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Xerox Phaser 5500 Service Documentation
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Xerox Phaser 5500 Service Documentation

Xerox Phaser 5500 Service Documentation

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Download this manual See also: Maintenance Manual, Maintenance
Phaser 5500/5550 Service Documentation
705P01216
Updated: January 15 2010

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Summary of Contents for Xerox Phaser 5500

  • Page 1 Phaser 5500/5550 Service Documentation 705P01216 Updated: January 15 2010...

  • Page 2: Using The Parts List

    Parts List Overview Using the Parts List Introduction • No.: The callout number from the exploded part diagram. • Name/Description: The name of the part to be ordered, appearing in UPPERCASE The Parts List section identifies all part numbers and the corresponding location of all spared letters, and the number of parts supplied per order.
  • Page 3 Serial Number Format Changes to Xerox products are made to accommodate improved components as they become available. It is important when ordering parts to include the following information: • Component’s part number • Product type or model number • Serial number of the printer The serial number is found on a label located on the rear frame of the printer just inside Door A.
  • Page 4 PL 1.1 Covers (1/2) Item Part Description 802K74110 Cover Left FR, 5500 802E55372 Cover-FRS FR, PR (Front Left Cover) 802E55362 Cover-Top RR, PR (Top Rear Cover) – Bracket ILSW 110E94770 Switch (Front Door Interlock Switch) 802E64160 Control Panel, 5500 – 101K63680 Control Panel, 5550 962K24041...
  • Page 5 PL 1.2 Covers (2/2) Item Part Description 802E55231 Cover Right UPR (Upper Right Cover) 802E55242 Cover Right Low (Lower Right Cover) 802E55261 Cover ESS RH 802E55382 Cover-Cap ESS, PR (Rear Panel Cover) 802E55271 Cover Rear UPR (Upper Rear Cover) 802K74120 Cover Rear Low PR (Lower Rear Cover 110V) 5500 –...
  • Page 6 PL 2.1 Tray (1/2) and Feeder (1/2) Item Part Description 003E58700 Stopper-Tray 014E44710 Spacer Tray G – Tray Assy (PL 2.2, included with 99) 110K12100 Switch Assy P S (Paper Size Switch) – Bracket-SW 054K24091 Chute Assy Feeder 059K26938 Feeder Assy (P/O PL 2.3 Item 1) –...
  • Page 7 PL 2.2 Tray (2/2) Item Part Description 604K23331 Tray Assembly (with 2~26) – Tray Cover (P/O PL 2.2 Item 1) – – Label (Max) (P/O PL 2.2 Item 1) – Bottom Pad (P/O PL 2.2 Item 1) – Front Side Guide (P/O PL 2.2 Item –...
  • Page 8 PL 2.3 Feeder (2/2) Item Part Description 059K26938 Feeder Assembly (with 2~50) 127K38171 Tray Feed Lift Up Motor (P/O PL 2.3 Item 1) – Bracket (P/O PL 2.3 Item 1) – Spacer (P/O PL 2.3 Item 1) – Gear (31T) (P/O PL 2.3 Item 1) –...
  • Page 9 PL 2.3 Feeder (2/2) (Continued) Item Part Description – – Holder Harness CTR (P/O PL 2.3 Item 1) – Holder Harness Rear (P/O PL 2.3 Item 1) – Holder Harness Upper (P/O PL 2.3 Item 1) – Holder Harness PS1 (ALT) (P/O PL 2.3 Item 1) –...
  • Page 10 PL 3.1 Tray 1/MPT Assembly Item Part Description 059K31460 Feeder Assembly MSI (with 2~12, 15~19) (Tray 1/MPT Feeder) 5500 – 059K57330 Feeder Assembly MSI (with 2~12, 15~19) (Tray 1/MPT Feeder) 5550 – Frame Upper (P/O PL 3.1 Item 1) 120E22231 Actuator (No Paper Sensor Actuator) (P/O PL 3.1 Item 1) 930W00113...
