Image Data 4.6.1 Flow of Image Data According to Copy Functions 0015-4367 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following is the flow of image data when the Copy Function is in use:...
Page 128: Flow Of Image Data For The Send Function
Chapter 4 Printer unit Main controller PCB Image processing block for printer unit SDRAM Data rotation Data compression F-4-16 4.6.3 Flow of Image Data for the SEND Function 0015-4369 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following is the flow of image data when the SEND function is in use.
Page 129: Flow Of Image Data For The Fax Reception Function
Chapter 4 Reader unit Main controller PCB Image processing block for reader unit SDRAM Compression Compression Expansion Image processing block for fax Resolution conversion Super G3 Fax Board F-4-18 4.6.5 Flow of Image Data for the Fax Reception Function 0015-4371 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following is the flow of image data when the fax reception function is in use: Super G3 Fax Board...
Page 130: Flow Of Image Data For The Pdl Function
Chapter 4 4.6.6 Flow of Image Data for the PDL Function 0015-4372 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following is the flow of image data when the PDL function is in use: Ethernet Main controller PCB Rendering processing block SDRAM...
Page 131: Parts Replacement Procedure
Chapter 4 4.7.2 Main Controller PCB 4.7 Parts Replacement Procedure 4.7.2.1 Before Removing the Main Controller PCB 0015-6366 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 4.7.1 Main Controller Box 1) Detach the rear cover (upper). (page 10-13)Reference[Removing the 4.7.1.1 Before Removing the Main Controller Box Rear Cover (Upper)] 2) Detach the main controller box cover.
Page 132: When Replacing The Main Controller Pcb
Chapter 4 F-4-27 [1] Boot ROM [2] Hard disk [3] Image memory (SDRAM) [4] Counter memory PCB 4.7.3 SDRAM 4.7.3.1 Before Removing the SDRAM 0015-6371 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N F-4-25 4) Disconnect all the connectors of the main controller PCB, and remove the 1) Detach the rear cover (upper).
Page 133: Hdd
Chapter 4 IMG_MNG/APL_MEAP/APL_GEN/APL_SEND). (For details, see the de- scriptions given for upgrading.) - Downloading the system software Using the SST, download the following: System, Language, RUI, MEAP- CONT (Meap content), SDICT (OCR dictionary), KEY (key/certificate for encrypted communication), TTS (audio dictionary). 4.7.6 Video PCB 4.7.6.1 Before Removing the Video PCB 0015-8243...
Page 134: Controller Fan
Chapter 4 F-4-33 4.7.7 Controller Fan 4.7.7.1 Before Removing the Controller Cooling Fan 0015-6383 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the right cover (upper rear).(page 10-12)Reference[Removing the Right Cover (Upper Rear)] 2) Detach the right cover (upper). (page 10-12)Reference[Removing the Right Cover (Upper)] 3) Remove the right door unit (upper).
Page 135 Chapter 5 Original Exposure System...
Page 137 Contents Contents 5.1 Construction ...................................5-1 5.1.1 Specifications, Controls, and Functions............................5-1 5.1.2 Major Components..................................5-1 5.1.3 Construction of the Control System............................. 5-2 5.1.4 Reader Controller PCB ................................5-3 5.2 Basic Sequence ................................5-4 5.2.1 Basic Sequence of Operations ..............................5-4 5.2.2 Basic Sequence of Operation in Response to a Press on the Start Key ..................5-5 5.3 Various Control................................5-5 5.3.1 Controlling the Scanner Drive System ............................
Page 138 Contents 5.4.6 Memory PCB ..................................... 5-21 5.4.6.1 Before Removing the Memory PCB................................5-21 5.4.6.2 Removing the memory PCB ..................................5-21 5.4.7 Inverter PCB ....................................5-21 5.4.7.1 Before removing the inverter PCB ................................5-21 5.4.7.2 Removing the Inverter PCB..................................5-21 5.4.7.3 After Replacing the Inverter PCB................................. 5-22 5.4.8 Scanner Motor....................................
Page 139: Construction
Chapter 5 5.1 Construction 5.1.1 Specifications, Controls, and Functions 0015-4373 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The specifications, controls, and functions of the machine's original exposure system are as follows: T-5-1 Item Description Scanning lamp YG xenon lamp Original scanning book mode: by moving the scanner...
Page 140: Construction Of The Control System
Chapter 5 Item Notation Description Reader controller PCB controls the reader unit as a whole, performs digital image processing Scanner motor Original size Original size sensor (inch) sensor (A/B) Reader controller Interface PCB Memory PCB CCD unit Reader cooling fan open/closed sensor 1 Inverter PCB Scanner...
Page 141: Reader Controller Pcb
Chapter 5 Scanner Scanner motor motor control To ADF Reader controller To printer To printer (main controller) CCD unit Interface PCB Reader cooling fan open/closed sensor 1 Scanner HP sensor open/closed sensor 2 Reader controller Interface PCB To printer Scanning (main controller) lamp activation control...
Page 142: Basic Sequence
Chapter 5 Image processing (shading correction) Scanner motor Storage of system software Printer (flash ROM) unit (not used) J201 J203 J202 DC24V J209 DC13V DC5V DC3.3V (CPU) J210 J206 J205 J207 J208 J204 (not used) Backup of service mode settings Original size Original size sensor (AB)
Page 143: Basic Sequence Of Operation In Response To A Press On The Start Key
Chapter 5 Main power switch ON STBY SREADY Forward Reverse - shift shading Reader motor - fixed shading - white plate dust Scanning lamp detection control - shading correction HP sensor Scanner unit position HP (shading position) (shading position) CCD output correction F-5-6 5.2.2 Basic Sequence of Operation in Response to a Press on the Start Key 0015-4384...
Page 144: Controlling The Scanner Motor
Chapter 5 Reader Interface controller Scanner motor Light-blocking plate (forward) Scanning lamp (reverse) Scanner HP sensor No.2 mirror No.1 mirror base base F-5-9 [1] Scanner Motor M501 Drive Signal starts/stops the motor; controls the direction and speed of its rotation [2] Scanner HP Detection Signal detects the presence of the No.
Page 145: Enlargement/Reduction
Chapter 5 ERROR CODE: E202 (HP detection error) -0001: when the No. 1 mirror base is moving forward, it fails to reach the HP sensor within a specific period of time -0002: when the No. 1 mirror base is moving in reverse, it fails to reach the HP sensor within a specific period of time SERVICE MODE: COPIER>ADJUST>ADJ-XY>ADJ-X (scanner image leading edge position adjustment) Enter a value to adjust the image leading edge position.
Page 146: Controlling The Scanning Lamp
Chapter 5 Description 50-99% increases the speed at which the original is moved. e.g., at 50%, collects the image at twice the speed for 100%. 100% 325 mm/sec 101-200% decreases the speed at which the original is moved. e.g., at 200%, collects image data at 1/2 the speed for 100%. The following shows the speeds at which the original is moved: 100% 200%...
Page 147: Detecting The Size Of Originals
Chapter 5 Electrode Electrode Fluorescent Opening material Glass tube Electrode Electrode F-5-15 5.3.3.3 Controlling the Activation 0015-4399 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine turns on or off the scanning lamp using the drive signal (XE_ON) from the CPU on the reader controller PCB. In response to the signal, the inverter PCB generates high-frequency high voltage in the activation control circuit using the drive voltage (+24 V) supplied by the reader controller PCB, thus turning on the xenon lamp.
Page 148: Overview Of Operation
Chapter 5 T-5-7 Result of identification Result of movement original absent original present original present original present Note: Change in the Signal in Response to ADF Open -> Closed change present: no other: yes The OR argument is applied to the outputs at 2 points. 2.
Page 149 Chapter 5 Scanning lamp Original sensor Point of detection 1 Point of detection 2 Platen Point of detection 3 glass Reader unit Point of detection 4 CCD point of original detection F-5-19 2. ADF Being Opened No.1 mirror base: moves to a specific point of original detection scanning lamp: off original sensor: off (external...
Page 150: Dirt Sensor Control
Chapter 5 AB-Configuration Inch-configuration CCD point CCD point Original Original of detection of detection Original Original size size sensor 3 sensor 1 11"x17" LTRR STMTR STMT absent change absent :change present none F-5-25 5.3.5 Dirt Sensor Control 5.3.5.1 Dust Detection in Stream Reading Mode 0015-4409 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine uses the dust detection control mechanism to check for dust on the platen glass and the ADF platen roller, thus preventing reproduction of dust, if any,...
Page 151: White Plate Dust Detection Control
Chapter 5 0.5mm 0.5mm 0.5mm 0.5mm At the end of a job pattern 1 pattern 2 pattern 3 pattern 4 pattern 5 At the start of a job F-5-27 If dust is detected at all 5 points (A, B, C, D, E), the machine will issue an alert in response to the placement of an original in the ADF, thus promoting the user to clean the points.
Page 152: Image Processing
Chapter 5 Start key SCAN SCAN Dust detection control Dust detection control F-5-28 2. Particulars of Control - White Plate Dust Detection The machine compares the data on the light reflected by the white plate at time of fixed shading and shift shading to check for dust on the white plate while at the same time identifying the coordinates and width of the area of dust.
Page 153: Ccd Drive
Chapter 5 CCD (1 line each for R, G, and B) J101 J204 A12V Odd-numbered Even-numbered pixel pixel J204 CCD control signal Analog image CCD drive signal control Reader controller Gain correction Even-numbered Analog image data pixels process Digital image Odd-numbered conversion signal...
Page 154: Shading Adjustment
Chapter 5 The output of the CCD may not necessarily be even because of the following factors even if the density of the original is perfectly even: (1) variation in the sensitivity of the individual pixels of the CCD (2) difference in the degree of light passing through the center of the lens and through its edge (3) difference in the intensity of light between the center and ends of the scanning lamp (4) deterioration of the scanning lamp The machine executes shading correction to make up for the variation in the output of the CCD.
Page 155: Parts Replacement Procedure
Chapter 5 5.4 Parts Replacement Procedure 5.4.1 CCD Unit 5.4.1.1 Before Removing the CCD Unit 0015-4798 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the copyboard glass. (page 5-18)Reference[Removing the Copyboard Glass] 5.4.1.2 Removing the CCD Unit 0015-4801 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the CCD unit cover [2].
Page 156: Copyboard Glass
Chapter 5 3-2) ADF white level adjustment (COPIER > FUNCTION > CCD > DF- Right Cover (Upper)] 3) Detach the reader right cover. (page 10-17)Reference[Removing the WLVL1/2) Reader Right Cover] 4) Detach the left cover (upper). (page 10-12)Reference[Removing the Left Cover (Upper)] Be sure to perform white plate data adjustment before performing ADF 5) Detach the reader left cover.
Page 157: When Replacing The Scanning Lamp
Chapter 5 5.4.4.2 Removing the Reader Controller PCB the new lamp. 0015-4823 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 4) Slide the No. 1 mirror base [1] to the right so that it matched against the cut-off [2] of the frame.
Page 158: After Replacing The Reader Controller Pcb
Chapter 5 cover) a-1. image read start position adjustment (X direction; in fixed reading mode) COPIER>ADJUST>ADJ-XY>ADJ-X a-2 image read start position adjustment (Y direction; in fixed reading mode) COPIER>ADJUST>ADJ-XY>ADJ-Y a-3 shading position adjustment (in fixed reading mode) COPIER>ADJUST>ADJ-XY>ADJ-S a-4 feeder mode main scanning position adjustment COPIER>ADJUST>ADJ-XY>ADJ-Y-DF a-5 ADF stream reading CCD reading position COPIER>ADJUST>ADJ-XY>STRD-POS...
Page 159: Before Removing The Memory Pcb
Chapter 5 F-5-58 F-5-55 How to disconnect the flat cable Slide the locking lever [1] in the direction of the arrow; then, disconnect the flat cable [2]. F-5-59 2) Detach the memory PCB [2]. - 10 Screw [1] F-5-56 3) Detach the interface PCB [2]. - 6 Screw [1] F-5-60 5.4.7 Inverter PCB...
Page 160: After Replacing The Inverter Pcb
Chapter 5 5.4.7.3 After Replacing the Inverter PCB 0015-9958 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Execute the following in the service mode. 1) White plate data adjustment (COPIER > FUNCTION > CCD > CCD- ADJ).
Page 161: Mounting The Scanner Motor
Chapter 5 1) Detach the reader rear cover. (page 10-18)Reference[Detaching the Reader Rear Cover] 5.4.9.2 Removing the ADF Open/Close Sensor 0015-4839 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Disconnect the connector [1]. F-5-67 4) Detach the scanner motor [2]. - 1 Connector [1] F-5-71 2) Detach the reinforcing plate [2].
Page 162: Original Size Sensor
Chapter 5 5.4.11 Original Size Sensor 1) Detach the reinforcing plate [2]. - 4 Screw [1] 5.4.11.1 Before Removing the Original Size Sensor 0015-4842 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the copyboard glass.(page 5-18)Reference[Removing the Copy- board Glass] 5.4.11.2 Removing the original size sensor 0015-4845...
Page 163: Cooling Fan
Chapter 5 2) Detach the right cover (upper). (page 10-12)Reference[Removing the Right Cover (Upper)] 3) Detach the reader right cover. (page 10-17)Reference[Removing the Reader Right Cover] 4) Detach the left cover (upper). (page 10-12)Reference[Removing the Left Cover (Upper)] 5) Detach the reader left cover. (page 10-17)Reference[Removing the Reader Left Cover] 6) Detach the reader front cover.
Page 164 Chapter 5 - 1 Screw [1] F-5-88 6) Detach the interface PCB mount [4]. - Connector [1] 9pc. - Flat cable [2] 1pc. - Screw [3] 9pc. F-5-85 F-5-89 F-5-90 7) Detach the memory PCB mount [4]. - Connector [1] 1pc. F-5-86 - Flat cable [2] 1pc.
Page 165 Chapter 5 F-5-92 8) Open the 2 wire saddles [1]. 9) Detach the motor cover [3] together with the harness. - Screw [2] 4pc. F-5-96 13) Free the harness from the wire saddle [3]. - 2 Connector [1] - 1 Snap band [2] F-5-93 10) Free the harness from the wire saddle [1], and detach the motor frame [3].
Page 166: Fitting The Scanner Drive Cable
Chapter 5 F-5-99 In the next steps, draw mark-off lines before removing the screw. 16) Remove the 2 cable fixing screws [2] of the No. 1 mirror base [1]. 17) Remove the cable fixing spring [3]. F-5-101 18) Free the 2 hooks [4] of the cable from the right side of the reader unit frame.
Page 167: Waste Toner Box Holder
Chapter 5 F-5-103 2) Arrange the mirror positioning tool so that it is ready for use in the ma- chine (by changing the pin position; FRONT). F-5-106 4) Secure the end of the cable that has temporarily been fixed in place on the hook of the reader unit frame.
Page 168 Chapter 5 F-5-108 4) Detach the collecting toner bottle holder [2]. - 2 Screw [1] Take care not to spill the collecting toner. F-5-109 5-30...
Page 169 Chapter 6 Laser Exposure...
Page 171 Contents Contents 6.1 Construction ...................................6-1 6.1.1 Overview...................................... 6-1 6.1.2 Major Components..................................6-1 6.2 Basic Sequence ................................6-2 6.2.1 Basic Sequence of Operation (laser exposure) ..........................6-2 6.3 Various Controls ................................6-2 6.3.1 Controlling the Laser Activation Timing............................. 6-2 6.3.1.1 Generating the Sync Signal .....................................6-2 6.3.1.2 Flow of the Sync Signal ....................................6-2 6.3.2 Controlling the Intensity of Laser Light ............................
Page 173: Construction
Chapter 6 6.1 Construction 6.1.1 Overview 0015-4421 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine's laser exposure system consists of the laser unit that serves as the source of light and the laser scanning unit that uses a polygon mirror to control the beam of laser light (for main scanning direction).
Page 174: Various Controls
Chapter 6 6.2 Basic Sequence 6.2.1 Basic Sequence of Operation (laser exposure) 0015-4424 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Main power switch ON Start key ON WMUP CNTR WLSTR STBY INTR PRINT LSTR STBY Laser scanner motor(M15)* Half speed...
Page 175: Apc Control
Chapter 6 The laser driver circuit serves to drive the semi-conductor laser with reference to the laser drive signal (LD) coming from the DC controller PCB. The laser drive circuit is associated with the following items of control: - laser activation control - laser intensity control (APC control) - laser intensity control to suit the drum surface potential The various signals have the following meanings and functions:...
Page 176: Controlling The Laser Scanner Motor
Chapter 6 Video PCB DC controller Laser Driver PCB J121 J101 CTL0 CTL0 Laser CTL1 CTL1 Driver CTL2 CTL2 APC-SEL APC-SEL F-6-5 6.3.3 Controlling the Laser Scanner Motor 6.3.3.1 Controlling the Laser Scanner Motor 0015-4472 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine controls the laser scanner motor so that the motor always rotates at a specific speed.
Page 177: Parts Replacement Procedure
Chapter 6 2) Turn off and then back on the main power switch. 6.4 Parts Replacement Procedure 6.4.1 Laser Scanner Unit 6.4.1.1 Removing the Laser Scanner Unit 0015-4863 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Open the right door unit (upper);...
Page 179 Chapter 7 Image Formation...
Page 181 Contents Contents 7.1 Construction ...................................7-1 7.1.1 Overview...................................... 7-1 7.1.2 Major Components..................................7-1 7.2 Image Formation Process...............................7-1 7.2.1 Overview...................................... 7-1 7.3 Basic Sequence ................................7-2 7.3.1 At Power-On ....................................7-2 7.3.2 At Time of Printing ..................................7-3 7.4 Potential Control ................................7-3 7.4.1 Overview...................................... 7-3 7.4.2 Copier/Printer Potential Control ..............................
Page 182 Contents 7.10.1.1 Before Removing Process Unit................................... 7-20 7.10.1.2 Removing Process Unit ..................................... 7-20 7.10.1.3 Mounting Process Unit ....................................7-20 7.10.2 Pre-Exposure Lamp ................................. 7-21 7.10.2.1 Before Removing Pre-Exposure Lamp ..............................7-21 7.10.2.2 Removing Pre-Exposure Lamp .................................. 7-21 7.10.2.3 Cleaning Primary Toner Blocking Sheet ..............................7-21 7.10.3 Primary Charging Assembly..............................
Page 183 Contents 7.10.18.1 Before Removing Separation Claw Holder ..............................7-30 7.10.18.2 Removing Separation Claw Holder .................................7-30 7.10.19 Potential Sensor Unit ................................7-31 7.10.19.1 Outline........................................7-31 7.10.19.2 Before Removing Potential Sensor Unit ..............................7-31 7.10.19.3 Removing Potential Sensor Unit ................................7-31 7.10.20 Charging Wire..................................7-31 7.10.20.1 Outline........................................7-31 7.10.20.2 Routing Charging Wire ....................................7-31 7.10.20.3 Routing Grid for Primary Charging Assembly ............................7-32 7.10.20.4 Adjusting Height of Charging Wire .................................7-32...
Page 185: Construction
Chapter 7 7.1 Construction 7.1.1 Overview 0015-4473 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following shows the functions of and the methods used by the machine's image formation system: T-7-1 Item Description Photosensitive drum amorphous silicon (80-mm dia.
Page 186: Basic Sequence
Chapter 7 T-7-2 step 1 pre-exposure step 2 primary charging (positive DC) step 3 laser exposure* step 4 development (AC + positive DC) step 5 transfer (negative DC) step 6 separation (AC + positive DC) step 7 fixing step 8 drum cleaning *Toner is deposited.
Page 187: At Time Of Printing
Chapter 7 7.3.2 At Time of Printing 0015-4477 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Start key ON STBY INRT PRINT LSTR STBY Main motor (M2) Drum motor (M1) Laser activation Pre-exposure LED Primary charging Grid bias Developing clutch (CL4) Developing bias (AC)
Page 188 Chapter 7 A. Timing and particulars of potential control 1. At the time of warm-up The machine's potential control consists of copier potential control mechanisms and printer potential control mechanisms. The machine uses VD=390V for both copier and printer control mechanisms. The timing of potential control is as follows: T-7-3 At time of warm-up...
Page 189 Chapter 7 COPIER>OPTION>BODY>PO-CNT (enable/disable potential control) 0: disable potential control 1: enable potential control 2. In the service mode The following settings may be made for potential control executed 10 min and 60 min after the main power switch is turned on and when the door is opened and closed: COPIER>OPTION>BODY>PO-CNTMD: [1] off (default): disable potential control [2] short mode: decrease the length based on potential attained by executing either of the 2 modes...
Page 190: Determining The Primary Current
