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Sony XR-C6210R Service Manual
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3 7 63 1515 0
SERVICE MANUAL
For RM-X4S (Remote Commander),
please refer to RM-X4S Service Manual
(9-925-698-∏) previously issued.
TE
L 13942296513
www
.
MICROFILM
http://www.xiaoyu163.com
XR-C6210R/C6220R
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ao
u163
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http://www.xiaoyu163.com
2 9
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Photo: XR-C6210R
Model Name Using Similar Mechanism
Tape Transport Mechanism Type
SPECIFICATIONS
Q Q
3
6 7
1 3
1 5
FM/MW/LW CASSETTE CAR STEREO
co
.
9 4
2 8
AEP Model
UK Model
XR-C6100R
MG-25Y-136
0 5
8
2 9
9 4
2 8
m
9 9
9 9

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Summary of Contents for Sony XR-C6210R

  • Page 1 3 7 63 1515 0 SERVICE MANUAL AEP Model UK Model For RM-X4S (Remote Commander), please refer to RM-X4S Service Manual (9-925-698-∏) previously issued. Photo: XR-C6210R Model Name Using Similar Mechanism XR-C6100R Tape Transport Mechanism Type MG-25Y-136 SPECIFICATIONS L 13942296513...
  • Page 2: Table Of Contents

    http://www.xiaoyu163.com 3 7 63 1515 0 TABLE OF CONTENTS Flexible Circuit Board Repairing • Keep the temperature of the soldering iron around 270 ˚C dur- ing repairing. GENERAL • Do not touch the soldering iron on the same conductor of the Location of Controls ............
  • Page 3 http://www.xiaoyu163.com SECTION 1 This section is extracted from instruction manual. GENERAL 3 7 63 1515 0 L 13942296513 u163 – 3 – http://www.xiaoyu163.com...
  • Page 4 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 – 4 – http://www.xiaoyu163.com...
  • Page 5: Http://Www.xiaoyu163.Com

    http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 – 5 – http://www.xiaoyu163.com...
  • Page 6: Http://Www.xiaoyu163.Com

    http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 – 6 – http://www.xiaoyu163.com...
  • Page 7: Http://Www.xiaoyu163.Com

    http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 – 7 – http://www.xiaoyu163.com...
  • Page 8: Disassembly

    http://www.xiaoyu163.com SECTION 2 DISASSEMBLY 3 7 63 1515 0 Note: Follow the disassembly procedure in the numerical order given. SUB PANEL ASS’Y 3 two claws 2 five screws (PTT2.6 × 8) 3 claw 4 connector (CN500) 1 screw (PTT2.6 × 8) 5 sub panel ass’y L 13942296513 MECHANISM DECK (MG-25Y-136)
  • Page 9 http://www.xiaoyu163.com 3 7 63 1515 0 MAIN BOARD, HEAT SINK 1 screw 5 two screws (PTT2.6 × 8) (PTT2.6 × 10) 5 three screws (PTT2.6 × 8) XR-C6220R 3 two ground point 5 screw screws (PTT2.6 × 8) 5 two screws (PTT2.6 ×...
  • Page 10: Assembly Of Mechanism Deck

    http://www.xiaoyu163.com SECTION 3 ASSEMBLY OF MECHANISM DECK 3 7 63 1515 0 Note: Follow the assembly procedure in the numerical order given. HOUSING 7 Holder the hanger by bending the claw. 5 Fit projection on C part. 1 Install the catch to the hanger. 2 Install the hanger onto two claws of the housing.
  • Page 11 http://www.xiaoyu163.com 3 7 63 1515 0 LEVER (LDG-A)/(LDG-B) shaft A shaft A shaft B shaft B shaft C 1 Fit the lever (LDG-A) on shafts A – C and install it. 3 type-E stop ring 2.0 2 Fit the lever (LDG-B) on shafts A and B and install it.
  • Page 12 http://www.xiaoyu163.com 3 7 63 1515 0 GUIDE (C) 2 guide (C) 1 three claws L 13942296513 MOUNTING POSITION OF CAPSTAN/REEL MOTOR (M901) two precision screws (P2 × 2) capstan/reel motor (M901) 30˚ u163 – 12 – http://www.xiaoyu163.com...
  • Page 13: Mechanical Adjustments