  • Page 11 PL 3.2 Tray 1/MPT Lower Frame Assembly Item Part Description – Frame Assy Lower (with 2~28) – Frame Lower MSI (P/O PL 3.2 Item – Stopper Lever (P/O PL 3.2 Item 1) – Collar (P/O PL 3.2 Item 1) – Shaft-Retard (P/O PL 3.2 Item 1) –...
  • Page 12 PL 3.3 Tray 1/MPT Assembly Item Part Description 050K52470 Tray Assy MSI (with 2~13) 5500 – 050K62670 Tray Assy MSI (with 2~13) 5550 – Gear-Pinion (P/O PL 3.3 Item 1) – Rack-Front (P/O PL 3.3 Item 1) – Rack-Rear (P/O PL 3.3 Item 1) –...
  • Page 13 PL 4.1 Transportation and Registration L/H Lower Item Part Description 015K73510 BRKT Assy TA (with 2, 3) (Take Away Bracket) – Bracket Assy Idler (P/O PL 4.1 Item 110E11580 Switch-I/L, Cab (Door B Interlock Switch) (P/O PL 4.1 Item 1) 029E31600 Rivet –...
  • Page 14 PL 4.2 L/H Upper Assembly Item Part Description 802K56095 HSG Assy-BTR -- Periodic replacement part (per 300k prints) (Transfer Roller) 802K49240 Cover Assy-Contact 012K94341 Link Assy-Shutter 110E94770 Switch (Door A Interlock Switch) – Bracket ILSW 826E08440 Stud – Chute Assy LH (PL 4.3 Item 1) –...
  • Page 15 PL 4.3 L/H Chute Assembly Item Part Description 054K24055 Chute Assy LH (with 2~9) – Bearing Pinch Out (P/O PL 4.3 Item – Roller Assy-Regi-P (P/O PL 4.3 Item 1) – Chute-Assy (P/O PL 4.3 Item 1) – Spring COMP FL (P/O PL 4.3 Item –...
  • Page 16 PL 4.4 L/H Cover Assembly Item Part Description 802K79722 Cover Assy-L/H (with 2~10) (Door 003E59833 Handle L/H (P/O PL 4.4 Item 1) 024E03250 Rod CRU Shutter (P/O PL 4.1 Item – Chute LHCOV (P/O PL 4.4 Item 1) – 054K24060 Chute Assy-Dup (P/O PL 4.4 Item –...
  • Page 17 PL 4.5 Registration Item Part Description 059K45960 Trans Assy Regi (with 2~8) (Registration Transport Assembly) 121K37450 Clutch Assy Regi H (Registration Clutch) (P/O PL 4.5 Item 1) – Chute-Regi (P/O PL 4.5 Item 1) – Roller Regi Idler (P/O PL 4.5 Item –...
  • Page 18 PL 5.1 Laser, CRU and Toner Dispense Item Part Description 014E44733 Block Stopper CRU 826E11580 Screw 815E05030 Plate-SW-INTLK 110K11810 Switch Assy XERO INTLK (Drum Cartridge Detect Switch) 130K87980 Sensor HUM & TE (Environmental Sensor Temp/Humidity PWB) 032K96910 Guide Assy Sub 802K73190 HSG Assy Laser C 160K95831...
  • Page 19 PL 6.1 Fuser and Exit 1 Item Part Description – Shaft-Actuator – – Actuator-Exit (P/O PL 6.1 Item 99) – Sensor Photo (Fuser Exit Sensor) (P/O PL 6.1 Item 99) – Spring-Actuator (P/O PL 6.1 Item – BRKT-Sensor, Exit (P/O PL 6.1 Item 99) 126K18309 Fuser Assy 120V --- Periodic...
  • Page 20 PL 6.2 Exit 1 Item Part Description 059K31554 Trans Assy Exit (with 2~21, 34, 35) (Exit Transport Assembly) – Harn Assy Exit 1 C (P/O PL 6.2 Item 1) 127K37951 Motor Assy-Offset (Offset Motor) (P/O PL 6.2 Item 1) – Plate-Earth Motor (P/O PL 6.2 Item 930W00113 Sensor-Photo IN (Offset Home...