Chapter 7 COPIER> FUNCTION> DPC>OFST (adjusting potential sensor offset) For the method of adjustment, see "Standards and Adjustments." 7.4.3 Determining the Primary Current 0015-4481 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N To measure the dark area potential (VD) for the first time after the power switch is turned on, the machine uses the most recently measured current level, and meas- ures the drum surface potential using the potential sensor.
Page 191: Apc Correction
Chapter 7 Potential sensor Photosensitive Developing drum cylinder Fixing assembly temperature 195 C 200 C WMUP WMUPR STBY Potential sensor Laser output Primary charging determined current determined Laser Secondary charging Resulting Vpc Vpc potential Potential control sequence start F-7-11 7.4.6 APC Correction 0015-4484 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Changes in the laser output cause changes in the surface potential.
Page 192: Charging Mechanism
Chapter 7 1. Adjusting the Density for Copying The machine increases the developing bias to decrease the copy density. If increased in excess, the bias can cause light images; if decreased in excess, on the other hand, the background can developing fogging. In light of this, the machine executes density processing using changes in the developing bias and image processing (binary density processing).
Page 193: Primary Charging Mechanism
Chapter 7 Pre-exposure lamp PRE_LED_ON* [1] F-7-13 The following is the signal associated with the mechanism: [1] Pre-exposure LED control signal; when '0', LED goes on 7.5.2 Primary Charging Mechanism 7.5.2.1 Overview 0015-4488 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following items are associated with the primary charging control system: 1.
Page 194: Others
Chapter 7 PRIMARY_CLEAN_OUT1 [1] PRIMARY_CLEAN_OUT2 [2] Wire Primary charging wire cleaning motor (M6) Wire cleaner Primary changing assembly F-7-15 The following signals are associated with the mechanism: [1] Primary charging wire cleaning motor reverse direction signal; when '1', the wire cleaner moves toward the rear. [2] Primary changing wire cleaning motor normal direction signal;...
Page 195: Pre-Transfer Charging Mechanism
Chapter 7 DC -1000V HVT_ROLLER_BIAS Dust-collecting roller Scraper F-7-16 The following signal is associated with the mechanism: [1] dust-collecting roller bias remote signal; if '1', the dust-collecting roller bias turns on. 7.5.4 Pre-Transfer Charging Mechanism 7.5.4.1 Overview 0015-4492 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following items are associated with the pre-transfer charging control system: 1.
Page 196: Pre-Transfer Charging Assembly Cleaning Mechanism
Chapter 7 COPIER>OPTION>BODY>FUZZY (turning on/off fuzzy control) 0: enable fuzzy control (default) 1: low humidity mode (for pre-transfer charging current level lower than standard) 2: normal humidity mode 3: high humidity mode (for pre-transfer charging current higher than standard) When set to '1' through '3', the machine executes the appropriate modes independently of the reading of the environment sensor. 7.5.4.3 Pre-Transfer Charging Assembly Cleaning Mechanism 0015-4495 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N...
Page 197: Detecting The State (Full) Of The Collecting Toner Case
Chapter 7 Drum cleaner thermistor Pre-exposure lamp (LED) Cleaning blade Auxiliary roller Separation claw Collecting toner Magnet roller feedscrew F-7-20 7.6.2 Detecting the State (full) of the Collecting Toner Case 0015-4498 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following shows the control mechanism used to see if the collecting toner case has become full: DRUM_M_FG DRUM_M_ON...
Page 198: Drum/Separation Claw Bias Control
Chapter 7 reading reaches '250,000'. 7.6.3 Drum/Separation Claw Bias Control 0015-9606 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Since the separation claw contacts the drum, toner caught by the separation claw can fall in the feeder path as the machine is getting aged. Such events can cause the soiled back or faulty images.
Page 199: Detecting The Toner Level And Controlling Toner Supply
Chapter 7 AC output 1200Vpp HVT_DEV_BIAS _DC [1] HVT_DEV_BIAS Developing cylinder _DC [2] F-7-24 The following signals are used in association with the developing bias control mechanism: [1] Developing DC bias current control signal; controls the DC component of the developing bias generated by the high-voltage power supply PCB. [2] turns on/off the developing bias current output.
Page 200: Transfer Mechanism
Chapter 7 Toner Supply Sequence The toner inside the developing assembly is monitored by the developing assembly toner level sensor (TS1); when the toner inside the developing assembly falls below a specific level, the developing assembly toner level signal goes '0' so that the DC controller PCB recognizes it. If the DC controller PCB detects the developing assembly toner level signal for 0.3 sec or more, it generates the hopper motor drive signal so that the hopper as- sembly will start supplying toner.
Page 201: Transfer Charging Assembly Cleaning Mechanism
Chapter 7 Low temperature High temperature F-7-28 SERVICE MODE: COPIER>OPTION>BODY>FUZZY (turning on/off fuzzy control) 0: turns off fuzzy control (default) 1: low humidity mode (for lower transfer charging current than standard) 2: normal humidity mode 3: high humidity mode (for higher transfer charging current than normal) When set to '1' through '3', the machine executes the appropriate modes independently of the reading of the environment sensor.
Page 202: Separation Mechanism
Chapter 7 COPIER> OPTION> BODY> TR-SP-C2 (switching over the transfer/separation output value for pickup from the left deck) COPIER> OPTION> BODY> TR-SP-C3 (switching over the transfer/separation output value for pickup from the cassette 4) COPIER> OPTION> BODY> TR-SP-C4 (switching over the transfer/separation output for pickup from the manual feed tray) COPIER>...
Page 203: Others
Chapter 7 SERVICE MODE: COPIER> OPTION> BODY> FUZZY (turning off/on fuzzy control) 0: enable fuzzy control (default) 1: low humidity mode (for higher pre-transfer charging current than normal) 2: normal humidity mode 3: high humidity mode (for higher pre-transfer charging current than normal) If '1' through '3' is set, the machine executes the individual modes independently of the reading of the environment sensor.
Page 204: Parts Replacement Procedure
Chapter 7 7.10 Parts Replacement Procedure 7.10.1 Process Unit 7.10.1.1 Before Removing Process Unit 0015-6484 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the front cover. (page 10-13)Reference[Removing the Front Cover] 2) Detach the toner supply cover. (page 10-14)Reference[Removing the Toner Supply Cover] 3) Remove the primary fan duct.
Page 205: Pre-Exposure Lamp
Chapter 7 F-7-39 2) Remove the pre-exposure lamp unit [3]. - 1 connector [1] - 2 screws [2] F-7-40 7.10.2.3 Cleaning Primary Toner Blocking Sheet 0016-0073 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N F-7-37 1) Remove the process unit. 2) After sliding the process unit into the machine, insert the screw [2] by in- 2) Remove the potential sensor rail stay [2].
Page 206: Pre-Transfer Charging Assembly
Chapter 7 to the direct rays of the sun. [3] Do not place the process unit or the photosensitive drum in an area sub- ject to high or low temperature or humidity or where temperature or hu- midity tends to change rapidly. [4] Do not place the process unit or the photosensitive drum in an area sub- ject to dust, ammonium gas, or organic solvent/gas.
Page 207: Cleaning Photosensitive Drum
Chapter 7 F-7-48 Be careful not to scratch the photosensitive drum when removing it. The bearing at the rear side and the gear at the front side of the photosensitive drum need not be removed. If the temperature of the fixing assembly is 50 deg C or higher when replac- ing the drum unit, be sure to execute the following in the service mode;...
Page 208: Photosensitive Drum Heater
Chapter 7 Protect the removed photosensitive drum against dirt and scratches by wrap- ping 5 to 6 sheets of paper or the drum protective sheet stored near the col- lecting toner container around the drum. 2) Remove the drum heater unit [1] from the rear. F-7-54 3) Remove the drum heater [2].
Page 209: Mounting Cleaning Blade
Chapter 7 F-7-57 2) Detach the cover [2]. F-7-61 - 1 screw [1] 8) Loosen the 5 screws [1], and remove the cleaning blade from the blade [3] Free the harness from the edge saddle, and disconnect the connector [3]. support plate.
Page 210: Removing Side Seal
Chapter 7 9) Remove the photosensitive drum. (page 7-22)Reference[Removing Photosensitive Drum] Remove collected toner 7.10.9.2 Removing Side Seal 4 8mm 0015-9973 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Remove the old side seal. 2) Mount the new side seal [1] to the cleaner housing where indicated (both ends).
Page 211: Hopper Supply Motor
Chapter 7 of the arrow. - 1 screw [1] F-7-69 3) Remove the toner bottle. 4) Remove the hopper assembly [3]. If tilting the hopper assembly, toner will be spilled out; thus, be sure to re- move it without tilting. - 1 connector [1] F-7-71 - 5 screws [2]...
Page 212: Developing Assembly
Chapter 7 7.10.14 Developing Assembly 7.10.14.1 Removing Developing Assembly 0015-4927 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine’s developing assembly is not equipped with a cover to protect the developing cylinder. If you must remove the developing assembly, be sure not to damage the de- veloping cylinder.
Page 213: Developing Cylinder
Chapter 7 remove the push-on roll [2]. F-7-84 F-7-80 5) Remove the developing cylinder [2]. - 2 bearings [1] (at the front and the rear) 7.10.15 Developing Cylinder 7.10.15.1 Before Removing Developing Cylinder 0015-6675 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Remove the developing assembly.
Page 214: Transfer/Separation Charging Assembly
Chapter 7 7.10.17 Transfer/Separation Charging Assembly 1) Make sure that the 4 protrusions [1] on the transfer/separation charging as- sembly are correctly fitted into the cut-offs [2] in the fixing/feeding unit. 2) Make sure that the leaf spring [3] of the fixing/feeding unit comes in con- 7.10.17.1 Removing Transfer/Separation Charging tact with the frame of the transfer/separation charging assembly by slid- Assembly...
Page 215: Potential Sensor Unit
Chapter 7 - 1 screw [1] sembly. 2) Detach the cover while pulling the separation claw holder [4] toward the 7.10.20.2 Routing Charging Wire front. - 2 screws [3] 0015-9967 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N All charging wires (except the grid wire) are routed more or less in the same way;...
Page 216: Routing Grid For Primary Charging Assembly
Chapter 7 9) Attach a cushion in front of the charging wire (except the primary charg- Make sure the followings: ing assembly). - The grid wire must not be bent or twisted. 10) Attach the shield plates (left, right). - The wires are laid at equal intervals. (The grid wire must be fitted in the groove of the block.) For other charging assemblies, attach the 2 covers.
Page 217 Chapter 8 Pickup/Feeding System...
Page 219 Contents Contents 8.1 Construction ...................................8-1 8.1.1 Specifications and construction ..............................8-1 8.1.2 Arrangement of Rollers and Sensors ............................8-1 8.1.3 Outline of the Pickup Control System ............................8-3 8.1.4 Outline of the Pickup Assembly Motor Control System ......................8-5 8.2 Basic Sequence ................................8-6 8.2.1 Pickup from the Right Deck ................................
Page 220 Contents 8.9.1 Reversal Delivery Operation..............................8-29 8.10 Cassette Heater ................................8-30 8.10.1 Timing of the Cassette Heater Supplied with Power ....................... 8-30 8.11 Parts Replacement Procedure............................ 8-31 8.11.1 Pickup Roller ................................... 8-31 8.11.1.1 Before Removing the Pickup Roller ................................8-31 8.11.1.2 Removing the Pickup Roller..................................
Page 221 Contents 8.11.19.2 Removing the Registration Lower Roller ..............................8-40 8.11.20 Pre-Registration Motor ................................8-41 8.11.20.1 Before Removing the Registration Front Motor ............................8-41 8.11.20.2 Removing the Registration Front Motor ..............................8-41 8.11.21 Registration Motor ................................. 8-41 8.11.21.1 Before Removing the Horizontal Registration Motor..........................8-41 8.11.21.2 Removing the Horizontal Registration Motor............................8-41 8.11.22 Registration Sensor ................................
Page 222 Contents 8.11.37 Duplex Feed Sensor ................................8-49 8.11.37.1 Before Removing the Duplex Pre-Registration Sensor ..........................8-49 8.11.37.2 Removing the Duplex Pre-Registration Sensor ............................8-49 8.11.38 Separation Roller ................................... 8-50 8.11.38.1 Before Removing the Separation Roller ..............................8-50 8.11.38.2 Removing the Separation Roller................................8-50 8.11.38.3 Points to Note When Mounting the Separation Roller ..........................
Page 223: Construction
Chapter 8 8.1 Construction 8.1.1 Specifications and construction 0015-4519 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following shows the functions and the construction of the machine's pickup/feed system: T-8-1 Item Description Paper movement reference center Paper capacity paper deck (right, left)
Page 224 Chapter 8 PS23 PS52 PS36 PS23 PS35 PS51 [32] PS28 [12] PS46 [17] PS31 PS34 PS30 [18] PS38 [19] PS24 PS33 PS20 PS32 [10] PS37 [23] [11] [16] PS19 [20] [13] PS25 [21] [14] [22] [15] [24] [26] PS26 PS21 [25] [28] [30]...
Page 225: Outline Of The Pickup Control System
Chapter 8 Ref. Name Ref. Name fixing lower roller [22] right deck separation roller inside delivery roller [23] pickup vertical path 2 roller outside delivery roller [24] pickup vertical path 3 roller delivery auxiliary roller [25] cassette 3 pickup roller [10] reversing roller [26]...
Page 226 Chapter 8 Vertical path paper detection signal Pre-registration motor drive signal Laser write start detection signal Registration paper detection signal Main motor drive signal Registration roller clutch drive signal Left deck pull-off clutch signal PS29 Vertical path duplexing feed motor drive signal PS28 Left deck feed paper detection signal PS24...
Page 227: Outline Of The Pickup Assembly Motor Control System
Chapter 8 Cassette 3 retry signal Vertical path 3 paper detection signal Vertical path upper motor drive signal Vertical path 2 paper detection signal Vertical path lower motor drive signal PS25 Cassette 3/4 pickup motor drive signal Cassette 3 pickup solenoid drive signal PS26 Cassette 3 PS21...
Page 228: Basic Sequence
Chapter 8 Location Motor Remarks Reversal/ reversal motor (M14) same as above duplexing system duplexing feed left motor (M19) same as above duplexing feed right motor (M18) same as above duplexing horizontal registration motor (M16) error code "E051" pre-registration motor (M17) error in motor leads to paper jam others delivery motor (M13)
Page 229: Pickup From The Cassette 3
Chapter 8 Start key ON or print command received 1st sheet picked up 2nd sheet picked up INTR PRINT LSTR STBY STBY Main motor (M2) Right deck pickup motor (M11) Right deck pickup solenoid (SL6) Right deck retry sensor (PS19) Vertical path duplexing feed motor (M25) Vertical path roller 1...
Page 230: Pickup Retry Operation
Chapter 8 8.2.3 Pickup Retry Operation 0015-4530 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N If, because of wear on the pickup roller for example, the retry sensor (PS19, PS20, PS21, PS22) detects a delay, the machine executes a pickup retry operation. If a delay is once again detected after the retry operation, the machine will indicate the presence of a jam on the control panel.
Page 231 Chapter 8 PS52 PS36 PS35 PS51 PS29 PS28 PS46 PS34 PS30 PS38 PS24 PS33 PS20 PS32 PS37 PS19 PS25 PS26 PS21 PS27 PS22 F-8-9 Types of Jams T-8-5 Delay Power-on stationary Sensor Notation Stationary jam Right deck retry sensor PS19 Left deck retry sensor PS20 Cassette 3 retry sensor...
Page 232: Jam History
Chapter 8 Delay Power-on stationary Sensor Notation Stationary jam Duplexing pre-registration sensor PS30 Delivery assembly jam sensor PS46 8.3.1.2 Jam History 0015-4533 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine has a mechanism to keep a record of jams that occur inside it, permitting the service person to check its history of jams in service mode. SERVICE MODE: COPIER>DISPLAY>JAM Use it to indicate jam data.
Page 233: Stationary Jams
Chapter 8 Start key ON or PRINT setting recognized INTR PRINT Sensor N-1 Jam check Error Normal Sensor N [1] specific length of time of feed F-8-11 T-8-7 Sensor right deck pull-off sensor (PS32) left deck pull-off sensor (PS33) vertical path 1 sensor (PS24) vertical path 2 sensor (PS25) vertical path 3 sensor (PS26) vertical path 4 sensor (PS27)
Page 234: Power-On Stationary Jam
Chapter 8 Sensor vertical path 3 paper sensor (PS26) vertical path 4 paper sensor (PS27) write check sensor (PS28) registration sensor (PS29) fixing claw jam sensor (PS4) inside delivery sensor (PS35) outside delivery sensor (PS36) reversal sensor 1 (PS37) reversal sensor 2 (PS38) duplexing paper sensor (PS34) duplexing pre-registration sensor (PS30) 8.3.3.2 Power-On Stationary Jam...
Page 235: Detecting The Presence/Absence Of Paper
Chapter 8 Detection sensor (PS15) sensor (PS16) Lifter position detection cassette 3 lifter sensor (PS17) cassette 4 lifter sensor (PS18) Paper detection cassette 3 paper sensor (PS13) cassette 4 paper sensor(PS14) Paper level detection cassette 3 paper level detection PCB cassette 4 paper level detection PCB (variable resistor) (variable resistor)
Page 236: Outline Of The Paper Level Detection Mechanism
Chapter 8 Paper sensor Paper detecting lever Lifter F-8-15 8.4.3 Outline of the Paper Level Detection Mechanism 0015-4545 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine indicates the amount of paper inside the deck and the cassette in terms of 4 levels (including absence of paper) on its control panel: T-8-11 3 bars 100% to about 50% of capacity...
Page 237: Markings On The Width Guide Rail
Chapter 8 Paper width Width guide (rear) detecting VR Width guide (front) Paper length sensor unit Cassette Length guide F-8-17 T-8-12 Cassette 3 Cassette 4 UN18 UN19 Paper length detection Paper width detection UN16 UN17 8.4.6 Markings on the Width Guide Rail 0015-4548 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The width guide rail mounted inside the cassette is provided with paper size detecting holes identified by means of markings from A through M.
Page 238 Chapter 8 Paper length PS102/ PS101/ PS102/ PS101/ PS102/ PS101/ PS102/ PS101/ sensor PS104 PS103 PS104 PS103 PS104 PS103 PS104 PS103 Paper Signal SZ 2 SZ 1 SZ 2 SZ 1 SZ 2 SZ 1 SZ 2 SZ 1 width sensor (slice level) Unit: mm 288.5...
Page 239: Manual Feed Pickup Unit
Chapter 8 Name Notation Size (vertical x horizontal; mm) (297 +/- 1) x (210 +/- 1) (210 +/- 1) x (148.5 +/- 1) (148.5 +/- 1) x (210 +/- 1) (257 +/- 1) x (364 +/- 1) (182 +/- 1) x (257 +/- 1) (257 +/- 1) x (182 +/- 1) 11 x 17 11 x 17...
Page 240: Detecting The Size Of Paper In The Manual Feed Tray
Chapter 8 DC controller PCB Paper Feed roller Manual feed Registration roller pull-off roller PS23 T ray Manual feed holding plate Separation roller F-8-19 8.5.2 Detecting the Size of Paper in the Manual Feed Tray 0015-4552 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The user may set the side guide of the manual feed tray to suit the width of paper he/she is using.
Page 241: Deck
Chapter 8 8.6 Deck 8.6.1 Lifter Operation (right/left deck) 0015-4553 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N When the deck is slid into the machine, the deck open/closed sensor goes on and, at the same time, the pickup roller starts to move down. While all this goes on, the light-blocking plate leaves the lifter sensor, causing the deck lifter motor to go on and the lifter to move up.
Page 242: Detecting The Presence/Absence Of Paper
Chapter 8 DC controller PCB J112 Right deck lifter detection Right deck signal lifter sensor J2105 J105 J2113 Motor drive signal Motor Limit driver PCB Right deck detection lifter drive circuit motor J112 Right deck limit sensor Right deck lifter limit signal F-8-22 DC controller PCB...
Page 243: Paper Level Detection Operation (Right/Left Deck)
Chapter 8 T-8-17 3 bars 100% to about 50% of capacity 2 bars about 50% to about 10% of capacity 1 bar 10% or less of capacity no bar no paper 8.6.5 Paper Level Detection Operation (right/left deck) 0015-4560 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine uses 2 sensors to check the position of the deck bottom plate, and checks the level of paper based on the combination of sensor states (on/off).
Page 244: Control System
Chapter 8 8.7.2 Control System 0015-4565 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Registration roller Main motor Registration drive signal DC controller F-8-27 8.8 Duplex Feeding Unit 8.8.1 Moving the Paper to the Reversing Assembly After Printing on the 1st Side 0015-4566 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N DC controller PCB...
Page 245: Outline
Chapter 8 PS29 PS46 PS35 Reversing roller Curl-imparting PS28 PS38 roller Duplexing feed Duplexing feed Duplexing outlet left roller right roller roller PS30 PS31PS34 PS24 PS37 DC controller PCB F-8-29 8.8.3 Outline 0015-4569 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The paper path for the 1st side of a duplex print is formed when the reversing flapper solenoid (SL8) goes on to move up the reversing flapper.