    http://www.xiaoyu163.com SECTION 4 SECTION 5 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS 3 7 63 1515 0 1. Clean the following parts with a denatured-alcohol-moistened TEST MODE swab: This set have the test mode function. In the test mode, FM Auto playback head pinch roller Scan/Stop Level and AM (MW) Auto Scan/Stop Level adjustments rubber belt capstan...
  • Page 14: Tuner Section

    http://www.xiaoyu163.com 3 7 63 1515 0 FM Stereo Separation Adjustment TUNER SECTION 0 dB= 1µV Setting: [SOURCE] button: FM Cautions during repair When the tuner unit is defective, replace it by a new one be- FM RF signal cause its internal block is difficult to repair. level meter antenna jack (J1) generator...
  • Page 15 http://www.xiaoyu163.com 3 7 63 1515 0 FM RDS S Meter Adjustment AM (MW) Auto Scan/Stop Level Adjustment Setting: Make this adjustment after “FM Auto Scan/Stop Level Adjust- [SOURCE] ment”. button: FM Setting: FM RF signal [SOURCE] button: MW generator antenna jack (J1) 0.01 µ...
  • Page 16 http://www.xiaoyu163.com 3 7 63 1515 0 Adjustment Location: – SET UPPER VIEW – Tape Speed Adjustment RV1 AM (MW) Auto Scan/Stop Level Adjustment RV2 FM Auto Scan/Stop Level Adjustment RV4 FM Stereo Separation Adjustment L 13942296513 RV1 FM RDS S Meter Adjustment u163 –...
  • Page 17: Diagrams

    XR-C6210R/C6220R SECTION 6 DIAGRAMS 3 7 6 3 1 5 1 5 0 6-1. BLOCK DIAGRAM – TUNER Section – FM B+ AM B+ FM/AM TUNER UNIT (FM/AM ANTENNA) FM-L 2 FM-ANT LCH-OUT (Page 19) AM-ANT RCH-OUT R-CH MUTING...
  • Page 18: Block Diagram - Tape/Main Section

    XR-C6210R/C6220R 6-2. BLOCK DIAGRAM – TAPE/MAIN Section – 3 7 6 3 1 5 1 5 0 CNJ151 (1/2) (XR-C6220R) AUDIO IN AUDIO OUT INPUT SELECT, FRONT ELECTRICAL VOLUME R-CH IC401 R-CH VOLUME TONE LOUDNESS AUDIO OUT AUDIO OUT...
  • Page 19: Block Diagram - Display/Key Control/Bus Control/Power Supply Section

    BLOCK DIAGRAM – DISPLAY/KEY CONTROL/BUS CONTROL/POWER SUPPLY Section – 3 7 6 3 1 5 1 5 0 LED DRIVE ILL B+ Q943 CN701 SYSTEM CONTROLLER LIQUID CRYSTAL DISPLAY DRIVER SONY BUS INTERFACE BUS CONTROL IN IC501 (3/3) IC901 IC701 LED901 – 905, (FOR SONY BUS) J501 LSW901 –...
  • Page 20: Note For Printed Wiring Boards And Schematic Diagrams

    http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 6-4. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS • Waveforms – MAIN Board – – KEY Board – Note on Printed Wiring Board: Note on Schematic Diagram: • X : parts extracted from the component side. •...
  • Page 21: Schematic Diagram - Main Section (1/3)

    XR-C6210R/C6220R 3 7 6 3 1 5 1 5 0 6-5. SCHEMATIC DIAGRAM – MAIN Section (1/3) – • See page 24 for Waveforms. • See page 39 for IC Block Diagrams. (Page 29) 1 3 9 4 2 2 9 6 5 1 3...
  • Page 22: Schematic Diagram - Main Section (2/3)