  • Page 21 PL 7.1 Drive Item Part Description – Collar (P/O PL 7.1 Item 99) – Gear 21/21T MSI (P/O PL 7.1 Item – Gear 18T MSI (P/O PL 7.1 Item 99) – Gear 28T TA (P/O PL 7.1 Item 99) 423W13155 Belt-Synchronous BAN (Main Drive Belt) 007K88598...
  • Page 22 PL 8.1 Electrical Item Part Description 105E17590 PSHV-Y2 HVPS 110E11320 Switch-Power – Bracket-SW CPR 960K24840 PWB A Exit (Exit PWB) 960K06083 PWBA MCU F 110V/220V (Engine Control Board) 5500 – 960K38610 PWBA MCU F 110V/220V (Engine Control Board) 5550 – PWB Supp Edge –...
  • Page 23 PL 8.2 Harness Item Part Description 962K13240 Harn Assy Feeder C (J409, P601, P602) 962K23600 Harn Assy MSI A (J411, P605) 962K13140 Harn Assy Size A (J412, J109, J110) 962K13191 Harn Assy ESS C (J402, J301) 962K13231 Harn Assy ROS C (J406, J302, J140, J160, J170, J620) 962K13292 Harn Assy Exit C (J432, J433,...
  • Page 24 PL 20.1 1000-Sheet Feeder (Tray 4 & Item Part Description 802E54731 Top Cover 802E54740 Foot Cover 802E54750 Right Cover 802E80050 Left Cover 802E54771 Rear Cover 017K93132 Caster (Stopper) 017K93121 Caster 017K92991 Foot Adjuster – Bracket Rear RH 2T – Bracket Rear LH 2T 017K92991 Thumbscrew Initial Issue...

  • Page 25: Trays 4 And

    PL 20.2 Tray (1/2) and Feeder (1/2) (Trays 4 and 5) Item Part Description – Tray 4/5 Assembly (PL 20.3 part of – Label (No. 4) – Label (No. 5) 110K12100 Tray 4/5 Paper Size Switch 014E51110 Tray Spacer 003E61510 Tray Stopper 059K26938 Tray 4 Feeder (P/O PL20.4.1)
  • Page 26 PL 20.3 Tray (2/2) Item Part Description – Tray Assembly (with 5~26) – Tray Cover – – Label (Max) – Bottom Pad (P/O PL 20.3 Item 1) – Front Side Guide (P/O PL 20.3 Item – – Tray Pad (P/O PL 20.3 Item 1) –...
  • Page 27 PL 20.4 Feeder (2/2) Item Part Description 059K26934 Feeder Assembly (with 2~50) 127K38171 Tray Feeder Lift Up Motor (P/O PL 20.4 Item 1) – Bracket (P/O PL 20.4 Item 1) – Spacer (P/O PL 20.4 Item 1) – Gear (31T) (P/O PL 20.4 Item 1) –...
  • Page 28 PL 20.4 Feeder (2/2) (Continued) Item Part Description – Gear (27T) (P/O PL 20.4 Item 1) – Lever (P/O PL 20.4 Item 1) – Bearing (P/O PL 20.4 Item 1) – Washer (P/O PL 20.4 Item 1) – Upper Frame (P/O PL 20.4 Item 1) –...
  • Page 29 PL 20.5 Transportation (Trays 4 & 5) Item Part Description – Chute – Cover 130K64121 Tray 4 Feed Out Sensor (Feed Out Sensor #4) 962K18171 Wire Harness – Chute 130K64471 Tray 5 Feed Out Sensor (Feed Out Sensor #5) 962W18900 Wire Harness 059K26250 Takeaway Roll Assembly (Take...