Page 246: Outline Of Through-Path Operation
Chapter 8 A4, 4 Originals, Duplexing Original placed in ADF Start key ON or PRINT setting recognized back of 1st sheet face of 1st sheet back of 2nd sheet back of 2nd printed printed sheet printed printed Pickup motor (M2) Claw jam sensor (PS4) Fixing outlet sensor...
Page 247 Chapter 8 F-8-32 3. The 3rd side is printed on the 2nd sheet. The 1st sheet is moved to the reversing assembly. The 3rd sheet is picked up. F-8-33 4. The 1st sheet is moved to the duplexing feed assembly. F-8-34 5.
Page 248 Chapter 8 F-8-36 7. The 2nd side is printed on the 1st sheet. The 2nd sheet is moved to the duplexing wait point. The 4th sheet is picked up. F-8-37 8. The 7th side is printed on the 4th sheet, and the 1st sheet is delivered. F-8-38 9.
Page 249 Chapter 8 11. The 6th side is printed on the 3rd sheet. The 4th sheet is kept on hold at the duplexing wait point. F-8-41 12. The 3rd sheet is delivered. F-8-42 13. The 8th side is printed on the 4th sheet. F-8-43 14.
Page 250: Outline Of Horizontal Registration Position
Chapter 8 8.8.7 Outline of Horizontal Registration Position 0015-4574 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N T-8-19 Paper position detection duplexing horizontal registration sensor (PS31) Timing of start of detection after duplexing paper sensor (PS34) goes on Source of drive duplexing horizontal registration motor (M16) Position measurement...
Page 251: Delivery
Chapter 8 HP: start position of the duplexing horizontal registration sensor. SP: start position of the duplexing horizontal registration sensor. 8.9 Delivery 8.9.1 Reversal Delivery Operation 0015-4576 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine offers both face-up delivery and face-down delivery. T-8-20 Delivery mode Operation mode...
Page 252: Cassette Heater
Chapter 8 Outside delivery roller PS36 Point of reversal PS37 Reversing flapper F-8-51 8.10 Cassette Heater 8.10.1 Timing of the Cassette Heater Supplied with Power 0016-2799 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following shows the timing of the cassette heater supplied with power: T-8-21 Switch combination Operation mode...
Page 253: Parts Replacement Procedure
Chapter 8 1) Slide out the cassette 3/4. 2) Open the right door unit (rear). 8.11 Parts Replacement Procedure 8.11.1 Pickup Roller An attempt to remove the pickup assembly without removing the cassette causes the lifter get trapped and may hold the pickup assembly from sliding 8.11.1.1 Before Removing the Pickup Roller out.
Page 254: Cassette Lifter Motor
Chapter 8 F-8-60 5) Remove the cassette 3 lifter motor M20 [3]. - 2 fixing screws [1] - 1 connector [2] F-8-57 3) Remove the cassette 3/4 pickup motor [2]. - 2 screws [1] F-8-58 F-8-61 8.11.4 Cassette Lifter Motor 8.11.4.2 Removing the Cassette 4 Lifter Motor M21 8.11.4.1 Removing the Cassette 3 Lifter Motor M20 0015-4978...
Page 255: Adjusting The Position Of The Lifter Motor M20/M21 Of The Cassette 3/4
Chapter 8 F-8-66 3) Set the cassette 3/4 in the machine without paper. 4) Check to make sure the lifer drive guar [1] is engaged with the lifter motor guar [2] from the right side of the machine. 5) Check to make sure the lifter drive guar is fully away from the lifter motor guar when the release button of the cassette 3/4 [3] is pressed halfway.
Page 256: Right Deck Lifter Motor
Chapter 8 F-8-69 3) Remove the left deck lifter motor [2]. - 3 screws [1] F-8-71 3) Free the grounding wire [2]. - 1 screw [1] 4) Disconnect the 9 connectors [3]. 5) Remove the HVT PCB [5]. - 4 screws [4] F-8-70 8.11.6 Right Deck Lifter Motor 8.11.6.1 Before Removing the Right Deck Lifter Motor...
Page 257: Right Deck Pickup Assembly
Chapter 8 F-8-74 8) Remove the right deck lifter drive assembly [3]. - 2 connectors [1] - 2 screws [2] F-8-77 8.11.8 Left Deck Pickup Assembly 8.11.8.1 Removing the Left Deck Pickup Assembly 0015-4994 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Slide out the left deck.
Page 258: Before Removing The Left Deck Pickup Motor
Chapter 8 - 2 screws [1] - 1 connector [2] [2] [1] F-8-80 8.11.9 Left Deck Pickup Motor 8.11.9.1 Before Removing the Left Deck Pickup Motor 0015-4995 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N F-8-82 1) Remove the charger unit (this step is necessary only for iR5075 for Japan).
Page 259: Removing The Left Deck Pickup Solenoid
Chapter 8 3) Detach the rear cover (lower). (page 10-13)Reference[Removing the - 2 resin E-rings [1] Rear Cover (Lower)] 4) Remove the HVT PCB. (page 10-28)Reference[Removing HVT PCB] 8.11.12.2 Removing the Left Deck Pickup Solenoid 0015-5007 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Mark the position [A] of the 2 mounting bases.
Page 260: Manual Feed Roller
Chapter 8 - 2 resin E-rings [1] - 2 bushings [2] F-8-91 2) Push the hook [1] using the driver etc. in the direction of the arrow to re- Rear side move the separation roller [2]. Front side F-8-89 8.11.15 Manual Feed Roller 8.11.15.1 Before Removing the Manual Feeding Roller F-8-92 0015-5011...
Page 261: Manual Feed Tray Paper Sensor
Chapter 8 hole A hole B F-8-94 8.11.17 Manual Feed Tray paper sensor 8.11.17.1 Removing the Manual Feeding Tray Sensor F-8-98 0015-5016 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 8.11.18 Registration Roller 1) Open the right door unit (upper) [1], and remove the screw from the door strap;...
Page 262: Pre-Registration Roller
Chapter 8 8.11.19.2 Removing the Registration Lower Roller 0016-0337 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Pull out the pre-registration guide [1] in the direction of the arrow to re- move from the machine. F-8-100 3) Remove the followings from the front side.
Page 263: Before Removing The Horizontal Registration Motor
Chapter 8 - 2 washers [4] - 2 bearings [5] F-8-107 2) Free the harness from the 3 wire saddles [1]. F-8-105 8.11.20 Pre-Registration Motor 8.11.20.1 Before Removing the Registration Front Motor 0015-5192 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the rear cover (upper).
Page 264: Registration Sensor
Chapter 8 F-8-111 7) Slide the horizontal registration unit [2]. - 2 screws [1] F-8-114 2) Free the harness from the 3 wire saddles [1]. F-8-112 8) Remove the horizontal registration motor [2]. - 2 screws [1] F-8-115 3) Remove the 2 screws [1]. F-8-113 8.11.22 Registration Sensor 8.11.22.1 Before Removing the Horizontal Registration...
Page 265: Registration Clutch
Chapter 8 8.11.23.2 Removing the Registration Clutch 0015-5196 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Remove the registration clutch [3]. - 1 connector [1] - 1 E-ring [2] F-8-118 7) Slide the horizontal registration unit [2]. - 2 screws [1] F-8-122 8.11.24 Registration Brake Clutch...
Page 266: The Points To Mount The Feeding Roller
Chapter 8 Cassette 3/4, Right deck pickup assembly F-8-124 Left deck pickup assembly F-8-127 3) Remove the vertical path roller 1 [2] - 1 guide plate [1] F-8-125 8.11.25.3 The Points to Mount the Feeding Roller 0016-0022 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N When mounting the feeding roller [1] to the cassette pickup assembly, make sure the belt pulley [2] is at the front of the machine.
Page 267: Removing The Vertical Path Upper Motor
Chapter 8 Rear Cover (Upper)] 3) Detach the rear cover (lower). (page 10-13)Reference[Removing the Rear Cover (Lower)] 4) Detach the right cover (upper rear). (page 10-12)Reference[Removing the Right Cover (Upper Rear)] 5) Detach the right cover (lower rear). (page 10-12)Reference[Removing the Right Cover (Lower Rear)] 6) Detach the main controller box cover.
Page 268: Before Removing The Fixing Feeding Unit Release Lever Sensor
Chapter 8 1) Detach the duplexing feed front cover.(page 10-14)Reference[Remov- 1) Detach the fixing front cover. (page 10-16)Reference[Removing the ing the Duplexing Feed Front Cover] Fixing Front Cover] 2) Remove the duplex feeding unit.(page 8-49)Reference[Removing the 2) Detach the fixing/feeding unit front cover. (page 10-15)Reference[Re- Duplex Feeding Unit] moving the Fixing/Feeding Unit Front Cover] 3) Detach the fixing/feeding unit middle cover.
Page 269: Before Removing The Reversing Flapper Solenoid
Chapter 8 8.11.32.2 Removing the Reversing Sensor 1 0015-9397 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Remove the Sensor together with the mount [3]. - 2 screws [1] - 1 grounding wire [2] F-8-142 8.11.33 Reversing Unit 8.11.33.1 Before Removing the Reversing Flapper Solenoid...
Page 270: Feeding Belt
Chapter 8 F-8-144 F-8-146 8.11.34 Feeding Belt 3) Remove the 2 screws [3]. - 1 E-ring [1] 8.11.34.1 Before Removing the feeding belt - 1 bearing [2] 0015-5227 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the duplexing feed front cover.(page 10-14)Reference[Remov- ing the Duplexing Feed Front Cover] 2) Remove the duplex feeding unit.(page 8-49)Reference[Removing the...
Page 271: Duplexing Unit
Chapter 8 8.11.35 Duplexing Unit 1) Remove the duplex feeding right motor [3]. - 1 connector [1] 8.11.35.1 Before Removing the Duplex Feeding Unit - 2 screws [2] 0015-8267 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the duplexing feed front cover.(page 10-14)Reference[Remov- ing the Duplexing Feed Front Cover] 8.11.35.2 Removing the Duplex Feeding Unit...
Page 272: Separation Roller
Chapter 8 cassette 3/4, right deck pickup assembly F-8-159 left deck pickup assembly F-8-155 8.11.38 Separation Roller 8.11.38.1 Before Removing the Separation Roller 0015-5246 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Remove the right deck pickup assembly. (page 8-35)Reference[Remov- ing the Right Deck Pickup Assembly] 2) Remove the cassette pickup assembly.
Page 273: Adjusting The Pressure Of The Deck/Cassette Separation Roller
Chapter 8 Left deck pickup assembly Narrow groove Wider groove F-8-163 8.11.38.4 Adjusting the Pressure of the Deck/Cassette Separation Roller 0016-0024 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N When picking up, if double feeding or pickup failure occurs, adjust the posi- tion of the pressure spring in the separation roller.
Page 275 Chapter 9 Fixing System...
Page 277 Contents Contents 9.1 Construction ...................................9-1 9.1.1 Specifications, Control Mechanisms, and Functions ........................9-1 9.1.2 Major Components..................................9-1 9.1.3 IH Fixing Method (outline)................................9-3 9.1.4 Limiting th Rise in Temperature at the Roller Edges by Use of a Flux blocking Plate (shutter) ..........9-3 9.2 Basic Sequence ................................9-4 9.2.1 Outline......................................
Page 278 Contents 9.5.4.5 Adjusting the Nip Width....................................9-25 9.5.5 External Delivery Roller ................................9-25 9.5.5.1 Before Removing the External Delivery Roller ............................9-25 9.5.5.2 Removing the External Delivery Roller ............................... 9-25 9.5.6 Internal Delivery Roller ................................9-26 9.5.6.1 Before Removing the Internal Delivery Roller............................. 9-26 9.5.6.2 Removing the Internal Delivery Roller ................................
Page 279 Contents 9.5.21.3 Points to Note When Mounting the Delivery Flapper Solenoid (SL5) .......................9-37 9.5.22 Fixing Cleaning Web Solenoid ..............................9-37 9.5.22.1 Before Removing the Fixing Web Solenoid (SL9).............................9-37 9.5.22.2 Removing the Fixing Web Solenoid (SL9)..............................9-37 9.5.22.3 Adjusting the Fixing Web Solenoid (SL9)..............................9-37 9.5.23 Upper Separation Claw ................................
Page 281: Construction
Chapter 9 9.1 Construction 9.1.1 Specifications, Control Mechanisms, and Functions 0015-4580 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following shows the major functions of the machine's fixing system: T-9-1 Item Description Fixing method IH fixing Fixing heater IH heater Fixing roller...
Page 282 Chapter 9 [10] [12] [11] F-9-1 T-9-2 [1] Fixing roller [7] Web takeup roller [2] Pressure roller [8] Web feed roller [3] Heater unit [9] Upper separation claw [4] Heater assembly (coil, core) [10] Lower separation claw [5] Fixing cleaning web [11] Fixing inlet guide [6] Web roller [12] Static eliminator...
Page 283: Ih Fixing Method (Outline)
Chapter 9 9.1.3 IH Fixing Method (outline) 0015-4582 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine uses the IH fixing method. F-9-3 [1] Fixing roller [2] Excitation coil [3] Core [4] Pressure roller Note: The arrow in the figure shows the direction of paper movement.
Page 284: Basic Sequence
Chapter 9 F-9-5 [1] Heater coil [2] Coil [3] Core [4] Shutter (The figure shows the position of the shutter for small-size paper.) [5] Fixing roller 9.2 Basic Sequence 9.2.1 Outline 0015-4584 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N T-9-4 State Sequence...
Page 285: Low-Temperature Environment Start-Up Mode
Chapter 9 POWER ON STANDBY (deg c) (sec) F-9-6 [1] Fixing roller 1/4-speed rotation [2] Fixing roller 1/1-speed rotation 9.2.3 Low-Temperature Environment Start-Up Mode 0015-4587 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N <Conditions of Use> When all the following conditions exit: - the environment temperature is lower than 17 deg C - the temperature of the fixing roller is 70 deg C or lower...
Page 286: Recovery Mode
Chapter 9 POWER ON STANDBY (deg c) (sec) F-9-8 [1] Fixing roller 1/4-speed rotation [2] Fixing roller 1/1-speed rotation 9.2.5 Recovery Mode 0015-4590 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N <Conditions of Use> - The temperature of the fixing roller is 70 deg C or higher. <Characteristics>...
Page 287: Power Save Mode
Chapter 9 STANDBY (deg c) 1080 (sec) F-9-10 - If the environment temperature is 17 deg C or higher, STANDBY (deg c) (sec) F-9-11 MEMO: The time that passes from a shift to standby mode is monitored continuously while a copy/print job is under way, and is used for temperature control for copying/ printing.
Page 288: Down Sequence
Chapter 9 STANDBY PRINT START STANDBY (deg c) 1080 (sec) F-9-12 [1] temperature of the fixing roller (deg C) [2] control temperature during copying - If the environment temperature is 17 deg C or higher STANDBY PRINT START STANDBY (deg c) (sec) F-9-13 [1] temperature of the fixing roller (deg C)
Page 289: Heavy Paper Mode
Chapter 9 SERVICE MODE: COPIER>OPTION>BODY>FSPD-S1 (Category 2) Use it to select enhanced fixing mode: 0: normal (default) 1: enhanced fixing mode 2: not used MEMO: If both enhanced fixing mode and heavy paper mode (or, transparency mode) are selected at the same time, heavy paper mode (transparency mode) will be given priority.
Page 290: Various Control Mechanisms
Chapter 9 9.3 Various Control Mechanisms 9.3.1 Fixing Drive System 9.3.1.1 Controlling the Drive of the Fixing Roller 0015-4604 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following shows the construction of the mechanisms used to control the drive of the fixing roller: J106 -B15 -B16...
Page 291: Controlling The Reciprocating Movement Of The Thermistor
Chapter 9 FUSER_F_SL_DOWN:fixing inlet guide DOWN signal [1] Fixing inlet guide [2] Fixing roller DCON: DC controller PCB SL1: Fixing inlet guide solenoid The following shows the position (up/down) of the fixing inlet guide controlled to suit the type/size of paper being in use: T-9-7 Paper type Paper length...
Page 292: Controlling The Drive Of The Shutter
Chapter 9 (REAR) (FRONT) F-9-17 [1] Upper separation claw unit [2] Upper separation claw M3: Fixing motor 9.3.1.5 Controlling the Drive of the Shutter 0015-4609 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following shows the construction of the mechanisms used to control the drive of the shutter: J128B-1 SHUT_M_24V SHUT_M_24V...
Page 293: Controlling The Shutter Position
Chapter 9 ERROR CODE: E840 (shutter error) 0001 Indicates that the HP sensor signal is not detected when the shutter is operating, after executing 3 retry operations. 0002 The interval of ON-OFF detection by the sensor in response to shutter operation is shorter than a specific time period. 9.3.1.6 Controlling the Shutter Position 0015-4611 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N...
Page 294: Cleaning
Chapter 9 F-9-22 <Sequence of Shutter Operation> - At Power-On The machine moves the shutter (round trip) between home position and small-size paper position to check shutter operation. Power WMUP STBY PS53 F-9-23 HP : shutter position (home position) M : shutter position (medium-size paper position) S : shutter position (small-size paper position) M15 : shutter motor PS53: shutter HP sensor...
Page 295: Controlling The Mechanism Used To Detect The Remaining Length Of The Cleaning Web
Chapter 9 (FRONT) (REAR) F-9-25 [1] Cleaning web [2] Web feed roller [3] Web takeup roller [4] Web roller SL9: web drive solenoid The length of takeup is determined by the size of the paper used and the number of prints (within a single job). T-9-8 Paper Number of web SL activations...
Page 296: Detecting The Passage Of Paper
Chapter 9 when the fixing web solenoid goes on 4 times after the sensor has gone on. PS45 J128B WEB_SENSOR_FACT_VCC WEB_SENSOR DCON F-9-26 WEB_SENSOR: fixing web length detection signal [1] Web length detecting arm [2] Cut-off [3] Web takeup roller DON: DC controller PCB PS45: web length sensor 3) When copies/prints are made after the message has been issued, the machine starts to monitor the count (COPIER>COUNTER>MISC>FIX-WEB;...
Page 297: Protective Functions
Chapter 9 PS52 PS51 F-9-27 [1] Fixing roller [2] Paper PS51: fixing inlet sensor PS52: fixing outlet sensor 9.4 Protective Functions 9.4.1 Detecting an Error Using the Thermistor 0015-4618 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N In the event of the following, the machine will set the DC power (+12 V) used to drive the AC relay (found on the fixing heater power supply PCB), thereby stopping the AC power to the fixing heater.
Page 298 Chapter 9 0010 the power has been turned off and then on without resetting of the error in question. E004 (fixing heater power supply error (IH power supply)) 0101 there is a mismatch between the input voltage and the IH power supply ID. 0102 the fault IH current is faulty (current leakage).
Page 299: Parts Replacement Procedure
Chapter 9 9.5 Parts Replacement Procedure 9.5.1 Fixing/Feeding Assembly 9.5.1.1 Before Removing the Fixing/Feeding unit 0015-8187 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the duplexing feed front cover. (page 10-14)Reference[Remov- ing the Duplexing Feed Front Cover] 9.5.1.2 Removing the Fixing/Feeding unit 0015-5039 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N...
Page 300: Fixing Unit
Chapter 9 F-9-31 Be sure to disconnect the shutter HP sensor connector. If left connected when removing the fixing upper unit, the shutter mount plate may be deformed or the connector may be damaged.ÅB 2) Remove the fixing upper unit [2] in the direction of the arrow. - 2 screws [1] F-9-30 9.5.2 Fixing Unit...
Page 301: Upper Fixing Roller
Chapter 9 1) Remove the pressure roller assembly [1]. Place the removed pressure roll- er assembly temporarily on the paper. F-9-35 2) Rotate the shutter drive gear [1] by finger so that the shutter gear [2] ro- tates until the cut-off [3] of the shutter gear matches the hole in the plate [4].
Page 302 Chapter 9 F-9-41 9) Remove 1 screw [1] and the pin [2]. The screw and pin removed here will be used in the step 11). F-9-38 5) Turn the fixing upper unit upside down. 6) Remove the shutter drive gear shaft support plate [2]. - 1 screw [1] F-9-42 10) Rotate the shutter drive gear [1] by finger so that the cut-off [2] of the...
Page 303: Points To Note When Mounting The Fixing Roller
Chapter 9 F-9-47 As aged, the fixing roller surface may be discolored by heat. This, however, will not affect the performance. The fixing roller surface color is different depending on the vendors but any rollers meet the specified performance. F-9-44 9.5.4.3 Points to Note When Mounting the Fixing Roller 0015-5049 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N...
Page 304: Applying Grease After Replacing The Fixing Roller
Chapter 9 F-9-53 - Be sure to remove the paper around the roller after mounting the fixing roller to the fixing unit. - Be sure to fit the 2 pins [1] back to the initial positions. If this is undone F-9-50 when turning the main power switch on, ‘E840’...
Page 305: Adjusting The Nip Width
Chapter 9 F-9-55 - Applied grease may be transferred from the bushing to the fixing roller ends [1] when mounting; be sure to wipe it off when this happens. F-9-58 When putting the removed delivery unit aside temporarily, place the unit to the orientation as shown in the figure below.
Page 306: Internal Delivery Roller
Chapter 9 F-9-61 2) Shift the gear [2]. - 1 E-ring [1] F-9-60 9.5.6 Internal Delivery Roller 9.5.6.1 Before Removing the Internal Delivery Roller 0015-7187 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the duplexing feed front cover. (page 10-14)Reference[Remov- ing the Duplexing Feed Front Cover] 2) Detach the fixing/feeding unit.
Page 307: Points To Note When Mounting The Internal Delivery Roller
Chapter 9 9.5.6.3 Points to Note When Mounting the Internal Delivery Roller 0015-5054 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N A harness is found near the end of the internal delivery roller shaft (at the rear side) and 2 plastic sheets [1] are attached to protect the harness.
Page 308: Points To Note When Mounting The Main Thermistor/Shutter Thermistor