    XR-C6210R/C6220R 3 7 6 3 1 5 1 5 0 6-6. SCHEMATIC DIAGRAM – MAIN Section (2/3) – • See page 24 for Waveforms. • See page 39 for IC Block Diagrams. 1 3 9 4 2 2 9 6 5 1 3...
  • Page 23: Schematic Diagram – Main Section (3/3)

    XR-C6210R/C6220R 3 7 6 3 1 5 1 5 0 6-7. SCHEMATIC DIAGRAM – MAIN Section (3/3) – (Page 26) 1 3 9 4 2 2 9 6 5 1 3 (Page 37) (Page 28) w w w u 1 6 3 –...
  • Page 24: Main Board (Component Side)

    XR-C6210R/C6220R 3 7 6 3 1 5 1 5 0 6-8. PRINTED WIRING BOARD – MAIN Board (Component Side) – • Semiconductor Location Ref. No. Location Ref. No. Location F-14 D673 D674 D701 C-12 D-11 D702 D703 D704 D705...
  • Page 25 XR-C6210R/C6220R 3 7 6 3 1 5 1 5 0 6-9. PRINTED WIRING BOARD – MAIN Board (Conductor Side) – • Semiconductor Location Ref. No. Location D141 C-11 D171 C-11 D172 C-10 D568 K-13 D569 K-13 D601 D602 D603...
  • Page 26: Printed Wiring Boards - Panel Section

    XR-C6210R/C6220R 3 7 6 3 1 5 1 5 0 6-10. PRINTED WIRING BOARDS – PANEL Section – (Page 33) 1 3 9 4 2 2 9 6 5 1 3 • Semiconductor • Semiconductor Location Location – KEY Board –...
  • Page 27: Schematic Diagram - Panel Section

    XR-C6210R/C6220R 3 7 6 3 1 5 1 5 0 6-11. SCHEMATIC DIAGRAM – PANEL Section – • See page 24 for Waveform. 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 (Page 30) –...
  • Page 28 http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 • IC Block Diagrams IC301 CXA2509AQ-T4 IC361 LB1638M – MAIN Board – N.C. IC1 TB2118F (EL) OUT1 24dB 120µ/70µ 24 23 22 21 16 15 14 13 + – MSMODE –...
  • Page 29 http://www.xiaoyu163.com 3 7 63 1515 0 IC671 BA3918-V3 IC701 BA8270F-E2 BUS ON BUS ON SWITCH REGULATOR RESET SWITCH BUS ON CLK IN BATTERY BATT BU IN SWITCH OVER VOLTAGE PROTECT VREF DATA IN – DATA DATA OUT 2 3 4 L 13942296513 u163 –...
  • Page 30: Ic Pin Function Description

    — Power supply terminal (+5V) Not used (open) BUS-ON Bus on/off control signal output to the SONY bus interface (IC701) “L”: bus on SYSRST Reset signal output to the SONY bus interface (IC701) “L”: reset DOORSW Front panel open/close detection signal input “L” is input when the front panel is closed...
  • Page 31 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function DVCC — Power supply terminal (+5V) (for D/A converter) DVSS — Ground terminal (for D/A converter) 40, 41 Not used (open) AVCC — Power supply terminal (+5V) (for A/D converter) AVRH Reference voltage (+5V) input terminal (for A/D converter) AVRL...
  • Page 32 Input of acknowledge signal for the key entry Acknowledge signal is input to accept function KEYACK and eject keys in the power off status On at input of “H” Battery detect signal input from the SONY bus interface (IC701) and battery detect circuit BU-IN “L” is input at low voltage...
  • Page 33 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function Dolby control in/out terminal At initial mode: valid/invalid selection input of dolby function (valid at “L” input) DOLON At normal mode: dolby on/off control signal output terminal (dolby on at “H” output) Not used this function (fixed at “H”) Tape muting on/off control signal output to the CXA2509AQ (IC301) “H”: muting on TAPE MUTE...
  • Page 34: Exploded Views