  • Page 30 PL 20.6 Drive and Electrical (Trays 4 & Item Part Description 960K18271 Tray Module PWB (Tray 4-5 PWB) 121K31530 Clutch (Take Away Clutch) – Bracket – Shaft – Bearing – Gear (38T) (P/O PL 20.6 Item 98) 007K88301 Main Motor (Take Away Motor) –...
  • Page 31 PL 22.1 Tray 6 (HCF) Covers Item Part Description 802K74950 Cover Top HCF (Tray 6 Top Cover) – Cover RF HCF – Rail Assy Slide 130K55590 Sensor (Tray In and Paper Size Sensors) 009E84690 Spring 011E16000 Lever Latch – Plate Assy Caster W 017E92820 Caster Rack FR –...
  • Page 32 PL 22.2 Tray (1/2) Item Part Description 802K74961 Cover Assy Front – Magnet Catch Tray (Removed) – 011E16000 Lever Latch – Latch Assy Tray STD 009E84690 Spring – – BRKT End Frame (P/O PL 22.2 Item 14) – Plate End (P/O PL 22.2 Item 14) –...
  • Page 33 PL 22.3 Tray (2/2) Item Part Description – Guide Assy Side R – Guide Assy Side F 019E58620 Pad Bottom (P/O PL 22.3 Item 5) – Plate Bottom (P/O PL 22.3 Item 5) – Plate Assy Bottom (with 3, 4) –...
  • Page 34 PL 22.4 Tray 6 Feeder (1/3) Item Part Description 059K41253 Feeder Assembly HCF (with 2~8, PL 22.5, PL 22.6) 127K37901 Motor Assembly HCF (Tray 6 Feed/ Lift Motor) (P/O PL 22.4 Item 1) – Frame Assembly Drive (P/O PL 22.4 Item 1) 801K04745 Frame Assembly Rear (with 5) (P/O PL 22.4 Item 1)
  • Page 35 PL 22.5 Tray 6 Feeder (2/3) Item Part Description – Feeder Assy Upper (with 2~19) 003E59570 Latch (P/O PL 22.5 Item 1) 809E41180 Spring Latch (P/O PL 22.5 Item 1) – Shaft Latch (P/O PL 22.5 Item 1) 011K97840 Lever (P/O PL 22.5 Item 1) –...
  • Page 36 PL 22.6 Tray 6 Feeder (3/3) Item Part Description – Feeder Assy Lower (with 2~17) – Chute Lower (P/O PL 22.6 Item 1) – Frame Assy-Lower HCF (P/O PL 22.6 Item 1) – Lever Retard (P/O PL 22.6 Item 1) –...
  • Page 37 PL 22.7 Tray 6 Drive and Transportation Item Part Description 802K74970 Cover Assy Top S (Door J) – Chute Assy Low (with 3~8) 110E94770 Switch (Door J Interlock Switch) (P/ O PL 22.7 Item 2) – Bracket Switch (P/O PL 22.7 Item –...
  • Page 38 PL 22.8 Tray 6 Electrical Item Part Description 960K08930 PWB Assy (Tray 6 PWB) 962K27490 Harness Assy Main – Clamp WS-2N – Clamp – WS-1N Initial Issue Parts List March 2008 PL 22.8 Phaser® 5500/5550 Printer 5-39...
  • Page 39 PL 23.1 Duplex Unit Item Part Description 059K33845 Trans Assy Dup (with 2~23) – Gear Roll 28T (P/O PL 23.1 Item 1) – Gear Idle 33/74T (P/O PL 23.1 Item – Gear Idle 33T (P/O PL 23.1 Item 1) – Gear Idle 42T (P/O PL 23.1 Item 1) 011E14582 Lever Latch RR (Rear Latch Lever)
  • Page 40 PL 23.2 Inner Chute Assembly Duplex Module Item Part Description 003E59810 Stopper Dup – Lock Dup – Bearing Dup – Pin Dup – Chute Outer – Chute Inner – Roller Dup A3L – Roller Assy Dup – Roller Pinch Up (included with 99) –...