Chapter 9 6) Remove the 2 leaf springs each [1] to remove the main thermistor [2] and the shutter thermistor [3]. F-9-74 9.5.7.3 Points to Note When Mounting the Main Thermistor/Shutter Thermistor 0015-5056 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N - Route the harness of the thermistor as shown below.
Page 309: Removing The Sub Thermistor
Chapter 9 moving the Fixing/Feeding Unit Front Cover] 5) Remove the sub thermistor assembly [2]. 5) Detach the fixing/feeding unit middle cover. (page 10-15)Refer- - 1 screw [1] ence[Removing the Fixing/Feeding Unit Middle Cover] 6) Detach the fixing upper cover. (page 10-15)Reference[Removing the Fixing Upper Cover] 7) Remove the fixing drive assembly.
Page 310: Removing The Thermal Switch
Chapter 9 Fixing Upper Cover] 7) Remove the fixing drive assembly. (page 10-22)Reference[Removing the Fixing Drive Assembly] 8) Remove the fixing upper unit. (page 9-20)Reference[Removing the Fix- ing Upper Unit] 9) Remove the main thermistor/shutter thermistor assembly. (page 9- 27)Reference[Removing the Main Thermistor/Shutter Thermistor] 9.5.9.2 Removing the Thermal Switch 0015-5059 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N...
Page 311 Chapter 9 move the AC inlet [2]. F-9-93 10) Remove the fixing heater unit stopper plate [2]. - 1 screw [1] F-9-89 5) Turn the fixing upper unit upside down. 6) Remove the shutter drive gear shaft support plate [2]. - 1 screw [1] F-9-94 The 2 screws shown in the figure (glued in place) should not be loosened or...
Page 312: Fixing Cleaning Belt
Chapter 9 9.5.11 Fixing Cleaning Belt 9.5.11.1 Before Removing the Fixing Web 0015-8279 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the duplexing feed front cover. (page 10-14)Reference[Remov- ing the Duplexing Feed Front Cover] 2) Slide out the fixing/feeding unit.
Page 313: After Replacing The Fixing Web
Chapter 9 Take-up roller Feed roller F-9-102 F-9-105 2) After fitting the fixing web, move the plunger [1] of the web guide sole- noid in the direction of the arrow until the fixing web is free of the slack. 9.5.13 Claw Jam Sensor 9.5.13.1 Before Removing the Claw Jam Sensor 0015-7195 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N...
Page 314: External Delivery Sensor
Chapter 9 9.5.14 External Delivery Sensor 9.5.14.1 Before Removing the External Delivery Sensor 0015-7196 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the duplexing feed front cover. (page 10-14)Reference[Remov- ing the Duplexing Feed Front Cover] 2) Slide out the fixing/feeding unit.
Page 315: Adjusting The Fixing Inlet Guide
Chapter 9 9.5.18 Fixing shutter sensor 9.5.18.1 Before Removing the Shutter Sensor 0015-7199 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the duplexing feed front cover. (page 10-14)Reference[Remov- ing the Duplexing Feed Front Cover] 2) Slide out the fixing/feeding unit.
Page 316: Fixing Inlet Guide Solenoid
Chapter 9 3) Remove the fixing inlet guide solenoid [2]. - 2 screws [1] F-9-118 9.5.20 Fixing Inlet Guide Solenoid 9.5.20.1 Before Removing the Fixing Inlet Guide Solenoid (SL1) 0015-8282 F-9-121 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 9.5.20.3 Adjusting the Fixing Inlet Guide Solenoid (SL1) 1) Detach the fixing front cover.
Page 317: Points To Note When Mounting The Delivery Flapper Solenoid (Sl5)
Chapter 9 F-9-125 F-9-123 9.5.22.3 Adjusting the Fixing Web Solenoid (SL9) 9.5.21.3 Points to Note When Mounting the Delivery 0015-9979 Flapper Solenoid (SL5) iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 0015-5076 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N a.
Page 318: Points To Note When Mounting The Upper Separation Claw
Chapter 9 F-9-128 2) Turn the fixing/feeding unit releasing lever [1] counterclockwise to un- lock. Hold the lever [1] to slide out the fixing/feeding unit [2] forward. (Note that the duplexing feed unit will also be slid out.) F-9-131 9.5.23.2 Points to Note When Mounting the Upper Separation Claw 0015-5080 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N...
Page 319: Removing The Lower Separation Claw (Unit)
Chapter 9 Fixing Upper Cover] 7) Remove the fixing drive assembly. (page 10-22)Reference[Removing the Fixing Drive Assembly] 8) Remove the fixing upper unit. (page 9-20)Reference[Removing the Fix- ing Upper Unit] 9.5.24.2 Removing the Lower Separation Claw (Unit) 0015-5082 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Free the harness from the 4 clamps and disconnect the 1 connector [1].
Page 321 Chapter 10 External and Controls...
Page 323 Contents Contents 10.1 Control Panel................................10-1 10.1.1 Overview....................................10-1 10.1.2 LCD Indication Processing ..............................10-1 10.1.3 Adjusting the LCD Contrast ..............................10-1 10.1.4 Functions of the Control Panel CPU............................10-1 10.2 Counters ..................................10-1 10.2.1 Soft Counters ................................... 10-1 10.3 Fans ....................................10-3 10.3.1 Arrangement, Functions, and Error Codes ..........................
Page 324 Contents 10.5.1.12 Fixing Cover (Upper)....................................10-15 10.5.1.12.1 Removing the Fixing Upper Cover..............................10-15 10.5.1.13 Fixing Cover (Lower) ..................................... 10-16 10.5.1.13.1 Removing the Fixing Front Cover ..............................10-16 10.5.1.14 Main Controller Box Cover ..................................10-17 10.5.1.14.1 Before Removing the Main Controller Box Cover......................... 10-17 10.5.1.14.2 Removing the Main Controller Box Cover.............................
Page 325 Contents 10.5.16.2 Removing Anti-Rush Current PCB ................................10-26 10.5.17 High-Voltage Transformer (AC) ............................10-27 10.5.17.1 Before Removing High Voltage Transformer ............................10-27 10.5.17.2 Removing High Voltage Transformer ..............................10-27 10.5.17.3 Removing High Voltage Transformer ..............................10-27 10.5.18 HVT PCB..................................... 10-28 10.5.18.1 Before Removing HVT PCB .................................10-28 10.5.18.2 Removing HVT PCB .....................................10-28 10.5.18.3 When Replacing HVT PCB ...................................10-28 10.5.19 Separation Clew AC bias PCB ............................
Page 327: Control Panel
Chapter 10 10.1 Control Panel 10.1.1 Overview 0015-4623 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine's control panel consists of the following PCBs, LCD, and touch panel, and possesses the following principal functions: - LCD indication - contrast adjustment - touch switch input - hard key input...
Page 328 Chapter 10 T-10-1 Copier/printer operation Counter name Simplex mode inside delivery paper sensor (PS35) Duplex mode duplex pre-registration sensor (PS30) Finisher mode delivery sensor The counters may be grouped into 8 types, a total of 16 individual types when further divided according to paper size (large and small); specifically, T-10-2 Copier/printer mode Large size...
Page 329: Fans
Chapter 10 230V (inside Europe) Counter Description*1 Default Change counter 1 total (A through L) not possible counter 2 total, large (ACEGIK) possible counter 3 total, small (BDFHJL) possible counter 4 scan (total 1; OP) possible counter 5 possible counter 6 possible *1: the notation in parentheses indicates the support mode of the basic counter.
Page 330: Controlling The Speed Of The Fans
Chapter 10 FM501 FM11 FM10 F-10-2 10.3.2 Controlling the Speed of the Fans 0015-4631 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Some of the fans mounted in the machine are controlled to 2 different speeds, switched over by the voltage switchover circuit of individual fans. DC controller PCB 24V or 12V Full speed...
Page 331: Power Supply System
Chapter 10 10.4 Power Supply System 10.4.1 Power Supply 10.4.1.1 Overview 0015-4633 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The supply of DC power of the machine is controlled by the DC power supply PCB. The following shows the various PCBs and components associated with the supply of DC power: T-10-9 Name...
Page 332 Chapter 10 T-10-12 Main power switch OFF Sleep Warm-up (other than Standby/ power save Copying/ printing initial) Env. switch Main power switch Cassette switch Control relay Drum heater Cassette heater Reader unit heater T-10-13 Main power switch OFF Sleep Warm-up (other than Standby/ power save Copying/ printing initial)
Page 333: Rated Output Of The Dc Power Supply Pcb
Chapter 10 Fixing heater Fixing AC line Choke coil heater driver PCB Leakage Line noise breaker filter AC input Cassette heater(H4) Deck heater(H5) Heater Environment Accessories switch switch power (SW3) (SW4) supply PCB driver Main power switch Lens heater(H501) (SW1) Manual feeder Drum door switch(SW6)
Page 334: Protection Function
Chapter 10 T-10-16 Output 24VA Uninterruptive/ interruptive interruptive Rated output Power supply +7-5% tolerance 10.4.3 Protection Function 10.4.3.1 Protective Functions 0015-4637 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine's DC power supply PCB and the power supply PCB for its accessories are equipped with overcurrent and overvoltage protective functions that will cut off power to prevent damage to circuitry in the event of an overcurrent or overvoltage occurring as a result of a short circuit or other fault.
Page 335: Snmp Setup
Chapter 10 Main controller PCB Control panel power switch SDRAM controller block reception detection Image processing Hard disk block drive Printer unit Scanner unit supplied with power in sleep 3 not supplied with power in sleep 3 F-10-6 3. AC Off State The machine is in an AC off state when its main power switch remains off, with all its power supplies and heater control mechanisms also remaining off.
Page 336 Chapter 10 F-10-7 2) Remove the check mark from 'SNMP Status Enabled'. 10-10...
Page 337 Chapter 10 F-10-8 10-11...
Page 338: Parts Replacement Procedure
Chapter 10 10.5 Parts Replacement Procedure 10.5.1 External Covers 10.5.1.1 Right Cover (Lower Rear) 10.5.1.1.1 Removing the Right Cover (Lower Rear) 0015-6693 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the right cover (lower rear)[2]. - 2 screws [1] F-10-11 10.5.1.3 Right Cover (Upper)
Page 339: Front Cover
Chapter 10 10.5.1.5 Front Cover 10.5.1.5.1 Removing the Front Cover 0015-6691 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Pull the pin [2] up to draw out. - Stopper [1] (Pull forward to remove) 2) Lift the front cover [3] to detach. - 1 screw [4] F-10-16 10.5.1.7 Rear Cover (Lower)
Page 340: Left Cover (Middle)
Chapter 10 F-10-20 2) Detach the toner supply cover [2]. - 2 screws [1] (Detach with the cover closed.) F-10-18 10.5.1.9 Left Cover (Middle) 10.5.1.9.1 Removing the Left Cover (Middle) 0015-6681 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the delivery cover [2].
Page 341: Removing The Fixing/Feeding Unit
Chapter 10 F-10-23 F-10-26 3) Remove the 2 jam removal levers [1] of the duplexing feed unit and detach 3) Detach the feeding assembly front cover (right) [2]. the duplexing feed front cover [3]. - 2 screws [1] - 3 screws [2] F-10-27 F-10-24 10.5.1.11.3 Removing the Fixing/Feeding Unit Middle Cover...
Page 342: Fixing Cover (Lower)
Chapter 10 F-10-29 F-10-32 2) Turn the fixing/feeding unit releasing lever [1] counterclockwise to un- 2) Turn the fixing/feeding unit releasing lever [1] counterclockwise to un- lock. Hold the lever [1] to slide out the fixing/feeding unit [2] fully. (The lock.
Page 343: Main Controller Box Cover
Chapter 10 10.5.1.15 Reader Left Cover 10.5.1.15.1 Removing the Reader Left Cover 0015-6685 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the reader left cover [2]. - 2 screws [1] F-10-35 5) etach the fixing front cover [2]. - 2 screws [1] F-10-38 10.5.1.16 Reader Right Cover...
Page 344: Reader Rear Cover
Chapter 10 F-10-40 F-10-43 4) Bend up the rubber cover [1], and remove the 2 screws [2] each; then de- tach the 2 angle guide plates [3]. F-10-41 2) Lift the reader front cover and detach [1]. F-10-44 F-10-42 10.5.1.18 Reader Rear Cover 10.5.1.18.1 Detaching the Reader Rear Cover F-10-45 5) Fully open the ADF.
Page 345: Left Deck Drive Assembly
Chapter 10 1) Remove the scanner fan duct [2]. - 2 screws [1] Before removing the screw, make sure to mark the line in the following step. 2) Loosen the screw [3] to release the belt tensioner [4], and detach the belt [5].
Page 346: Waste Toner Drive Assembly
Chapter 10 10.5.5.2 Removing the Collecting Toner Drive Assembly 0015-5102 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Disconnect all of the connectors on the DC controller PCB. 2) Pull out the DC controller mounting base [2], and turn it over. - 14 wire saddles (Free the harness) - 1 edge saddle (Free the harness) - 1 reuse band...
Page 347: Main Drive Assembly
Chapter 10 Main Controller Box] 7) Detach the right cover (lower rear). (page 10-12)Reference[Removing the Right Cover (Lower Rear)] 8) Remove the collecting toner bottle holder. (page 5-29)Reference[Re- moving the Collecting Toner Bottle Holder] 10.5.7.2 Removing the Cassette Pickup Drive Assembly 0015-5111 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Disconnect the 10 connectors on the motor driver PCB.
Page 348: Fixing Drive Assembly
Chapter 10 F-10-62 T-10-19 F-10-60 Do not disassembly 10.5.8 Fixing Drive Assembly 10.5.9.2 Points to Note At Occurrence of Charger unit 10.5.8.1 Before Removing the Fixing Drive Assembly Malfunction 0015-8269 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 0016-2950 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the fixing front cover.
Page 349: Duplex Unit Pcb
Chapter 10 - 6 connectors [2] F-10-67 10.5.11 Control Panel F-10-65 10.5.11.1 Before Removing Control Panel 4) Disconnect the connector [1] of the auxiliary power and connect the jump- er connector [2]. 0015-6564 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the right cover (upper).
Page 350: Dc Controller Pcb
Chapter 10 1) Enter the latest values for the service mode indicated on the label [1] on the back of the front cover with the service mode. 2) Enter the values indicated on the label [1] of the new PCB using the fol- lowing service mode items: COPIER>...
Page 351: Option Power Supply Pcb
Chapter 10 F-10-75 3) Remove the printer power supply PCB [2]. - 14 connectors - 2 screws [1] F-10-77 2) Remove the power cord mount [2]. - 3 connectors [1] F-10-76 10.5.14 Option Power Supply PCB 10.5.14.1 Before Removing Accessories Power Supply F-10-78 0015-6607 3) Remove the accessories power supply PCB [3].
Page 352: Anti-Rush Current Pcb
Chapter 10 1) Detach the mount cover [2]. - 5 screws [1] F-10-83 10.5.16 Anti-Rush Current PCB F-10-80 2) Open the 2 wire saddles [1]. 10.5.16.1 Before Removing Anti-Rush Current PCB 3) Disconnect the 7 connectors [2]. 4) Remove the fixing heater power supply unit [4]. 0015-5135 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N - 3 screws [3]...
Page 353: High-Voltage Transformer (Ac)
Chapter 10 F-10-87 10.5.17.3 Removing High Voltage Transformer 0016-1513 iR5065 / iR 5055 / iR5065N / iR5055N F-10-85 1) Remove the transformer unit [3] by sliding it to the left. - 2 screws [1] 10.5.17 High-Voltage Transformer (AC) - 2 connectors [2] 10.5.17.1 Before Removing High Voltage Transformer 0015-9479 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N...
Page 354: Hvt Pcb
Chapter 10 4) Remove the main controller box. (page 4-13)Reference[Removing the Main Controller Box] 10.5.19.2 Removing Separation Claw AC PCB 0015-9423 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Remove the separation claw AC PCB unit [3]. - 1 connector [1] - 2 screws [2] (free the grounding wire) F-10-90...
Page 355: Removing Primary Fan Duct
Chapter 10 1) Detach the front cover. (page 10-13)Reference[Removing the Front ing cooling fan [2]. Cover] 2) Detach the toner supply cover. (page 10-14)Reference[Removing the Toner Supply Cover] 10.5.21.2 Removing Primary fan Duct 0015-9387 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the connector cover [2].
Page 356: Removing The Feeding Fan
Chapter 10 Rear Cover (Upper)] 10.5.24.2 Removing the Feeding Fan 0015-5152 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Disconnect all the connectors of the DC controller PCB. 2) Detach the DC controller base [2]; then, turn it over. - Wire saddle 14pc.
Page 357: Exhaust Fan
Chapter 10 F-10-106 F-10-104 2) Detach the exhaust fan [4]. 2) Detach the duplex feeding fan [2]. - Screw [1] 2pc. - Screw [1] 2pc. - Connector [2] 1pc. - Fan grid [3] Be sure that the arrow indicating the direction of air is as indicated when mounting the duplex feeding fan.
Page 358: Fixing Heater Power Supply Cooling Fan
Chapter 10 F-10-109 10.5.29 Fixing Heater Power Supply Cooling Fan 10.5.29.1 Before Removing the Fixing Heater Power F-10-112 Supply Cooling Fan 6) Detach the duct [2]. 0015-5163 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N - Screw [1] 2pc. 7) Detach the fixing heater power supply fan [5].
Page 359: Motor Of Main Drive Assembly
Chapter 10 F-10-116 2) Detach the main motor [2]. - Screw [1] 3pc. F-10-114 4) Disconnect the connector [1]. 5) Detach the circulation duct fan [3]. - Screw [2] 2pc. F-10-117 3) Disconnect the 2 connectors [1] from the main motor [2]. F-10-115 10.5.31 Motor of Main Drive Assembly 10.5.31.1 Before Removing the Main Motor...
Page 360: Right Door
Chapter 10 F-10-121 3) Lift and detach the right door unit (upper). - Reuse band [1] 1pc. - Connector [2] 1pc. F-10-119 10.5.33 Right Door 10.5.33.1 Before Removing the Right Door Unit (Upper) 0015-6727 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the right cover (upper rear).
Page 361: Meap
Chapter 11 MEAP...
Page 363 Contents Contents 11.1 MEAP..................................11-1 11.1.1 Checking the Operating Environment............................. 11-1 11.1.2 Setting Up the Network ................................11-4 11.1.3 Setting the method to login to SMS ............................11-5 11.1.4 Login to SMS ................................... 11-9 11.1.5 Checking Application List ..............................11-11 11.1.6 Starting and Stopping a MEAP Application ..........................
Page 365: Checking The Operating Environment
Chapter 11 11.1 MEAP 11.1.1 Checking the Operating Environment. 0017-8217 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N This section lists the requirements on the operating environment for the maintenance. Memo: Java Script must be enabled in every environment. Important: For the following operations in the combined environment of Windows XP and Internet Explorer6, Java2 Runtime Environment Standard Edition 1.3.1 or later is required.
Page 366 Chapter 11 T-11-3 Operating System Supported browser Microsoft Windows 98 SE Microsoft Internet Explorer 5.5 SP2 Microsoft Internet Explorer 6 SP1 Microsoft Windows 2000 Professional Microsoft Internet Explorer 5.5 SP2 Microsoft Internet Explorer 6 SP1 Microsoft Windows XP Microsoft Internet Explorer 6 Microsoft Internet Explorer 6 SP1 SDL and SSO with Local Devoce Authentication (user registration/edit functions) For user registration / edit in SDL and SSO(with Local Authentication), following system requirements must be satisfied.
Page 367 -In the case that Security Agent has been installed in Windows XP Professional SP2, Windows Server 2003 SP1/Server 2003 R2 and Windows Firewall is set enabled, Security Agent (SA.exe) needs to be added as an exceptional program of Windows Firewall. If not being designated a directory of installation, SA.exe is stored in the following directory. C:\Program Files\Canon\SSOPackage\SecurityAgent 11-3...
Page 368: Setting Up The Network
Chapter 11 -In the case that Active Directory has been constructed in Windows Server 2003 SP1/Server 2003 R2 and Windows Firewall is set enabled, TCP port '5678' used by Security Agent needs to be added in Windows Firewall. Browser The following combinations of operations are guaranteed for the access from Web browser to MEAP device. T-11-8 Supported Browser Microsoft Windows 98SE...
Page 369: Setting The Method To Login To Sms
Chapter 11 F-11-2 Memo: When using SSL, set [Use SSL] ON. (This setting is also applied to the SSL setting of RUI. Same is true in the case of setting SSL ON on the side of RUI.) Setting [Use SSL] ON displays the message dialogue 'Changes effective after the main power switch is turned OFF and ON' . Press [OK]. F-11-3 3) Press Done button as many times as necessary until the Basic screen appears.
Page 370 Chapter 11 The table below shows the setting methods for each combination of login method and Start/Stop. T-11-9 Start RLS Authentication Stop RLS Authentication Start Password Authentication Login available with either method Login available only with Password Authentication Stop Password Authentication Login available only with RLS Authentication Setting unavailable When only RLS Authentication is enabled, there may be a case you cannot login to device for the following reasons.
Page 371 Chapter 11 F-11-6 4) Logout once and login again to check to see that the setting is applied properly. In case the setting is changed from 'Stop' to 'Start', login screen that was not seen before is displayed. In case the setting is changed from 'Start' to 'Stop', access to login screen leads to the screen below and login becomes unavailable. Login error screen F-11-7 Setting for login by RLS Authentication...
Page 372 Chapter 11 F-11-9 3) In order to enable Login by RLS Authentication, tick SMS Installer Service (Remote Login Service Authentication) radio button and then click [Start]. On the other hand, in order to disable login by RLS Authentication, clear the tick of SMS Installer Service (Remote Login Service Authentication) radio button and click [Stop].