    http://www.xiaoyu163.com SECTION 7 EXPLODED VIEWS 3 7 63 1515 0 NOTE: • -XX and -X mean standardized parts, so they • Items marked “*” are not stocked since they may have some difference from the original are seldom required for routine service. Some one.
  • Page 35 http://www.xiaoyu163.com 3 7 63 1515 0 (2) FRONT PANEL SECTION LCD901 not supplied (KEY board) L 13942296513 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-031-089-01 BUTTON (1-6) (OFF. SHIFT. 1. 2. 3. 4. 5. 6) 3-031-047-11 LEVER (S/A) (+.
  • Page 36 http://www.xiaoyu163.com 3 7 63 1515 0 (3) MECHANISM DECK SECTION (MG-25Y-136) HP901 M901 L 13942296513 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3375-691-1 CLUTCH (FR) ASSY 3-933-346-01 CATCHER * 152 3-019-130-01 LEVER (LDG-A) 3-933-344-01 GUIDE (C) * 153 3-019-131-01 LEVER (LDG-B) 3-014-798-01 SCREW (HEAD), SPECIAL...
  • Page 37: Electrical Parts List

    http://www.xiaoyu163.com SECTION 8 3 7 63 1515 0 ELECTRICAL PARTS LIST NOTE: When indicating parts by reference • Due to standardization, replacements in the • Items marked “*” are not stocked since they number, please include the board. parts list may be different from the parts speci- are seldom required for routine service.
  • Page 38 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R927 1-216-659-11 METAL CHIP 2.2K 0.5% 1/10W R928 1-216-663-11 METAL CHIP 3.3K 0.5% 1/10W 7-685-794-09 SCREW +PTT 2.6X10 (S) R929 1-216-667-11 METAL CHIP 4.7K 0.5% 1/10W...
  • Page 39 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C304 1-163-021-11 CERAMIC CHIP 0.01uF 1-107-823-11 CERAMIC CHIP 0.47uF 1-163-809-11 CERAMIC CHIP 0.047uF C305 1-164-004-11 CERAMIC CHIP 0.1uF 1-163-021-11 CERAMIC CHIP 0.01uF C306 1-163-021-11 CERAMIC CHIP...
  • Page 40 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < CONNECTOR/JACK > D625 8-719-404-50 DIODE MA111-TX CN301 1-766-260-11 CONNECTOR, FFC/FPC (ZIF) 7P D626 8-719-404-50 DIODE MA111-TX * CN302 1-506-995-11 PIN, CONNECTOR (PC BOARD) 13P D631 8-719-977-28 DIODE DTZ10B CN500...
  • Page 41 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 8-729-120-28 TRANSISTOR 2SC1623-L5L6 1-216-097-00 RES, CHIP 100K 1/10W 8-729-921-25 TRANSISTOR FMC2 1-216-065-00 RES, CHIP 4.7K 1/10W 1-216-121-00 RES, CHIP 1/10W 8-729-900-53 TRANSISTOR DTC114EK 1-216-065-00 RES, CHIP 4.7K 1/10W...
  • Page 42 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R363 1-249-389-11 CARBON 1/4W R566 1-216-025-00 RES, CHIP 1/10W R364 1-216-073-00 METAL CHIP 1/10W R365 1-216-065-00 RES, CHIP 4.7K 1/10W R611 1-216-049-11 RES, CHIP 1/10W R612...
  • Page 43 http://www.xiaoyu163.com 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-673-172-11 SUB BOARD 3-865-823-21 MANUAL, INSTRUCTION (COMMANDER) (for RM-X4S) (ENGLISH, FRENCH, GERMAN, ********** DUTCH, ITALIAN, RUSSIAN, GREEK, POLISH, < CONNECTOR > CZECH, TURKISH) (AEP, G, SE) X-3373-412-1 CASE (PANEL) ASSY (for FRONT PANEL) CNP801 1-774-944-11 SOCKET, CONNECTOR 14P ************************************************************...
  • Page 44 XR-C6210R/C6220R 3 7 63 1515 0 L 13942296513 u163 Sony Corporation 99A057542-1 9-926-427-11 Personal & Mobile Communication Company Printed in Hungary © 1999. 1 – 56 – Published by Quality Assurance Dept. http://www.xiaoyu163.com...

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