  • Page 41 PL 24.1 Exit 2 L/H Upper Chute Assembly Item Part Description 059K31628 Trans Assy Exit 2 (with 2~26, from PL 24.2) 003E60160 Handle Latch (P/O PL 24.1 Item 1) – Gate-Exit, 2 (P/O PL 24.1 Item 1) 809E50480 Spring-Gate 2 (P/O PL 24.1 Item 1) –...
  • Page 42 PL 24.2 Exit 2 Tray Guide Assembly Item Part Description – Guide-Tray, 2 – Elininator Exit – Bearing – Bearing Roll – Chute-Oct 2 – 059K26760 Roll Assy OCT (OCT Roller) – Bearing – Gear-19Z 059E99342 Roller Pinch Exit (Exit 2 Pinch Roller) 809E55001 Spring Pinch Exit...
  • Page 43 PL 24.2 Exit 2 Tray Guide Assembly (Continued) Item Part Description 604K20400 Kit Roll-Pinch INV – Roller Actuator (P/O PL 24.2 Item – Chute Low – Spring Actuator (P/O PL 24.2 Item 930W00113 Sensor-Photo IN (Exit, Full Stack, and OCT Home Position Sensor) –...
  • Page 44 PL 25.1 Finisher/Stacker Unit Item Part Description 026E93560 Screw 022K67724 H-Transport Assy (with PL 25.2, PL 25.3) – Staple Finisher (with PL 25.4~PL 25.15) – – 893E41630 Label Initial Issue Parts List March 2008 PL 25.1 Phaser® 5500/5550 Printer 5-45...
  • Page 45 PL 25.2 Horizontal Transport Assembly (1/2) Item Part Description – Cover Top, C (P/O PL 25.2 Item 9) – Hinge Assembly (Left) (P/O PL 25.2 Item 9) – Hinge Assembly (Right) (P/O PL 25.2 Item 9) – Bracket-Magnet (P/O PL 25.2 Item –...
  • Page 46 PL 25.3 Horizontal Transport Assembly (2/2) Item Part Description – Rear Cover 023E21480 Belt Drive (P/O PL 25.3 Item 27) – Pulley (P/O PL 25.3 Item 27) – Bearing (P/O PL 25.3 Item 27) – Bracket-Drive (P/O PL 25.3 Item –...
  • Page 47 PL 25.4 Finisher/Stacker Covers (1/2) Item Part Description 802E78730 Cover Top 038E31290 Guide Tray Spring 050K51270 Tray Assy SCT (Stacker Upper Tray) 802E69790 Cover Eject 050K51280 Tray Assy Stacker (Stacker Lower Tray) 802E69810 Cover Bottom 017E97220 Caster 017E97230 Caster 802E69830 Cover Rear Lower 802E69870 Cover-Connector H-TRA...
  • Page 48 PL 25.5 Finisher/Stacker Covers (2/2) Item Part Description 802E69880 Cover Front Top 110E97990 Interlock Switch (Door G Interlock Switch) 802K67130 Cover Assy Front (with 4, 5, 12) (Door G) – Bracket Assy Hinge (P/O PL 25.5 Item 3) – Cover Inner (P/O PL 25.5 Item 3) –...
  • Page 49 PL 25.6 Finisher Stack Item Part Description – Carriage Tray PL 25.6 Item 2 – Carriage Tray L (with 3~5) 023E21520 Belt Stacker (P/O PL 25.6 Item 2) – Carriage Assy L (P/O PL 25.6 Item 019E58660 Clamp Belt (P/O PL 25.6 Item 2) 809E56850 Spring –...
  • Page 50 PL 25.7 Finisher Punch Item Part Description 801K16761 Frame Assy Punch, 3-Hole (with 2~18) – 801K16771 Frame Assy Punch, All 2-4 Hole 962K27650 Harness Assy Punch Unit (P/O PL 25.7 Item 9) – Cover Motor Punch (P/O PL 25.7 Item 1) 015K65880 Bracket Assy Motor Punch –...