Page 373: Login To Sms
Chapter 11 F-11-11 11.1.4 Login to SMS 0017-8220 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Login by Password Authentication 1) Access SMS from the browser of the PC connected to the network on which the MEAP device operates. URL: http://<MEAP Device IP address>:8000/sms/ Ex.) http://172.16.188.240:8000/sms/ Memo:...
Page 374 Chapter 11 F-11-13 Login by RLS Authentication 1) Access SMS by RLS Authentication from the PC browser on the same network as the MEAP device. URL: http://<IP address of MEAP device>:8000/sms/rls/ Ex.) http://172.16.188.240:8000/sms/rls Memo: - In case the device authentication method is SSO and login to domain, enter User Name, Password, and Login Destination registered in Active Directory, and click 'Log in'.
Page 375: Checking Application List
Chapter 11 F-11-15 11.1.5 Checking Application List 0017-8221 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The page of Application List is designed to show resources arranged according to applications. The page gives you a good idea of how much of the device's memory is being used by the applications (both in absolute and relative terms) as well as how much memory still remains.
Page 376: Starting And Stopping A Meap Application
Chapter 11 F-11-16 11.1.6 Starting and Stopping a MEAP Application 0017-8222 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Log in to the SMS. 2) Click 'Application List'. 3) Click the radio button of the MEAP application in question, and click 'Start' or 'Stop'. F-11-17 4) Check to see that the status of the MEAP application in question is either "Started"...
Page 377: Checking The Platform Information
Chapter 11 F-11-18 11.1.7 Checking the Platform Information 0017-8223 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N You can check the versions of MEAP Contents, MEAP Specifications, and Java Virtual Machine of the device. Some applications may not be installed to some MEAP devices of specific specifications. (See 'MEAP Specifications'). 1) Log in to SMS.
Page 378: Meap Specifications
Chapter 11 F-11-20 11.1.8 MEAP Specifications 0017-8224 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N What is MEAP Specifications (MEAP Spec Version)? MEAP Specifications is one of the information required to judge whether MEAP applications can be operated or not. With MEAP Specifications, you can prevent an application that uses a specific function of device from being installed onto the device that does not have the function.
Page 379: Checking The System Information Of A Meap Application With Sms
Chapter 11 Product Name Initial MEAPSpecVer Change information iR 105+ 5, 6, 7 (System v10.xx later) iR 9070 5, 6, 7 (System v10.xx later) iR 6570 5, 6 5, 6, 7, 9 (System v20.xx later) iR 5570 5, 6 5, 6, 7, 9 (System v20.xx later) iR C3170 5, 6, 7 iR C2570...
Page 380: Printing The System Information Of A Meap Application
Chapter 11 3) On System Management screen, click System Info tab. 4) Click Details button. F-11-21 5) When the following status information of MEAP applications (including the system application) appears in a different window, copy and paste all information to create an attachment (text information) for preparing a problem report. You can also use this function whenever you want to check the status of any particular application.
Page 381: Reference (Application System Information)
Application Name: C-Cabinet Gateway for MEAP Application ID/System Application Name: 03a46668-63e4-4636-9cbb-492b6cef05d5 Application Version: 1.0.0 Status: Resolved Installed on: Tue Oct 21 14:00:11 GMT+09:00 2003 Vendor : Canon Inc. License Status : Installed Maximum Memory Usage : 1024 Registered Service : 11-17...
Page 382: Installing An Application
- To install an application, the user needs to use the following URL when accessing the license control system to obtain a license file. In doing so, he/she needs to register the license access number of the application and the serial number of the device. http://www.canon.com/meap/ -Maximum 20 applications can be installed (In iR5160/iR6060/iR2250/iR2850/iR3350, one is the portal service already installed at the time of shipment from the factory) -The following are the resource amounts assured for each device in the operation of one MEAP application.
Page 383 Chapter 11 *20MB for 512MB model, 30MB for 768MB model. - As for memory, check the available resource when starting up the application. For other resources other than memory, check them when installing. - Some applications call for a specific set of conditions for installation. For details, see the User's Guide that comes with the individual applications. 1) Long on to SMS.
Page 384: Meap Enterprise Service Manager
MEAP-available devices on network. The main targets are system administrators in big companies and CANON service engineers (end users of devices do not use). It is used when customized applications delivered to a certain company needs to be managed collectively.
Page 385: Adding A License File
Chapter 11 Major functions Discovery of devices available for MEAP Discovery of devices available for MEAP on network Storage of the serial number list of discovered device Installation of application and license file Management of application (starting / stopping) Uninstallation of application Others System configuration MEAP Enterprise Service Manager (MEAP ESM) functions in combination with DIS (DSL Installer Service) installed on the MEAP platform side of the device.
Page 386 Chapter 11 F-11-30 5) Click Browse button, and select the license file you want to install. F-11-31 6) Click Install button. 11-22...
Page 387: Disabling A License File (Suspending A License)
Chapter 11 F-11-32 7) Check the content of the confirmation page, and click OK button. 11.1.15 Disabling a License File (suspending a license) 0017-8231 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Important: - To invalidate (or suspend) a license, you must first stop the application in question. - Once suspended, the status of the license will be 'Not Installed', and its application will no longer be available for use.
Page 388 Chapter 11 F-11-34 3) License File Management page appears. On Application/License Information page, click License Management button. F-11-35 4) Click Disable button. 11-24...
Page 389: Downloading/Removing An Invalidated License File
Chapter 11 F-11-36 5) Click OK. 11.1.16 Downloading/Removing an Invalidated License File 0017-8232 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N You must remove the invalidated license file before uninstalling an application. If re-installation is a possibility, you may download the license file to a PC for storage.
Page 390 Chapter 11 F-11-38 6) License File Management page appears. To download, click Download button. F-11-39 7) When you have selected Download button, specify where you want to store the file by following the instructions on the screen. 8) To delete, click Delete button. 11-26...
Page 391: Reusable License
Chapter 11 F-11-40 9) Check the confirmation page appears. 10) Click OK button. Important: - Without the license file, an application cannot be reinstalled even to the MEAP device that the application had been installed last time. Download and save the license file before deleting the application.
Page 392 Chapter 11 F-11-41 2) Move to the download page of license forwarded for the device as sender (http:// IP address of device: 8000/sms/ForwardLicense). F-11-42 3) Specify the application to be forwarded. F-11-43 4) Click 'Disable' at Create Transfer License File. 11-28...
Page 393 Chapter 11 F-11-44 5) The screen to check invalidation of the license is displayed. Click 'OK', F-11-45 6) Icon of license file for forwarding is displayed in the box of license file downloading. Click 'Download'. F-11-46 7) The dialogue 'File Download' is displayed. Click 'Save'. 11-29...
Page 394: Uninstalling An Application
Chapter 11 F-11-47 8) Specify the download destination, click 'Save'. F-11-48 9) After downloading the license file for forwarding, click 'Delete' to display the confirmation screen and click 'OK' to delete the file (in consideration of breakage of license for forwarding, deleting disabled license can be executed after all steps have been completed). F-11-49 10) Log out of SMS.
Page 395: Changing Login Services
Chapter 11 1) Log on to SMS, and click 'Application List' tab. 2) Check 'Application List' page appears. 3) On the application list, select the radio button of the application you want to uninstall, and click 'Uninstall' button. Memo: Dimmed Uninstall button shows that the selected application cannot be removed. F-11-50 4) Check the screen to make sure that what is shown is the application you want to uninstall;...
Page 396 Chapter 11 In this mode of authentication, you will be using Department ID Management or you will not be using any authentication mechanism. If you enable the Department ID Management in the MEAP device's Additional Functions mode, the user can use the device only when he/she enters an ID number (a 7-character ID and pass- word) that has been registered from the device's touch panel display or through Remote UI.
Page 397 Chapter 11 Domain A Domain B Domain Domain NetSpot Controller Security Agent Controller Accountant (Active Directory) (Active Directory) Domain A User Domain B User F-11-52 - Optional NetSpot Accountant or imageWARE Accounting Manager is necessary to use Domain Authentication and department ID management simultaneously.
Page 398 Chapter 11 When using SA on WindowXP SP2, it is necessary to exclude Security Agent from the targets of firewall at the setting of the firewall. b. Others Access right to Windows 2000 domain Name System (DNS)Access right to domain controller For combination with NetSpot Accountant / iW Accounting Manager, and department ID management is turned on to use it, it is necessary to set the user with administrative privilege of the domain on the SA service account.
Page 399: Initializing The Password
1) Get the switch license for initializing the password. Request the support of the regional headquarters of the Canon for switch license for initializing the password presenting the device serial number. 2) Click Login button leaving Password field blank or entering incorrect password. The Return to install Password Settings area appears. Click Browse button and select the switch license file prepared in advance.
Page 400: Creating A Backup For Meap Application Area, Formatting The Hard Disk, Restoring The Meap Application Area With The Backup, Using The Sst (Service Support Tool)
Chapter 11 F-11-56 3) When you click Initialize button, the confirmation message appears. Click OK button. Then Login page opens. Enter the default password 'MeapSmsLogin' to log in. The password is case-sensitive. If you click Cancel button, the Login page opens without initializing the password. 11.1.22 Creating a Backup for MEAP Application Area, Formatting the Hard Disk, Restoring the MEAP Application Area with the Backup, Using the SST (Service Support Tool) 0017-8238...
Page 401 Chapter 11 Making a Backup and Formatting Hard Disk Drive with Service Support Tool 1) If SDL or SSO is used for the login service, switch to default authentication before backing up the user information. Although SST will back up SDL user infor- mation, it is recommended to export the user information just in case.
Page 402: Replacing The Hard Disk Drive
If you cannot make a backup of the license files as hard disk suffers a fault, contact the support staff of the regional headquarters of Canon telling the device serial number and the names of MEAP applications installed to the device to obtain the necessary special license files.
Page 403: Setting Http Port For Meap Application (Level 2)
Chapter 11 F-11-59 7) Press the 1 key on the control panel keypad to change the setting to '1'; then, click OK button. F-11-60 8) Check that the notation 'MPSF' has appeared in the lower right corner of the screen; then, turn off and then on the main power. F-11-61 If you want to end safe mode, repeat the steps but change '1' to '0' in step -7 and turn off and then on the main power.
Page 404 Chapter 11 -Make sure not to use 1 through 1023 other than 80 (HTTP) as a port for MEAP. Because the ports in this range are used by general servers, there is a possibility that the ports in this range will be duplicated in the future. <Setting Procedure of Port on HTTP server>...
Page 405 Chapter 11 1) Startup [SERVICE MODE] (After pressing [USER MODE] button of MEAP device, press [2] button and [8] button at the same time on control panel. Then by pressing [USER MODE] button again, [SERVICE MODE] screen is displayed). 2) Startup level 2 of [SERVICE MODE] (After starting up [SERVICE MODE] in step 1, press [USER MODE] button again. Then, by pressing [2] button on control panel, the screen is displayed.
Page 406: Reference Material
Esplet Type Application. A type of MEAP application that does not have a user interface on the device console or on the web browser. The term of "Esplet" is a coinage by Canon inspired from Applet, Servlet, and "Espresso". File descriptor With a file descriptor, an OS identifies the files that a program accesses.
Page 407: Option For Exclusive Individual Measure
Chapter 11 Detail of License File LicenseFile-Version: 1 License File ID LicenseFile-Id: f6489a8c-8c7e-4d74-bd12-b031ea6a62a5 Application-Id: e92b0b91-7c42-45b1-96b3-295d5d1b5877 Application ID Serial-No: XYZ00123 Serial No Validated-Period: 100 Validated Period MaximumBWScan1: 1000, stop MaximumBWScan2: 900, stop MaximumBWScan3: 800, stop MaximumBWScan4: 700, stop MaximumPrintedImpressions: 1000, stop MaximumPrintedImpressions-BW: 800, stop Counter information MaximumPrintedImpressions-BW-Large: 200, stop...
Page 408 Chapter 11 Setting range, item 0: display warning screen 1: hide warning screen Setting Procedure 1) Startup [SERVICE MODE] (After pressing [USER MODE] button of MEAP device, press [2] button and [8] button at the same time on control panel. Then by pressing [USER MODE] button again, [SERVICE MODE] screen is displayed).
Page 409: E-Maintenance/Imageware Remote
Chapter 12 e-maintenance/imageWARE Remote...
Page 411 Contents Contents 12.1 e-maintenance/imageWARE Remote ........................12-1 12.1.1 Application operation mode..............................12-1 12.1.2 Service Center URL and Port Specification ..........................12-1 12.1.3 Communication test ................................. 12-1 12.1.4 Communication log.................................. 12-1 12.1.5 Detailed Communication log ..............................12-1 12.1.6 SOAP communication function ............................... 12-1 12.1.7 Resend at SOAP transmission error............................
Page 413: Application Operation Mode
Chapter 12 12.1 e-maintenance/imageWARE Remote 12.1.1 Application operation mode 0016-1357 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Serviceman selects the operation mode of OFF/ON by the setting in e-RDS setting screen of the service mode. (Menu Screen: E-RDS) - OFF (default): e-RDS doesn't operate.
Page 414: Resend At Soap Transmission Error
Chapter 12 List of Transmissions: Content of transmission Transmission timing Communication test When Service mode of device is executed Copy counter collection/transmission Every 6 hours Service mode counter collection/transmission Every 6 hours Mode counter collection/transmission Every 6 hours Parts counter collection/transmission Every 6 hours ROM version transmission Every 6 hours...
Page 415 Chapter 12 Menu Screen F-12-1 Setting screen of e-RDS. The form and the initial value of each setting item are as follows. Item(meaning) Explanation E-RDS Turning OFF/ON e-RDS. 0:OFF / 1:ON (Embedded-RDS) Counter information and error information are transmitted to the host at ON. Initial value: 0: OFF RGW-ADR URL of the host (When the input area is selected (touched), shift to the keyboard screen)
Page 416 Chapter 12 Log list screen F-12-2 History list of communication test error (error generation date, error code and error information) is displayed. When the each line is selected (touched), it shifts to "Log detailed screen". It shifts to "Menu screen" by the [Function] > [INSTALL]. The list screen changes by a right arrow or a left arrow.
Page 417: Sleep Operation
Chapter 12 Log detailed screen F-12-3 Detailed information of individual communication test error is displayed. Refer to the displayed message to "Error message list". It shifts to "Log list screen" by the [OK] button pressing. Maximum length of error information: 128 characters (not include NULL) 12.1.9 Sleep operation 0016-1367 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N...
Page 418: Trouble Shoot
Chapter 12 - Press [Additional Functions (*)] key. - Press 2 and 8 of the numeric keys at the same time. - Press [Additional Functions (*)] key. => SERVICE MODE LEVEL1 A-2. Initialize e-RDS - Select (touch) [COPIER] > [Function] > [CLEAR] > [ERDS-DAT] on the Touch Panel Display. A-3.
Page 419 Chapter 12 Moreover, when it fails in the event waiting in the device and either of a Jam notification, an Alarm notification, and a Service call notification or an Alert notifi- cation is specified, following string is displayed. "Event Registration is Failed." In other cases error information is displayed in the form of the following.
Page 420 Chapter 12 Error string Cause Counter Measure E-RDS switch is set OFF You execute the communication test while the E-RDS switch is Turn ON E-RDS switch, and execute the communication OFF. test. Server schedule is not exist The e-RDS receives empty schedule data from UGW. Check setting file.
Page 421: Chapter 13 Maintenance And Inspection
Chapter 13 Maintenance and Inspection...
Page 423 Contents Contents 13.1 Periodically Replaced Parts ............................13-1 13.1.1 Outline...................................... 13-1 13.1.2 Reader Unit ....................................13-1 13.1.3 Printer Unit....................................13-1 13.2 Durables and Consumables ............................13-1 13.2.1 Outline...................................... 13-1 13.2.2 Reader unit ....................................13-2 13.2.3 Printer Unit....................................13-2 13.3 Scheduled Servicing Basic Procedure........................13-2 13.3.1 Scheduled Servicing Basic Procedure .............................
Page 425: Periodically Replaced Parts
Chapter 13 13.1 Periodically Replaced Parts 13.1.1 Outline 0015-5261 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Some parts of the machine must be replaced on a periodical basis for the machine to maintain a specific level of performance. They must be replaced regardless of the presence/absence of external changes or damage, as the performance of the machine will be considerably affected once they fail.
Page 426: Scheduled Servicing Basic Procedure
Chapter 13 - Machine COPIER > COUNTER > DRBL-1 - Accessory COPIER > COUNTER > DRBL-2 13.2.2 Reader unit 0015-5268 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The reader unit does not have parts that are classified as "consumables" or "durables." 13.2.3 Printer Unit 0015-7974 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N...
Page 427: Periodical Servicing Chart Reader Unit
Chapter 13 - As a rule, provide scheduled servicing every 250,000 prints. - Check with the Service Book before setting out for a scheduled service visit, and take parts for which replacement is expected. - If the power plug is left connected for a long time in a place subject to dust, humidity, or oil smoke, a fire hazard is a possibility (i.e., the dust collecting around the plug can absorb moisture, resulting in insulating failure).
Page 428: Periodical Servicing Chart Printer Unit
Chapter 13 Original exposure Copyboard glass clean system ADF reading glass clean Scanner rail clean/lubricate Silicone oil (FY9-6011) Scanner mirror (No.1 clean through No.3 mirrors) Reflecting plate clean 13.3.3 Periodical Servicing Chart Printer Unit 0015-5272 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Do not use solvents or oils other than those indicated.
Page 429: Points To Note For Periodical Servicing
Chapter 13 Intervals Unit name Part Remarks Upon every every every installation 250,000 500,000 1,000,000 Fixing Inlet guide Clean assembly Inspect Oil dish Clean Web guide Clean Thermistor unit Clean Replace Sub thermistor Clean Replace left stay Clean Both sides driving shaft Static eliminator (pressure Replace roller)
Page 430: Cleaning
Chapter 13 13.4 Cleaning 13.4.1 Cleaning Primary Toner Blocking Sheet 0016-0072 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Remove the process unit. 2) Remove the potential sensor rail stay [2]. - 2 screws [1] F-13-2 3) Clean the primary toner blocking sheet [1].
Page 431: Cleaning Photosensitive Drum
Chapter 13 cleaner scraper (rear) Toner guide roller Magnet roller Rear 4 8mm Remove collected toner F-13-6 4) Rotate the magnet roller in the clockwise direction (viewing from the front). 5) Repeat the step 3 through 4 until the area from which toner was removed in the step 3 is once again coated with an even layer of toner. 13.4.4 Cleaning Photosensitive Drum 0016-0080 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N...
Page 432: Cleaning The Fixing Oil Dish And The Fixing Cleaning Belt Guide
Chapter 13 5 10cm F-13-8 13.4.5 Cleaning the fixing oil dish and the fixing cleaning belt guide 0015-5278 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 1) Detach the fixing web. 2) Clean the surface of the silicone oil tray [1]. 3) Clean the surface of the fixing cleaning web guide [2].
Page 433 Chapter 14 Standards and Adjustments...
Page 435 Contents Contents 14.1 Image Adjustment Basic Procedure ...........................14-1 14.1.1 Making Pre-Checks.................................. 14-1 14.1.2 Making Checks on the Printer Unit (1/2)..........................14-1 14.1.3 Making Checks on the Printer Unit (2/2)..........................14-3 14.1.4 Making Checks on the Reader Unit ............................14-4 14.1.5 Checking the Potential System ..............................14-7 14.1.6 Checking the Surface Potential Control System ........................
Page 436 Contents 14.8.5 Adjusting the Pressure of the Manual Separation Roller....................... 14-25 14.8.6 Adjusting the Position of the Pickup Solenoid (SL3, SL4) of the Cassette 3/4..............14-25 14.8.7 Adjusting the Position of the Delivery Flapper Solenoid (SL5).................... 14-25 14.8.8 Adjusting the Position of the Right Deck Pickup Solenoid (SL6)..................14-25 14.8.9 Adjusting the Position of the Left Deck Pickup Solenoid .....................
Page 437: Image Adjustment Basic Procedure
Chapter 14 14.1 Image Adjustment Basic Procedure 14.1.1 Making Pre-Checks 0015-5280 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Points to Note When Making a Check on the Printer Side The machine's potential control mechanisms consist of those for copier image output and those for printer (PDL) image output, and permit independent adjustment of service mode potential control parameters.
Page 438 Chapter 14 <Checking Images> <Checking the Density Slope> Checking Halftone Images Are there vertical Generate a halftone image. lines in the image? Is there a difference in density between Clean the following; also check front and rear? for foreign matter: 1.
Page 439: Making Checks On The Printer Unit (2/2)
Chapter 14 <Checking fro Fogging> Generate a blank print. Is it foggy? Check the following readings (VD target value) in service mode: COPIER>DISPLAY>DPOT>VDM (for copier image) COPIER>DISPLAY>DPOT>VDM-P (for printer image) Check the primary charging Are the readings ± 6 V system and the potential control of the target value? system;...
Page 440: Making Checks On The Reader Unit
Chapter 14 <Checking the Solid Black Density> Generate a solid black print. Is the density too low or too high (too light or too dark)? Check the following readings (VD target value) in service mode: COPIER>DISPLAY>DPOT>VDM (for copier image) COPIER>DISPLAY>DPOT>VDM-P (for printer image) Are the Check the primary charging readings ±...
Page 441 Chapter 14 <Making Image Initial Checks> <Checking the Density Slope> Is there a difference Are there vertical in density between lines in the images? front and rear? Clean the following: Clean the mirrors. 1. Mirrors 2. Lens 3. Standard white plate (mounted to back of Execute shading in service mode: copyboard glass)
Page 442 Chapter 14 Execute shading adjustment in service mode: COPIER>FUNCTION>CCD>CCD-ADJ. Perform the instructions Is the white under “Checking for background foggy? Fogging” on the printer side. Increase the white level target value for shading correction in service mode: COPIER>ADJUST>CCD>SH-TRGT (40 max.). Execute shading adjustment in service mode: COPIER>FUNCTION>CCD>CCD-ADJ.
Page 443: Checking The Potential System
Chapter 14 <Checking Halftone Density> When the A3 Chart is copied in text/photo End. mode, is the density of No.8 optimum when compared with Nos.7 through 9? If it is too dark, If it is too light, Increase the setting of the Decrease the setting of the following in service mode: following in service mode:...
Page 444 Chapter 14 Start Disable the potential control mechanism by entering '0' for the following: COPIER>OPTIONAL>BODY>PO-CNT. <Checking the Primary Output> Is the image better? Turn off the potential control mechanism by entering '0' for the following: COPIER>OPTION>BODY>PO-CNT. Turn off the main power Measure the voltage HVT_PRIMARY of J102A-11 on the DC controller PCB while 1.
Page 445: Checking The Surface Potential Control System
Chapter 14 Checking the Transfer Output Checking the Developing Bias Output Is the toner Enable potential control: COPIER> image on the photosensitive OPTION>BODY>PO-CNT=1 Replace the drum before transfer photosensitive normal? drum. Measure the voltage HVT_DEV_BIAS _DC during printing of J102A-8 on the Disable the potential control mechanism by setting '0' for the following: DC controller PCB.
Page 446 Chapter 14 F-14-13 6) Disconnect the connector [1] connected to the DC controller PCB of the potential control PCB. F-14-14 7) Close the front door, and turn on the main power switch. 8) Make the following selections in service mode: COPIER>DISPLAY>DPOT>DPOT-K;...
Page 447: Potential Control System Conversion Table
Chapter 14 F-14-16 Be sure never to bring the clip [1] into contact with the sensor cover. Also, be sure to fit it sufficiently away from the sensor window. 7) Fit the door switch actuator into the door switch assembly. 8) Turn on the main power switch.
Page 448 Chapter 14 Control (V) Primary (uA) Developing bias Pre-transfer (uA) Transfer (uA) Separation (uA) 3.65 1,286 3.70 1,277 3.75 1,268 3.80 1,260 3.85 1,251 3.90 1,242 3.95 1,233 4.00 1,225 4.05 1,216 4.10 1,207 4.15 1,198 4.20 1,190 4.25 1,181 4.30 1,172 4.35...
Page 449 Chapter 14 Control (V) Primary (uA) Developing bias Pre-transfer (uA) Transfer (uA) Separation (uA) 5.30 5.35 5.40 5.45 -101 5.50 -103 5.55 -105 5.60 -107 5.65 -109 5.70 -111 -102 5.75 -113 -106 5.80 -115 -110 5.85 -117 -113 5.90 -119 -117 5.95...
Page 450 Chapter 14 Control (V) Primary (uA) Developing bias Pre-transfer (uA) Transfer (uA) Separation (uA) 6.95 -162 -196 7.00 -165 -200 7.05 -167 -203 7.10 -169 -207 7.15 -171 -211 7.20 -173 -215 7.25 -175 -218 7.30 -177 -222 7.35 -179 -226 7.40 -181...
Page 451 Chapter 14 Control (V) Primary (uA) Developing bias Pre-transfer (uA) Transfer (uA) Separation (uA) 8.60 -231 -320 8.65 -233 -323 8.70 -235 -327 8.75 -237 -331 8.80 -239 -335 8.85 -241 -338 8.90 -243 -342 8.95 -245 -346 9.00 -247 -350 9.05 -249...
Page 452: Emergency Measures For A Fault In The Potential Sensor
Chapter 14 Control (V) Primary (uA) Developing bias Pre-transfer (uA) Transfer (uA) Separation (uA) 10.25 -299 -443 10.30 -301 -447 10.35 -303 -451 10.40 -305 -455 10.45 -307 -458 10.50 -309 -462 10.55 -311 -466 10.60 -313 -470 10.65 -315 -473 10.70 -317...
Page 453: Image Adjustments
Chapter 14 14.2 Image Adjustments 14.2.1 Standards of Image Position 0015-5289 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The image margin/non-image width of a print made in direct must be as fol- lows: mage Leading Edge Margin 1.5mm 1.0mm F-14-17...
Page 454: Adjusting The Image Leading Edge Margin
Chapter 14 <Duplexing Feeder Unit> 1) Select the following service mode COPIER > ADJUST > FEED-ADJ > ADJ-REFE, and make an adjustment so that margin on the 2nd side image will be within specs. Decrease the value of Increase the value of ADJ-REFE ADJ-REFE (Margin is decreased by...
Page 455: Scanning System
Chapter 14 14.3 Scanning System 3-2) ADF white level adjustment (COPIER > FUNCTION > CCD > DF- WLVL1/2) 14.3.1 After Replacing the Reader Controller PCB 0015-9932 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Be sure to perform white plate data adjustment before performing ADF white level plate.
Page 456: Laser Exposure System
Chapter 14 1) ADF white level adjustment (COPIER>FUNCTION>CCD>DF-WLVL1/ 14.3.6 When Replacing the Scanning Lamp 0015-9954 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Execute the following in the service mode: 1) White plate data adjustment (COPIER > FUNCTION > CCD > CCD- ADJ) 2) ADF white level adjustment (COPIER >...
Page 457: Routing Grid For Primary Charging Assembly
Chapter 14 3) Free a length of about 5 cm of the charging wire (0.06 mm in diameter) from the charging wire reel, and form a loop at its end with a diameter of Screws about 2 mm. MEMO: To form a loop, wind the charging wire around a hex key once, and turn the hex key 3 to 4 times;...
Page 458: Fixing System
Chapter 14 14.5.6 Removing Side Seal <Tolerance> +/-1 mm 0015-9972 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N [2] Pre-transfer charging wire 1) Remove the old side seal. 2) Mount the new side seal [1] to the cleaner housing where indicated (both ends).
Page 459: Electrical Components
Chapter 14 Adjust the position of the fixing inlet guide solenoid with the screw [1] so that the guide positions as shown in the figure below when the solenoid is turned on. Fixing roller Pressure roller Inlet guide Solenoid F-14-56 14.6.6 Adjusting the Position of the Fixing Inlet Guide 0015-5316 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N...
Page 460: When Replacing Hvt Pcb
Chapter 14 Å°The direction of the mounting pickup roller The pickup roller may be mounted by reversing the steps used to remove it; however, be sure to keep the following in the mind. - The roller used at the front and the rear of the machine is not compatible. - When mounting the pickup roller used at the front of the machine [1], make sure the round mark [2] and the punch mark [3] found on the side of the roller are toward the front of the machine.
Page 461: Adjusting The Pressure Of The Deck/Cassette Separation Roller
Chapter 14 sure the belt pulley [2] is at the front of the machine. aration roller. - If double feeding occurs, remove the mounting screw [2], lower the mounting base [3] and tighten the screw [2] in the A hole. - If pickup failure occurs, remove the mounting screw [2], raise the Check to make sure the protrusion in the roller plate and roller are engaged mounting base [3] and tighten the screw [2] in the B hole.
Page 462: Adjusting The Position Of The Left Deck Pickup Solenoid
Chapter 14 57.2 0.5mm F-14-70 F-14-73 14.8.9 Adjusting the Position of the Left Deck Pickup 14.8.12 Adjusting the Position of the Lifter Motor M20/M21 Solenoid of the Cassette 3/4 0015-5329 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N 0016-0030 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Before removing the left deck pickup solenoid from the support plate [1],...
Page 463 Chapter 14 F-14-77 7) Fully tighten the 2 screws of the lifter motor M20/M21. 8) Mount back the removed parts and turn the machine on. 9) Check to make sure the cassette can be fully slid out when the cassette re- lease button is pressed under the following conditions.
Page 465 Chapter 15 Correcting Faulty Images...
Page 467 Contents Contents 15.1 Making lnitial Checks ..............................15-1 15.1.1 Site Environment ..................................15-1 15.1.2 Checking the Originals for Symptoms............................. 15-1 15.1.3 Copyboard Cover, Copyboard Glass, and Standard White Plate..................... 15-1 15.1.4 Checking the Charging Assemblies ............................15-1 15.1.5 Checking the Developing Assembly............................15-1 15.1.6 Checking the Paper ..................................
Page 469: Making Lnitial Checks
Chapter 15 15.1 Making lnitial Checks 15.1.1 Site Environment 0015-5333 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The site must meet the following requirements: 1) The main source of power must provide the rated voltage. (The power plug must remain connected throughout the night.) 2) The site must not be subject to high temperature/humidity (near a water faucet, water boiler, humidifier) or low temperature.
Page 470: Outline Of Electrical Components
Chapter 15 15.2 Outline of Electrical Components 15.2.1 Clutch/Solenoid 15.2.1.1 Clutches and Solenoids 0015-5383 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N <Reader Unit> The reader unit does not have clutches and solenoids. <Printer Unit> T-15-1 Notation Name Description...
Page 471: Motor
Chapter 15 F-15-1 15.2.2 Motor 15.2.2.1 Motors 0015-5385 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N <Reader Unit> T-15-3 Notation Name Description Parts No. E code M501 scanner motor drives the No. 1/No. 2 mirror base FK2-3773 E202 T-15-4...
Page 472 Chapter 15 F-15-2 <Printer Unit> T-15-5 Notation Name Description Remarks drum motor drives components associated with the photosensitive drum main motor drives major components of the printer unit fixing motor drives the fixing assembly right deck lifter motor drives the Lifter of the right deck Left deck lifter motor drives the lifter of the left deck primary charging wire cleaning motor...
Page 473 Chapter 15 T-15-6 Notation Parts No. PART-CHK Error FK2-3689 MTR>2 E012-0000 FK2-3491 MTR>3 E010-0000 FK2-3690 MTR>4 E014-0000 FK2-0017 MTR>25 FK2-0017 MTR>26 FH5-1138 MTR>17 FH6-1038 MTR>18 FH6-1038 MTR>19 FK2-0813 MTR>20 (CW) MTR>21(CCW) FK2-0015 MTR>22 FK2-3475 MTR>5 FK2-3475 MTR>7 FK2-0827 MTR>14 FK2-4564 MTR>12 FK2-0828 MTR>24...
Page 474: Fans
Chapter 15 Notation Duplexing drive PCB Motor driver PCB Video PCB DC controller PCB J2306/J2302 J107 J2102/J2101 J104 J2307/J2302 J107 J2305/J2302 J107 J113 J113 J1406/ J116 J2103/J2101 J104 J2112/J2101 J104 J2102/J2101 J104 J2110/J2101 J104 F-15-3 15.2.3 Fan 15.2.3.1 Fans 0015-5387 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N <Reader Unit>...
Page 475 Chapter 15 T-15-8 Notation Name Description Parts No. Connector Interface PCB Reader controller PCB FM501 reader unit cooling fan cools the reader unit FK2-0636 J313/J308 J202 FM501 F-15-4 <Printer Unit> T-15-9 Notation Name Description feed fan discharges heat from the fixing unit primary charging cooling fan cools the primary charging assembly and the cleaner heat discharge fan...
Page 476: Sensor
Chapter 15 T-15-11 Notation DC power supply PCB Duplexing PCB DC controller PCB J109 J103 J111 J108 J106 PN4001/J4002 J102 J124 J2303/J2302 J107 J124 FM10 J6503 FM11 J137 FM11 FM10 F-15-5 15.2.4 Sensor 15.2.4.1 Sensors 0015-5388 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N <Reader Unit>...
Page 477 Chapter 15 T-15-12 Notation Name Description Parts No. Connector No. Interface PCB Reader controller PCB ADF open/closed 1 sensor detects the state (open/closed) of the FK2-0149 J310/308 J202 Scanner HP sensor detects scanner home position FK2-0149 J310/308 J202 ADF open/closed 2 sensor detects the timing of original size FK2-0149 J310/308...
Page 478 Chapter 15 Notation Name Description PS33 Left deck feed paper sensor detects the left deck feed paper PS34 Duplexing paper sensor detects the duplexing paper PS35 Internal delivery sensor detects the internal delivery PS36 External delivery sensor detects the external delivery PS37 Reversal sensor 1 detects the reversal 1...
Page 479 Chapter 15 Notation Parts No. DC controller PCB PS31 FK2-0149 P002-6 0:present J107 PS32 FK2-0149 P009-2 1:present J112 xx07 PS33 FK2-0149 P001-15 1:present J107 xx08 PS34 FK2-0149 P002-11 1:present J107 xx15 PS35 FK2-0149 P001-12 0:present J106 xx10 PS36 FK2-0149 P001-11 1:present J106 xx11...
Page 480 Chapter 15 PS23 PS25 PS47 PS48 PS26 PS49 PS13 UN16 PS21 PS50 UN18 PS17 PS15 UN17 UN14 PS27 UN19 PS14 PS22 UN15 PS18 PS16 PS24 PS28 PS11 PS32 PS19 PS12 PS20 PS10 F-15-7 15-12...
Page 481: Switch
Chapter 15 UN13 PS30 PS34 PS31 PS38 PS33 PS37 PS54 PS29 PS51 PS52 PS45 PS36 PS53 PS35 PS46 F-15-8 15.2.5 Switch 15.2.5.1 Switches 0015-5389 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N <Reader Unit> The reader unit does not have switches. <Printer Unit>...
Page 482: Lamps, Heaters, And Others
Chapter 15 F-15-9 15.2.6 Lamps, Heaters, and Others 15.2.6.1 Lamps, Heaters, and Others 0015-5390 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N <Reader Unit> T-15-16 Notation Name Description Parts No. H501 lens heater prevents condensation on the lens F26-4601 (100V;...
Page 483 Chapter 15 H501 H502 F-15-10 <Printer Unit> T-15-17 Notation Name Description Parts No. LED1 pre-exposure lamp (LED) removes residual charges from the surface of the FK2-3694 (pre-exposure unit) iR5075/ photosensitive drum iR5075 FH7-3412 (pre-exposure unit) iR5065/ iR5065N/iR5055/iR5065 fixing heater heats the fixing roller FK2-0807 drum heater prevents condensation on the photosensitive drum...
Page 484: Pcbs
Chapter 15 LED1 THM2 THM3 THM1 H1 / TH5 THU1 ELCB F-15-11 15.2.7 PCBs 15.2.7.1 PCBs 0015-5391 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N <Reader Unit> T-15-18 Ref. Name Description Parts No. interface PCB serves as the interface with the printer and ADF FM3-0471 Memory PCB FM3-0472...
Page 485 Chapter 15 Ref. Name Description Parts No. HVT1 PCB generates high voltage FM2-9897 iR5065/iR5065N/iR5055/iR5055N FM2-9859 iR5075/iR5075N potential PCB controls the surface potential of the photosensitive drum FM2-0839 drum heater control PCB controls the drum heater FM2-0841 (100V/120V) FM2-0842 (230V) option power supply PCB supplies power to the finisher FK2-2660Åi100VÅj FK2-2661Åi230VÅj...
Page 486: Connectors
Chapter 15 [10] [11] [20] [21] [12] [14] [13] [24] [23] [17] [18] [19] [15] [26] [16] [22] [25] F-15-13 15.2.8 Connectors 15.2.8.1 Connectors 0015-5393 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N <Reader Unit> 15-18...
Page 487 Chapter 15 J505 J202 J306 J305 J204 J308 J102 J503 J101 J502 J315 J301 J312 J313 J505 J310 J501 J203 J601 J5102 J203 J207 J5100 J602 J309 J205 J5101 J206 F-15-14 <Printer Unit> 15-19...
Page 488 Chapter 15 J1523 J1519 J122 J6502 J126 J113 J803 J1409 J1403 J807 J1401 J115 J1521 J5700 J421 J5701 J571 J8492 J572 J418 J804 J802 J573 J9006 J419 J810 J574 J9008 J2105 J8508 J2106 J809 J801 J805 J806 J9004 J9003 2204 J5503 J5501 J4500...
Page 489 Chapter 15 J1404 J1504 J103 J4070 J408 J2002 J154 J427 J157 J407 J1502 J203 J426 J323 J4260 J3230 J160 J1405 J153 J2053 J103 J165 J163 J1761 J151 J155 J156 J150 J162 J153 J107 J191 J158 J712 J222 J203 J193 J192 J1610 J161 J229...
Page 490 Chapter 15 J727 J728 J726 J128 J729 J304 J118 J3004 J106 J303 J119 J3005 J251 J256 J264 J3301 J257 J3008 J3005 J3003 J3009 J251 J1003 J3006 J1004 J3007 J3002 J1006 J261 J1005 J262 J251 J260 J254 J259 J611 J612 J268 J271 J258 J255...
Page 491 Chapter 15 J1533 J1018 J1355 J9011 J1060 J1354 J1024 J1062 J1111 J6802 J6801 J511 J1113 J6801 J1110 J1114 J1112 J2051 J503 J1022 J124 J1023 J1542 J9001 J1541 J123 J3000 J114 J754 J753 J2054 J9000 PN4001 J4016 J350 J4001 F-15-18 15-23...
Page 492 Chapter 15 J1021 J119 J102 J3002 J566 J2055 J4505 J4503 J4007 J3001 J4502 J4013 J4002 J4015 J9741 J742 J705 J4017 J701 J707 J704 J703 J101 J107 J3100 J414 J109 J104 J4111 J105 J411 J417 J413 J2052 J4171 J412 J2122 J2102 J2602 J2601 J2103...
Page 493: Variable Resistors (Vr), Light-Emitting Diodes (Led), And Check Pins By Pcb
Chapter 15 100V 3031 J725 120V 3032 J1041 J715 J1030 230V 3033 J1031 J1040 J130 J131 J726 J108 J111 J101 J125 J5770 J1401 J5500 J2109 J4009 J719 J325 J702 J718 J4006 J550 J4003 J577 J602 J1404 J713 J601 J137 J251 J124 J901 J108...
Page 494: Dc Power Supply Pcb
Chapter 15 J130 J131 J103 J121 J116 J304 J117 CP33 J303 J125 J115 J102 J107 J112 J104 J105 F-15-21 - J303 When replacing the PCB, be sure to move the J303 shorting connector from the existing to new PCB. The control panel indications will fail to appear unless the shorting connector has been connected properly. - CP33 Use it when checking the potential system.
Page 495 Chapter 15 J4504 J4506 J4507 J4508 T4505 T4506 VR4501 J4509 13 1 J4503 J4502 J4501 F-15-23 - VR4501 for factory use 15-27...
Page 497 Chapter 16 Self Diagnosis...
Page 499 Contents Contents 16.1 Error Code Table................................16-1 16.1.1 Error Code....................................16-1 16.2 Error Code Details ..............................16-2 16.2.1 Detail Error Code ..................................16-2 16.2.2 E602 in Detail ..................................16-16 16.3 Error Code (SEND)..............................16-18 16.3.1 Results of Self-Diagnosis............................... 16-18 16.3.2 Error Codes .................................... 16-19 16.4 Jam Code..................................16-24 16.4.1 Jam Code (machine proper) ..............................
Page 501: Error Code Table
Chapter 16 16.1 Error Code Table 16.1.1 Error Code 0015-5623 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N T-16-1 Code Description E000 the heater fails to heat E001 there is an abnormal rise in temperature E002 there is an error in the rise in temperature E003 there is an error in the rise in temperature...
Page 502: Error Code Details
Chapter 16 Code Description E612 error in postponement E674 There is a fault in the communication between the fax controller PCB (2-line) and the main controller PCB. E710 there is a printer IPC error E711 there is a printer IPC error E713 there is a sorter IPC error E717...
Page 503 Chapter 16 Code Description Remedy 0000 The reading of the main thermistor is not 100 deg C 12 sec after it has - Check the connector of the main/shutter thermistor for any fault in exceeded 70 deg C. connection and wiring. - Check the main/shutter thermistor for mounting condition.
Page 504 Chapter 16 Code Description Remedy E013 The waste toner pipe is clogged. 0000 The waste toner pipe is identified as being clogged for 4 sec or more. - Check the connector for any fault in connection. - Replace the waste toner feedscrew lock detecting switch. - Replace the waste toner feed unit.
Page 505 Chapter 16 Code Description Remedy 0001 - Although the polygon motor has been turned on, VLOCK is not detected - Replace the laser scanner unit. at all within 76.5 sec. - Replace the DC controller PCB. - At time of a shift from full-speed to half-speed control, VLOCK is not detected at all for 7.5 sec.
Page 506 Chapter 16 Code Description Remedy 0300 Cubic timeout - Turn off/on the power switch. Replace the PCB for frequent error occurrence. 0400 Shift device A timeout 0401 Shift device B timeout E503 There is an error in the finisher internal communication (finisher). 0002 There is an error in the communication between the finisher and the saddle - Check the connection between the saddle stitcher controller PCB and the unit.