  • Page 51 PL 25.8 Finisher Staple Item Part Description 050K51250 Cartridge Assy Staples (Staple Cartridge) (P/O PL 25.8 Item 14) 029K92151 Stapler Assy (Staple Head) (P/O PL 25.8 Item 14) 802E69750 Cover Stapler (P/O PL 25.8 Item – Holder Stapler (Staple Head Cover) (P/O PL 25.8 Item 14) 130E82530 Sensor (Stapler Move Position...
  • Page 52 PL 25.9 Finisher Eject (1/3) Item Part Description 054K27171 Chute Assy Eject (Door H) (with 2) 121E92890 Magnet 25N (P/O PL 25.9 Item 1) – Solenoid Assy (Sub Paddle Solenoid) – Bracket Solenoid – Spring-Pinch – Paddle-Cyclone (P/O PL 25.9 Item 006K24160 Shaft Assy-Eject Pinch (with 6) 809E56880...
  • Page 53 PL 25.10 Finisher Eject (2/3) Item Part Description 050K52151 Tray Assy-Compiler (with 2~8) 130K88770 Sensor (Front and Rear Tamper Home Sensors) (P/O PL 25.10 Item 130K88780 Sensor (Compiler Tray No Paper Sensor) (P/O PL 25.10 Item 1) – Actuator-Paper (P/O PL 25.10 Item –...
  • Page 54 PL 25.11 Finisher Eject (3/3) Item Part Description 015K65801 Bracket Assy-Sensor (with 2, 3) – Harness Assy Comp SNR (P/O PL 25.11 Item 1) – Sensor Assy (Compile Exit Sensor) (P/O PL 25.11 Item 1) 105E13100 Eliminator – Chute Upper Exit 022K67840 Roll Assy-Exit Low (Lower Exit Roller)
  • Page 55 PL 25.12 Finisher Transport (1/2) Item Part Description – Chute Assy-Upper Exit Open (with 2~5) – Roller-Pinch (P/O PL 25.12 Item 1) – Spring 1.9N (P/O PL 25.12 Item 1) – Shaft (P/O PL 25.12 Item 1) – Spring-Torsion (P/O PL 25.12 Item 050E89750 Gate (Transfer Gate) 050E89760...
  • Page 56 PL 25.13 Finisher Transport (2/2) Item Part Description – Chute Assy Upper, Top Exit R (with 2, 3) 130K88780 Sensor (Stacker Upper Tray Exit Sensor) (P/O PL 25.13 Item 1) 022K67860 Roller Assy-Pinch, Exit (Top Exit Pinch Rollers) (P/O PL 25.13 Item –...
  • Page 57 PL 25.14 Finisher Electrical Item Part Description – Bracket Harness – Bracket Harness L/H 960K17130 PWB H-TRA (Horizontal Transport PWB) – Harness Assy H-TRA I/F 960K08852 PWB Main-C (Finisher Main PWB) – Bracket-PWBA Main – Plate PWBA Main 962K38740 Harness Assy AC Inlet 105K21081 LVPS-C –...
  • Page 58 PL 25.15 Finisher Harness Item Part Description 962K27610 Harness Assy Main SNR 962K27620 Harness Assy Main Drive 962K27550 Harness Assy I/F (Finisher to IOT) 962K27700 Harness Assy X’Port ENT SNR 962K27710 Harness Assy Buffer SNR 962K27690 Harness Assy Top Exit SNR 962K27600 Harness Assy Top SNR 962K27631...
  • Page 59 Xerox Supplies and Accessories Consumables Documentation and Kit Instructions Table 2 Consumables Description Part Number Table 1 User Documentation and Kit Instructions Toner Cartridge (30K) 113R00668 Description Part Number Staple Pack 008R12941 1000-Sheet Feeder Instructions 075-0909-02 2,000-Sheet Feeder Instructions 075-0910-01...

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Phaser 5550