Page 507 Chapter 16 Code Description Remedy 8001 The home position sensor does not go off even when the front alignment 1. Check the aligning plate home position sensor. Is it normal? motor has rotated for a specific period of time. 2. Check the wiring between the finisher controller PCB and the aligning plate front motor.
Page 508 Chapter 16 Code Description Remedy 8001 The home position sensor does not go off even when the swing motor has 1. Check the aligning plate rear home position sensor. Is it normal? rotated for a specific period of time. 2. Check the wiring between the finisher controller PCB and the aligning plate rear motor.
Page 509 Chapter 16 Code Description Remedy 8001 The punch home position sensor is not detected even when the punch motor - Check the punch home position sensor, horizontal registration motor, and has been driven for 200 msec. punch driver PCB; thereafter, turn off and then back on the main power. 8002 The puncher does not detect the punch home position sensor while the motor is at rest at time of punch motor initialization.
Page 510 Chapter 16 Code Description Remedy 0001 The number of detection pulses of the paper folding motor clock sensor is - Check the paper folding motor (M2S) and the paper folding motor clock lower than a specific value. sensor (PI4S). paper folding motor (M2S), paper folding motor clock sensor (PI4S) 0002 The state of the paper folding home position sensor does not change even when the paper folding motor has been driven for 3 sec.
Page 511 Chapter 16 Code Description Remedy 8001 The paper pushing plate home position sensor does not go on even when - Check the paper pushing plate motor (M8S) and the paper pushing plate the paper pushing plate motor has been driven for 0.3 sec or more. home position sensor (PI14S).
Page 512 Chapter 16 Code Description Remedy 0001 [Cause] HD detection error: the HD cannot be detected; the machine fails - See details for E602. to turn ready; an error state is returned. [Description] at time of Bootrom processing, BARSAC is started up and mounted (usrIde).
Page 513 Chapter 16 Code Description Remedy 0001 There is no encryption board. - Check the hardware composition. 0002 The memory configuration is inadequate for the use of encryption. 0101 The attempt to initialize the memory used for storage of the key has failed. - Turn off and then on the main power. 0102 The attempt to initialize the encryption processing area has failed.
Page 514 Chapter 16 Code Description Remedy 0001 After power-on, the occurrence of an error has been written 4 times in 1.5 - Check the connection of the cable. sec to the error register of the communications IC on the main controller PCB.
Page 515 Chapter 16 Code Description Remedy 0000 The attempt at communication with the printer fails at start-up. - Check the connection of the cable between the DC controller and the main controller. - Check the power supply of the printer. (Check to see if initialization takes 0001 There is a DDI-P communication error.
Page 516: E602 In Detail
Chapter 16 Code Description Remedy 0001 While the shutter is in operation, the sensor signal is not detected and, in - Check the connection of the connector of the shutter motor and the shutter addition, it is still not detected after 3 retries. HP sensor.
Page 517 Chapter 16 T-16-4 At start-up During operation CHK- 11,2 13,2 Partition Description 00,01,02,04 10,12,14,22,23,24 TYPE Remedy Remedy FSTDEV compressed image data (e.g., Box) file management table, profile IMG_MNG FSTCDEV job archiving (chasing) APL_GEN general data general data (temporary file) TMP_GEN for fax (temporary file) TMP_FAX for PDL spool (temporary file)
Page 518: Error Code (Send)
Chapter 16 Description Remedy 1. Start up in safe mode; then, execute full formatting using the SST, and re-install the system software. Thereafter, turn off and then back on the power. 2. Replace the HDD, and re-install the system software. There is a system error or a packet data error.
Page 519: Error Codes
Chapter 16 Cause Remedy An attempt to connect to the IP address/port in question fails. 1. In user mode, check the TCP/IP settings (gateway address of the IP address settings). 2. In user mode, check the LDAP server settings. 3. Check to see that the LDAP server is operating normally. 4.
Page 520 Chapter 16 Cause Remedy The cassette is not fitted properly. Fit the cassette correctly. # 011 The original to be transmitted is not placed properly. Start over from the beginning. # 012 The target is out of recording paper, and transmission has failed. Ask the target to supply recording paper.
Page 521 Chapter 16 Cause Remedy The image data size is in excess of the upper limit imposed on transmission Try changing the upper limit imposed on transmission data size as part of the data size set in user mode, thus causing suspension of transmission. communication control settings of system control settings (user mode).
Page 522 Chapter 16 Cause Remedy An attempt has been made to transmit data to an address not authorized for Check the address setting. a write operation. In the course of transmitting data (file server), it was found that there is a file Change the setting of the file server so that overwriting may be permitted.
Page 523 Chapter 16 Cause Remedy # 821 The data that has been received is of a type that cannot be handled (i.e., TIFF Ask the target to check the settings and transmit once again. interpretation error has occurred). # 822 The data that has been received is of a type that cannot be handled (i.e., the Ask the source to check the settings and transmit once again.
Page 524: Jam Code
Chapter 16 Cause Remedy # 841 In relation to an attempt for transmission for e-mail/i-fax, there is no coding 1. Set 'SSL' to 'OFF' as part of the network settings under system control settings (user algorithm that may be used in common with the mail server. mode).
Page 525: Jam Code (Finisher-Related)
Chapter 16 Code Sensor Notation xx0C left deck retry sensor PS20 xx0D cassette 3 retry sensor PS21 xx0E cassette 4 delivery sensor PS22 xx0F fixing claw jam sensor xx10 inside delivery sensor PS35 xx11 outside delivery sensor PS36 xx12 delivery jam sensor PS46 xx13 reversal sensor 2...
Page 526: Jam Code (Adf-Related)
Chapter 16 Code 17CB 3-fold tray empty sensor stationary jam 17D1 inserter paper absent jam 17D7 inserter power on jam 17D8 inserter door open jam 16.4.3 Jam Code (ADF-related) 0015-5644 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N T-16-11 Code Sensor...
Page 527: Alarm Code
Chapter 16 Code Sensor Notation Description 0093 DF cover open/closed sensor The cover has been opened while in operation (paper wait). 16.5 Alarm Code 16.5.1 Alarm Code 0015-5645 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N T-16-12 Location Description...
Page 529 Chapter 17 Service Mode...
Page 531 Contents Contents 17.1 Outline..................................17-1 17.1.1 Service mode screen configuration ............................17-1 17.1.2 Entering or selecting service modes ............................17-1 17.1.3 Exiting service modes ................................17-2 17.1.4 Backing Up Service Mode ............................... 17-2 17.1.5 Initial screen..................................... 17-2 17.1.6 Main/intermediate item screen..............................17-3 17.1.7 Sub-item screen..................................
Page 533: Outline
Chapter 17 17.1 Outline 17.1.1 Service mode screen configuration 0015-5495 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N As shown below, the service modes use three screen levels: initial screen -> main/intermediate item screen -> sub-item screen. One set of modes are used for normal maintenance (Level 1 modes), and another set are used for troubleshooting (Level 2 modes).
Page 534: Exiting Service Modes
Chapter 17 1) Press the asterisk key ( ) on the operation panel. 2) Press 2 and 8 simultaneously on the numeric keypad. 3) Press the asterisk key ( )on the operation panel. The initial screen (see below) now appears. Copier service modes COPIER FEEDER...
Page 535: Main/Intermediate Item Screen
Chapter 17 COPIER Initial items FEEDER Touch an item to select it. SORTER BOARD F-17-5 17.1.6 Main/intermediate item screen 0015-5503 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Display Adjust Function Option Test Counter Main items Touch an item to VERSION select it.
Page 536: Display (Status Display Mode)
Chapter 17 Display Adjust Function Option Test Counter <ADJ-XY> < 1/3 > < READY > ADJ-X ← (yyyyy) {aaaaa to bbbbb} xxxxx Range of values that Pressing an item displays Value before change can be entered it in reverse. Entered value ADJ-X PREV NEXT...
Page 537 Chapter 17 COPIER > DISPLAY > VERSION Sub-item Description Level WEBDAV indicates the version of the WEBDAV. TIMESTMP indicates the version of the Timestamp. LANG-CS indicates the version of the Czech language file. LANG-DA indicates the version of the Danish language file. LANG-EL indicates the version of the Greek language file.
Page 538 Chapter 17 COPIER > DISPLAY > VERSION Sub-item Description Level MEDIA-ES Version of the Spanish paper brand information Only supports iR5075/5065/5055 Series V2. (BODY No. CHL XXXX, CHM XXXX, CHN XXXX, CHP XXXX, CHQ XXXX, CHU XXXX, CHV XXXX, CHW XXXX, CHZ XXXX, CJA XXXX, CJD XXXX, CJJ XXXX, CJK XXXX, CJP XXXX, CJQ XXXX, CJR XXXX, CJU XXXX, CJZ XXXX, CKA XXXX, CKC XXXX, CKD XXXX, CKE XXXX) MEDIA-ET Version of the Esthonian paper brand information...
Page 539 Chapter 17 COPIER > DISPLAY > VERSION Sub-item Description Level MEDIA-CA Version of the Catalan paper brand information Only supports iR5075/5065/5055 Series V2. (BODY No. CHL XXXX, CHM XXXX, CHN XXXX, CHP XXXX, CHQ XXXX, CHU XXXX, CHV XXXX, CHW XXXX, CHZ XXXX, CJA XXXX, CJD XXXX, CJJ XXXX, CJK XXXX, CJP XXXX, CJQ XXXX, CJR XXXX, CJU XXXX, CJZ XXXX, CKA XXXX, CKC XXXX, CKD XXXX, CKE XXXX) <ACC-STS>...
Page 540 Chapter 17 COPIER > DISPLAY > ANALOG Sub-item Description Level FIX-UE fixing roller edge temperature (sub thermistor, THM2) indicates the temperature of the edge of the fixing roller. between 0 and 255 deg C, in increments of 1 deg C FIX-SHTR fixing roller end temperature (shutter thermistor, THM3) indicates the temperature of the edge of the fixing roller.
Page 541 Chapter 17 5: side paper deck 6: manual feed tray 7: duplexing assembly <CNTR> indicates the reading of the soft counter used for the source of paper. <SIZE> indicates the size of paper. <ERR> F-17-10 <No.> indicates how recent the error in question is. 1 to 50 (the higher the number, the older the error) <DATE>...
Page 542 Chapter 17 COPIER > DISPLAY > DPOT Sub-item Description Level dark-area potential measurement value; in V VL2M-P light-area potential measurement value for developing bias for printer image; in V VL1M-P light-area potential measurement value for printer image; in V VL1T-P light-area potential target value for printer image;...
Page 543: Feeder
Chapter 17 F-17-12 T-17-10 Item Description order of data acquisition (the higher the number, the older the data) DATE date of data acquisition TIME time of data acquisition D + deg C machine inside temperature E + % machine inside humidity F + deg C fixing roller surface (middle) temperature Memo:...
Page 544: I/O (I/O Display Mode)
Chapter 17 17.3 I/O (I/O Display Mode) 17.3.1 Outline 0015-5825 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following provides a guide to the screen appearing in response to the following: COPIER>I/O. F-17-13 F-17-14 [A] bit 0 [B] bit 15 [C] address 17.3.2 R-CON...
Page 545: Feeder
CLK 24V power monitor 0: normal not used scanner motor CLK 13V power supply monitor 0: normal Canon Electronics switchover 0: Canon Electronics DDIS IF (SCPRDY) 0: permit operation P003 DDIS serial communication (TxD) ADF serial communication (TxD)
Page 546: Sorter
Chapter 17 T-17-13 Address Description Remarks P001 read sensor 0: paper present registration sensor 1: paper present delivery reversal sensor 0: paper present ADF cover open/closed sensor 0: ADF open not used P002 delivery motor current setting 1 deliver motor current setting 2 release motor current setting 1 release motor current setting 2 stamp solenoid drive...
Page 547 Chapter 17 Address Description Remarks TxD for external source TxD for write RxD for external P003 RxD for write punch connection detection 0: connected OUT for punch communication 0: ON not used escape feed motor CLK (IRQ0*) not used saddle connection detection 0: connected upper tray FG (IRQ3*) P004...
Page 548 Chapter 17 Address Description Remarks gear change motor phase A signal gear change motor phase B signal gear change motor current switch I0 0: ON gear change motor current switch I1 0: ON P013 escape flapper solenoid ON signal 1: ON EEPROM output signal EEPROM enable signal EEPROMCLK...
Page 549 Chapter 17 Address Description Remarks DIPSW_8 0: ON DIPSW_7 0: ON DIPSW_6 0: ON DIPSW_5 0: ON P022 DIPSW_4 0: ON DIPSW_3 0: ON DIPSW_2 0: ON DIPSW_1 0: ON PUSHSW1 0: ON PUSHSW2 0: ON PUSHSW 0: ON upper tray paper sensor 0: paper present P023 lower tray paper sensor...
Page 550 Chapter 17 Address Description Remarks saddle position HP sensor 0: HP saddle guide HP sensor 1: HP inlet cover sensor 1: close saddle stapler unit sensor 0: detected P031 saddle butting HP sensor (IRQ4*) 1: HP saddle butting TOP sensor (IRQ5*) 1: butting position trimmer IN (IRQ6*) 0: ON...
Page 551: Mn-Con
Chapter 17 Address Description Remarks PCH-IN P040 not used EEPROM-IN EEPROM-OUT EEPROM-CLK EEPROM-CS P041 horizontal registration HP sensor 1: ON horizontal registration motor STB 0: ON punch motor CCW 0: ON punch motor CW 0: ON not used DIPSW4 0: ON P042 horizontal registration motor CUR 0: ON...
Page 552 Chapter 17 Address Description Remarks P002 cassette 3 retry sensor signal 1: paper present cassette 4 retry sensor signal 1: paper present left deck retry sensor signal 1: paper present reversal sensor 1 signal 1: paper present right deck limit sensor 1: paper present duplexing pre-registration signal 1: paper present...
Page 553 Chapter 17 Address Description Remarks P006 fixing motor lock detection signal 1: locked not used hopper MERR 1: error bottle MERR 1: error not used bottle motor connection detection signal 0: connected shift tray full sensor signal 0: full shift tray paper sensor signal 0: paper present shift tray HP sensor L signal 1:HP...
Page 554 Chapter 17 Address Description Remarks P011 drum motor ON signal 0:ON main motor ON signal 0:ON cassette heater ON signal 0:ON not used sensor 5V power supply bottle stirring motor ON signal 0:ON 0: forward/1: hopper stirring motor 2 ON signal reverse 1: forward/0: circulation duct fan (half-speed) ON signal...
Page 555: Adjust (Adjustment Mode)
Chapter 17 Address Description Remarks P019 not used reversal motor clock signal not used duplexing left feed motor clock signal not used delivery motor clock signal P020 registration clutch ON signal not used pre-registration motor clock signal not used duplexing right feed motor clock signal P021 not used DDI-TxD...
Page 556 Chapter 17 T-17-16 COPIER > ADJUST > AE Sub-item Description Level AE-TBL adjustment range: 1 to 9 (default: 5) - to obtain darker characters, increase the setting. - to obtain lighter characters, decrease the setting. If you have initialized the RAM on the reader controller PCB, enter the value indicated on the service label. <ADJ-XY>...
Page 557 Chapter 17 T-17-20 COPIER > ADJUST > DEVELOP Sub-item Description Level Use it to adjust the developing bias (for non-potential control). BIAS adjustment range: 0 to 600 (default: 180) Use it to enter an offset value for the high-voltage unit. HVT-DE adjustment range: -100 to 100 (default: 0) Use it to enter the offset value for the high-voltage D/A output for the DC controller PCB.
Page 558 Chapter 17 T-17-25 COPIER > ADJUST > HV-TR Sub-item Description Level TR-N1 Use it to adjust the output level of the 1st side of plain paper for an N/N environment. adjustment range: 100 to 400 (default: 380) TR-N2 Use it to adjust the output level of the 2nd side for an N/N environment. adjustment range: 100 to 400 (default: 310) PRE-TR Use it to adjust the current level of the pre-transfer charging assembly.
Page 559: Feeder
Chapter 17 COPIER > ADJUST > CST-ADJ Sub-item Description Level MF-A4R Use it to enter the paper width basic value for the manual feed tray (A4R). adjustment range: 0 to 255 MF-A6R Use it to enter the paper width basic value for the manual feed tray (A6R). adjustment range: 0 to 255 MF-A4 Use it to enter the paper width basic value for the manual feed tray (A4).
Page 560 Chapter 17 T-17-32 COPIER > FUNCTION > INSTALL Sub-item Description Level TONER-S Use it to stir the toner inside the developing assembly at time of installation. Procedure 1. Select the item to highlight. 2. See that the message "Check the developer" is indicated. At this time, check to see that the developing assembly is correctly mounted.
Page 561 Chapter 17 COPIER > FUNCTION > CCD Sub-item Description Level DF-WLVL1/2 Use it to execute ADF white level adjustment (platen board scan/stream reading scan) Procedure 1) Place a sheet of paper (of the type most frequently used by the user) on the platen board glass, and execute the following: COPIER>FUNCTION>CCD>DF-WLVL1.
Page 562 Chapter 17 T-17-36 COPIER > FUNCTION > CST Sub-item Description Level C3-STMTR Use it to register the paper width basic value of the cassette 3/4. C3-A4R STMTR width: 139.5 mm; A4R width: 210 mm C4-STMTR To make fine adjustments after registering a value, use the following: ADJUST>CST-ADJ>C3-STMTR, C3-A4R, C4-STMTR, C4-A4R C4-A4R.
Page 563 Chapter 17 COPIER > FUNCTION > PANEL Sub-item Description Level KEY-CHK Use it to check the key inputs. Procedure 1) Select [KEY-CHK] so that the numbers and names of input keys appear. 2) Check a key to check. If normal, its corresponding character will appear on the touch panel. (See the table.) 3) Select [KEY-CHK] to end the ongoing check.
Page 564 Chapter 17 - Clutch Code Name manual feed d pickup clutch (CL3) left deck pull-off clutch (CL4) side deck pickup clutch (CL102) developing clutch (CL1) registration roller clutch (CL2) T-17-43 - Motor Code Name laser scanner motor (M22) drum motor (M1) main motor (M2) fixing motor (M3) right deck pickup motor (M11)
Page 565 Chapter 17 T-17-45 COPIER > FUNCTION > CLEAR Sub-item Description Level Use it to reset an error code. (codes: E000, E001, E002, E003, E004, E005) Procedure 1) Select the item, and press the OK key. 2) Turn off and then on the main power. DC-CON Use it to initialize the RAM on the DC controller PCB.
Page 566 Chapter 17 COPIER > FUNCTION > CLEAR Sub-item Description Level ALARM Use it to reset the alarm log. The alarm log will be reset when the main power switch is turned off and the back on. Procedure 1) Select the item, and press the OK key. 2) Turn off and then back on the main power.
Page 567 Chapter 17 COPIER > FUNCTION > MISC-P Sub-item Description Level ENV-PRT Use it to print out a log of changes in the machine inside temperature/humidity and in fixing temperature. The log will show changes in the machine inside temperature/humidity and in fixing temperature (center) collected from the monitor outputs of the non-contact thermistor and the environment sensor.
Page 568: Feeder
Chapter 17 COPIER > FUNCTION > SYSTEM Sub-item Description Level DEBUG-1 Specify the type of logs to be saved and the timing to save them in HDD. Setting value: 0 to 3 (Default: 0) MEMO: -This mode is not used in regular service. (This mode is used to analyze causes of troubles.) -Follow an instruction of Quality Support Div.
Page 569: Option (Machine Settings Mode)
Chapter 17 COPIER > FEEDER > FUNCTION Sub-item Description Level CL-ON Use it to start the operation of the clutch. Procedure 1) Press CL-on and then the OK key to start the operation of the clutch. 2) Press the OK key once again to stop the operation. (The operation will stop automatically in about 2 sec; however, the indication will not change to 'STOP' unless you press the OK key.) FAN-CHK Use it to check the ADF cooling fan on its own.
Page 570 Chapter 17 COPIER > OPTION > BODY Sub-item Description Level MODEL-SZ Use it to switchover the default magnification ratios and ADF original size detection. 0: AB (6R5E) 1: inch (5R4E) 2: A (3R3E) 3: AB/inch (6R5E) FIX-TEMP Use it to select down sequence mode. 0: normal 1: standard + 10 deg C (default) 2: standard - 5 deg C...
Page 571 Chapter 17 COPIER > OPTION > BODY Sub-item Description Level BASE-SW Use it to switch from MEAP-full model to base model. setting 0: off (base model) 1: on (full model) SC-L-CNT Use it to change the threshold level of the paper size (large/small) for the scan counter. setting 0: count B4 as small size (default) 1: count B4 as large size...
Page 572 Chapter 17 COPIER > OPTION > BODY Sub-item Description Level SCANTYPE Switch the type of reader. This is a service mode used to change the default reader to the optional reader. Use this mode to change the CIS reader to CCD reader. Setting range: 0: default reader 1: Optional reader...
Page 573 Chapter 17 COPIER > OPTION > BODY Sub-item Description Level TCPDLACK Enabled/disabled switch for Delayed Ack function Turning the switch to 0 disables the delayed Ack function of TCP. Setting range 0 to 1 [Value at factory shipping/default: 1] In the case that Delayed Ack causes deteriorated performance of network data transferring in the 10M environment and so on, disable Delayed Ack.
Page 574 Chapter 17 COPIER > OPTION > BODY Sub-item Description Level HI-HUME Use it to change the developing bias frequency. If a separation fault occurs in a high humidity environment, set it to '1'. setting 0: 2700 Hz (default); 1: 200 Hz IFAX-LIM Use it to limit the number of output lines if an excess volume of data is received through i-fax.
Page 575 Chapter 17 COPIER > OPTION > BODY Sub-item Description Level NW-SPEED Use it to select the appropriate data transmission speed when a connection is made to a service network. setting 0: auto (default) 1: 100Base-Tx 2: 10Base-T STS-PORT Use it to enable/disable the port for TOT asynchronous status communications. Use it to enable/disable the port for asynchronous status communications when FTUIF-over-TCP/IP is in use.
Page 576 Chapter 17 COPIER > OPTION > BODY Sub-item Description Level U-PASWD Use it to set user passwords permitting connection to the SSH server. setting 8 characters max. (alphanumeric) DA-PORT Use it to enable/disable the port for TOT asynchronous status communication. setting 0: close (default) 1: open (w/ DA installed)
Page 577 Chapter 17 COPIER > OPTION > BODY Sub-item Description Level WUEV-RTR Set the range of a sleep notification. Set the number of routers used to make a sleep notification when "0" is set to WUEV-SW. Setting range: 1 to 255 Factory setting value: 3 SJB-UNW Switch the number of secure print jobs to be accumulated (scheduled number of jobs).
Page 578 Chapter 17 COPIER > OPTION > BODY Sub-item Description Level DHCP-12 Set whether or not to validate the DHCP-Option 12 request. When the DHCP-12 switch is set to ON, an inquiry about a host name (Option 12) is made by using the DHCP-Option 55. *DHCP (Dynamic Host Configuration Protocol) Setting range: 0: OFF, 1: ON...
Page 579 Chapter 17 <USER> T-17-52 COPIER > OPTION >USER Sub-item Description Level COPY-LIM Use it to put an upper limit to the number of copies. setting: 1 to 9999 (default: 9999) SLEEP Use it to enable/disable the sleep function. setting 0: off 1;...
Page 580 Chapter 17 COPIER > OPTION >USER Sub-item Description Level FROM-OF Set whether or not to delete a "from" address for email transmission. Setting value: 0: Do not delete a "from" address. (default) 1: Delete a "from" address. FILE-OF Set whether or not to prohibit email transmission to the file address. Prohibit transmission to the file address by prohibiting input of the file address from the address book.
Page 581 Chapter 17 COPIER > OPTION >USER Sub-item Description Level PH-D-SEL Select the number of lines for printing in photo mode. 0: 141 lines (default) 1: 134 lines OP-SZ-DT Use it to enable/disable original size detection for book mode. setting 0: off (require input of size on control panel; default) 1: on (use auto original size detection) NW-SCAN Use it to permit/not permit the network scan function.
Page 582 Chapter 17 COPIER > OPTION >USER Sub-item Description Level SLP-SLCT Use it enable/disable use of an existing network-based application. setting 0: do not use (default) 1: use When set to '1', no shift takes place to sleep mode 3. PS-MODE Use it to set PS compatibility mode.
Page 583: Soft Counter Specifications
Settings]>[SNMP Settings]. There is an internal community name (administrative privilege) in addition to the community name that is set in the above item, and it is used at the time of access using the Canon utility software such as NetSpot.
Page 584 Chapter 17 COPIER > COUNTER Description Level total (full color + mono color; large) total (full color + mono color; small) total (full color + mono color 2) total (full color + mono color 1) total A1 total A2 total A (large) total A (small) total A (full color 1) total A (full color 2)
Page 585 Chapter 17 COPIER > COUNTER Description Level remote copy (total 2) remote copy (large) remote copy (small) copy (full color 1) copy (full color 2) copy (mono color 1) copy (mono color 2) copy (black-and-white 1) copy (black-and-white 2) copy (full color; large) copy (full color;...
Page 586 Chapter 17 COPIER > COUNTER Description Level local copy (mono color; large; duplex) local copy (mono color; small; duplex) local copy (black-and-white; large; duplex) local copy (black-and-white; small; duplex) remote copy (full color 1) remote copy (full color 2) remote copy (mono color 1) remote copy (mono color 2) remote copy (black-and-white 1) remote copy (black-and-white 2)
Page 587 Chapter 17 COPIER > COUNTER Description Level PDL print (full color; small) PDL print (black-and-white; large) PDL print (black-and-white;small) PDL print (full color; large; duplex) PDL print (full color; small; duplex) PDL print (black-and-white; large; duplex) PDL print (black-and-white; small; duplex) copy + print (full color;...
Page 588 Chapter 17 COPIER > COUNTER Description Level box print (black-and-white; large; duplex) box print (black-and-white; small; duplex) reception print (total 1) reception print (total 2) reception print (large) reception print (small) reception print (full color 1) reception print (full color 2) reception print (grayscale 1) reception print (grayscale 2) reception print (black-and-white 1)
Page 589 Chapter 17 COPIER > COUNTER Description Level remote copy scan (color) remote copy scan (black-and-white) transmission scan total 1 (color) transmission scan total 1 (black-and-white) transmission scan total 2 (color) transmission scan total 2 (black-and-white) transmission scan total 3 (color) transmission scan total 3 (black-and-white) transmission scan total 4 (color) transmission scan total 4 (black-and-white)
Page 590 Chapter 17 COPIER > OPTION > CST Sub-item Description Level CST-U1/U2/U3/ Use it to select paper names used in paper size groups. By setting any of the following special paper sizes for U1, U2, U3, and U4, these paper sizes may be recognized as special size papers for the universal cassette in question.
Page 591 Chapter 17 COPIER > OPTION > ACC Sub-item Description Level MIN-PRC Coin manager minimum value setting This determines the minimum value handled by the coin manager which is connected. For instance, the service technician inputs "10" if the minimum value supported by the Japanese yen coin manager is 10 yen. This item takes effect only when 4 is set for ACC>COIN.
Page 592 Chapter 17 T-17-57 COPIER > OPTION > TEMPO Sub-item Description Level F-POT-SW Use it to enable/disable settings in the event of a transfer fault caused by a fault in the potential sensor. - Use it as a tentative remedy until the potential sensor is replaced. settling 0: off (default);...
Page 593 Chapter 17 COPIER > OPTION > LCNS-TR Sub-item Description Level ST-WEB Use it to display the installation sate/execute transfer invalidation for a WEB browser as part of transfer invalidation. TR-WEB Use it to obtain a transfer license key for a WEB browser as part of transfer invalidation. ST-WTMRK Display the installation status of the tint block printing function in transfer invalidation.
Page 594: Feeder
Chapter 17 COPIER > OPTION > LCNS-TR Sub-item Description Level TR-PSLIP Obtain a transfer license key for PS and LIPS in transfer invalidation. ST-PSPCU Display the installation status of PS, PCL, and UFR in transfer invalidation. TR-PSPCU Obtain a transfer license key for PS, PCL, and UFR in transfer invalidation. ST-LXUFR Display the installation status of LIPS LX (UFR II for overseas) in transfer invalidation.
Page 595: Test (Test Print Mode)
Chapter 17 COPIER > BOARD > OPTION Sub-item Description Level MENU-1 to 4 Use it to enable/disable display of levels 1 thorough 4 for the printer settings menu. setting 0: disable (do not display; default) 1: enable (display) 17.7 TEST (Test Print Mode) 17.7.1 COPIER 17.7.1.1 COPIER List 0015-5967...
Page 596: Counter (Counter Mode)
Chapter 17 4) Inform the system administrator that you are going to check the network connection, and find out the remote host address (i.e., the IP address of a PC terminal on the user's network). 5) Make the following selections in service mode: COPIER>TEST>NETWORK>PING; then, type in the IP address you obtained in step 4) When ready, press the OK key and then the Start key.
Page 597 Chapter 17 COPIER > COUNTER > TOTAL Sub-item Description Level BOX-PRT box print counter Increase the count when paper is discharged outside the machine or duplex stacking occurs to suit the charge counter in box print mode. in the case of a blank sheet, the count remains unchanged; for both large and small sizes, the count is increased by 1; the reading may be reset after 99999999, resets to 00000000 RPT-PRT...
Page 598 Chapter 17 T-17-68 COPIER > COUNTER > MISC Sub-item Description Level FIX-WEB fixing web counter (Be sure to reset the counter when the fixing web has been replaced.) WST-TNR collecting toner counter (Be sure to reset the counter when collecting toner has been disposed of.) ALLPW-ON Non-all-night startup counter (Clear at replacing the power supply) Only supports iR5075/5065/5055 Series V2.
Page 599 Chapter 17 COPIER > COUNTER > DRBL-1 Sub-item Description Level FX-WEB Indicates the number of times the fixing web has been taken up. If you have replaced the web, be sure to reset the reading in service mode: COPIER>COUNTER>MISC>FIX-WEB, COPIER>COUNTER>DRBL-1>FX-WEB. DLV-UCLW delivery upper separation claw counter DLV-LCLW...
Page 601 Chapter 18 Upgrading...
Page 603 Contents Contents 18.1 Outline..................................18-1 18.1.1 Outline of Upgrading the Machine ............................18-1 18.1.2 Outline of the Service Support Tool ............................18-1 18.2 Making Preparations ..............................18-4 18.2.1 Registering the System Software ............................. 18-4 18.2.2 Making Connections ................................18-6 18.3 Formatting the HDD ..............................18-8 18.3.1 Formatting All Partitions .................................
Page 605: Outline
Chapter 18 18.1 Outline 18.1.1 Outline of Upgrading the Machine 0015-5401 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The machine and its accessories may be upgraded by replacing DIMM-ROM or using the Service Support Tool (hereafter, SST) installed on a personal computer (PC).
Page 606 Chapter 18 The download control program comes in 2 types: -Normal Mode (download mode B) turn on the main power while holding down 1+7; then, make the following selections in service mode: COPIER>FUNCTION>SYSTEM>DOWNLOAD -Safe Mode(download mode A) turn on the main power while holding down 2+8 Main power on keypad, 2+8 on keypad, 1+7...
Page 607 Chapter 18 Function Download mode Normal mode Safe mode (download mode B) (download mode A) Downloading the system software -System -System -Language -Language -RUI -RUI -Boot -Boot -G3FAX -Dcon -Dcon -Rcon -Rcon -SDICT -SDICT -MEAPCONT -MEAPCONT -KEY -KEY -TTS -TTS Uploading/downloading backup -SramImg data...
Page 608: Making Preparations
Chapter 18 Boot System Software Flash F-18-4 18.2 Making Preparations 18.2.1 Registering the System Software 0015-5404 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N You must first register the system software found on the System CD to the SST. [Preparatory Work] Items to Prepare -PC to which the SST (version 3.33 or later) has been installed...
Page 609 Chapter 18 F-18-6 6) The list of system software found on the System CD appears. Remove the check from the folders and software you will not need; then, click [REGISTER]. F-18-7 7) When the result of registration is indicated, click [OK]. 18-5...
Page 610: Making Connections
Chapter 18 F-18-8 18.2.2 Making Connections 0015-5405 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N You are now ready to connect the PC to the machine. [Preparatory Work] Items to Prepare - PC to which the SST (version 3.33 or later) and the system software for the iR5075/5065/5055 series has been registered - Twisted pair cross cable 10Base-T: Category 3 or 5 100Base-TX: Category 5...
Page 611 Chapter 18 3) Check to see that the Execute/Memory lamp on the control panel is off, and turn off the main power switch. 3-1) Hold down the power switch on the control panel for 3 sec or more. 3-2) Follow the instructions indicated on the control panel so that the main power switch may be turned off. 3-3) Turn off the main power switch.
Page 612: Formatting The Hdd
Chapter 18 F-18-12 18.3 Formatting the HDD 18.3.1 Formatting All Partitions 0015-5406 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N When you format all partitions of the HDD, all individual partitions will be initialized and made ready for use by the main controller. The information needed for partition settings is stored under HDFormat of the iRXXXX.
Page 613: Formatting Selected Partitions
Chapter 18 18.3.2 Formatting Selected Partitions 0015-5407 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N You can also format (initialize) only those partitions that you select. FSTDEV TMP_GEN TMP_PSS TMP_FAX APL_SEND APL_MEAP APL_GEN IMG_MNG PDLDEV FSTCDEV BOOTDEV F-18-14 [1] Formatting possible in normal mode...
Page 614 Chapter 18 F-18-16 3) Click [Start]. 4) When the Confirmation screen has appeared, click [Execute Formatting]. F-18-17 5) When the session has ended, click [OK]. 18-10...
Page 615: Downloading System Software
Chapter 18 F-18-18 6) Start a download session. Or, turn off and then on the machine to end the work. If you have formatted all partitions or formatted BOOTDEV, be sure to download System newly. (Otherwise, 'E602' will occur when you turn on the main power.) 18.4 Downloading System Software 18.4.1 Downloading System 18.4.1.1 Outline...
Page 616 Chapter 18 F-18-20 3) When the session has ended, click [OK]. F-18-21 4) If you want to start another downloading session, see the appropriate instructions. 5) When you are done with downloading, turn off and then on the main power. 6) See the upgrade status indicated on the control panel.
Page 617: Downloading Rui, And Language
Chapter 18 F-18-22 <<<<< download shell >>>>> [ SYSTEM JPja-m ] - - - - Upgrading complete [ SYSTEM ZZ ] - - - - - - - Upgrading complete [ SYSTEM JPja-w ] - - - - Upgrading complete [ SYSTEM ZZ ] - - - - - - - Writing to HDD XX% F-18-23...
Page 618 Chapter 18 iR ----- Network RUI(en) Version check System RUI(it) System Language Language-XXen RUI-XXen Language-XXit RUI-XXit RUI(ja) Language-XXja RUI-XXja Language Network PC F-18-24 T-18-3 Control Panel LCD Display Language Check the version of System and Language. 1. If correct, You can switch languages by making the following selections in user mode: common settings>display language change. 2.
Page 619: Downloading Procedure
Chapter 18 Service PC iR ----- Main Controller Unit iR ----- Language XXen Download BOOTDEV XXja Language-XXen Language-XXja XXen RUI-XXen XXja RUI-XXja F-18-25 18.4.2.2 Downloading Procedure 0015-5414 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N You can run a download session in either normal or safe mode. [In the Case of Language] 1) Select the version of Language to download.
Page 620: Downloading Sdict
Chapter 18 F-18-27 3) When the result of the downloading session has appeared, click [OK]. F-18-28 4) If you want another downloading session, see the appropriate instructions. 5) When you are done, turn off and then on the main power. 6) See the status of upgrading indicated on the control panel.
Page 621 Chapter 18 1) Select the version of SDICT to download. F-18-29 2) Click [Start]. F-18-30 3) When the session has ended, click [OK]. 18-17...
Page 622: Downloading Meapcont
Chapter 18 F-18-31 4) If you want to run another downloading session, see the appropriate instructions. 5) When you are done, turn off and then on the main power. 6) See the status of upgrading indicated on the control panel. When a message appears asking you to turn off and then on the switch, turn off and then on the main power.
Page 623: Downloading Key
Chapter 18 F-18-33 3) When the downloading session has ended, click [OK]. F-18-34 4) If you want to run another downloading session, see the appropriate instructions. 5) When you are done, turn off and then on the main power. 6) See the status of upgrading indicated on the control panel. When a message appears asking you to turn off and then on the switch, turn off and then on the main power.
Page 624: Downloading Procedure
Chapter 18 18.4.5.2 Downloading Procedure 0015-5421 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N You can execute a download session in either normal or safe mode. 1) Select the version of KEY you want to download. F-18-35 2) Click [Start].
Page 625: Downloading The Tts
Chapter 18 F-18-37 4) If you want to execute a different downloading session, see the appropriate instructions. 5) When you are done, turn off and then on the main power. 6) See the status of upgrading indicated on the control panel of the machine. When a message appears asking you to turn off and then on the switch, turn off and then on the main power.
Page 626: Downloading Boot
Chapter 18 F-18-39 3) When the downloading session has ended, click [OK]. F-18-40 4) If you want to execute a different downloading session, see the appropriate instructions. 5) When you are done, turn off and then on the main power. 6) See the status of upgrading indicated on the control panel of the machine.
Page 627: Downloading Procedure
Chapter 18 Boot ROM (Flash ROM DIMM) PC for service iR ---- may be upgraded by DIMM replacement C Boot ROM (Flash ROM DIMM) P Boot ROM (Flash ROM DIMM) iR ---- (100V machine only) Download Boot N Boot ROM (Flash ROM DIMM) (other than 100V machine) H Boot ROM...
Page 628: Downloading Dcon And Rcon
Chapter 18 F-18-43 3) When the downloading session has ended, click [OK]. F-18-44 4) If you want to execute a different downloading session, see the appropriate instructions. 5) When you are done, turn off and then on the main power. 6) See the status of upgrading indicated on the control panel of the machine.
Page 629: Downloading Procedure
Chapter 18 iR ---- Service PC Printer unit Reader unit iR ---- Signal cable Download Main controller Flash ROM unit Dcon Rcon Reader controller PCB Power cable Flash ROM Power supply Power supply unit control signal DC controller PCB F-18-45 You will not be able to download Rcon unless the DC controller has started up normally (as, otherwise, the power supply control signal will not be valid and, as a result, the reader unit remains without power).
Page 630: Downloading G3 Fax
Chapter 18 F-18-47 3) When the downloading session has ended, click [OK]. F-18-48 4) If you want to execute a different downloading session, see the appropriate instructions. 5) When the downloading session has ended, turn off and then on the machine. 6) See the status of upgrading indicated on the control panel of the machine.
Page 631: Downloading Procedure
Chapter 18 Service PC iR ---- G3Fax (Flash ROM DIMM) Upgrading is also possible by replacing the DIMM. Download G3Fax iR ---- (Flash ROM DIMM) G3Fax Main controller unit Multi Fax Board (2-line) Downloading is possible only in normal mode. F-18-49 If a downloading session fails, you will have to replace the flash ROM DIMM.
Page 632: Uploading And Downloading Backup Data
Chapter 18 F-18-51 3) When the downloading session has ended, click [OK]. F-18-52 4) When you are done, turn off and then on the main power of the machine. 5) See the status of upgrading indicated on the control panel of the machine. When a message appears asking you to turn off and then on the machine, turn off and then on the main power.
Page 633: Uploading Procedure
Chapter 18 Backup data Files to select for downloading/uploading MEAP application MeapBack.bin for R&D Sublog.txt - If you are replacing the main controller PCB, you can transfer such data as parts counter readings by uploading the data before replacement and downloading it after replacement.
Page 634 Chapter 18 2) Select the data you want to back up. F-18-55 3) Click [Start]. F-18-56 4) Enter a name of the file to be saved, and fill out a memo as needed. Then, click the save button. 18-30...
Page 635: Downloading Procedure
Chapter 18 F-18-57 5) Click [OK]. F-18-58 18.4.10.3 Downloading Procedure 0015-5432 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N Use safe mode for downloading. 1) Select [Download Data]. 18-31...
Page 636 Chapter 18 F-18-59 2) Select the data to download. F-18-60 3) Click [Start]. 18-32...
Page 637 Chapter 18 F-18-61 4) Click [OK]. F-18-62 5) When you are done with downloading, turn off and then on the main power. 6) See the status of upgrading indicated on the control panel of the machine. When a message appears asking you to turn off and then on the switch, turn off and then on the main power.
Page 639 Chapter 19 Service Tools...
Page 641: List Of Special Tools
Contents Contents 19.1 Service Tools................................19-1 19.1.1 List of Special Tools ................................19-1 19.1.2 List of Solvents/Oils ................................19-2...
Page 643: Service Tools
Chapter 19 19.1 Service Tools 19.1.1 List of Special Tools 0015-5434 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N The following special tools will be needed in addition to the standard tools set: T-19-1 Name Toll No. Shape Rank Remarks...
Page 644 Chapter 19 Name Toll No. Shape Rank Remarks Tester extension FY9-3039 Used when making pin (L-shaped) electrical checks. T-19-2 Rank: A: each service person is expected to carry one. B: each group of five persons is expected to carry one. C: each workshop is expected to carry one.
Page 645 Feb 29 2008...

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Canon iR5055 Series Service Manual

Table of Contents

Table of Contents

Chapter 1 Introduction

Table of Contents

Table of Contents

Chapter 2 Selecting the Installation Space

Construction/Basic Sequence

Table of Contents

Chapter 11 MEAP

Table of Contents

Construction/Parts Replacement Procedure

Table of Contents

Chapter 7 Image Formation

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Summary of Contents for Canon iR5055 Series