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Related Manuals for ABB HD5-S
Summary of Contents for ABB HD5-S
- Page 1 Original instructions HD5-S Three-position device...
- Page 2 SAFETY representative if you have any questions or comments. Suitability for use ABB JOKAB SAFETY shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product. At the customer’s request, ABB JOKAB SAFETY will provide applicable third-party certification documents identifying ratings and limitations of use that apply to the products.
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Page 3: Table Of Contents
OP BUTTONS ................................. 14 OME POSITION SENSOR ................................... 14 OTION SENSOR ....................................15 LASHLIGHT CONNECTIONS HD5 ..............................16 HD5-S-102 ....................................16 HD5-S-104 ....................................16 HD5-S-111 ....................................16 PERFORMANCE LEVEL (PL) CALCULATION........................17 .................................... 17 ESPONSE TIME – ............................17 AFETY FUNCTION... - Page 4 TECHNICAL DATA ..............................22 DIMENSIONS ................................24 HD5-S- ..............................24 HREE POSITION DEVICE HD5-M-00 ................................... 24 OLDER EC DECLARATION OF CONFORMITY .......................... 25 2TLC010052M0201_A...
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Page 5: Introduction
Reading prerequisites It is assumed that the reader of this document has the following knowledge: Basic knowledge of ABB JOKAB SAFETY products Knowledge of safety products ... -
Page 6: Safety
2. SAFETY Intended use HD5 is a three-position device designed for use in hazardous areas where alternative protective devices are not possible or practical. The device must be connected to a suitable safety controller with inputs for dual-channels and short circuit protection. -
Page 7: Approved Person
Approved person An approved person must have ... • a suitable technical education. • knowledge about rules and regulations for occupational safety, safety at work, safety technology and how to estimate the safety of the machine. • received instructions from the person that is responsible for the installation and operation of the three- position device and the device/machine which it is connected to. -
Page 8: General Safety Information
• The safety functions and the mechanics of the product must be tested regularly to confirm that all the safety functions are working properly. • In case of breakdown or damage to the product, contact ABB Jokab Safety, www.abb.com/jokabsafety. Do not try to repair the product. It might accidentally cause permanent damage, impairing the safety of the product and in turn lead to serious personnel injuries. -
Page 9: Product Description
Some models offer additional top and front buttons to control a non-safe signal, e.g. move forward and/or backward. Product range The HD5-S product range includes the following models Function HD5-S-102 HD5-S-104... - Page 10 2TLC010052M0201_A...
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Page 11: Function Descriptions
4. FUNCTION DESCRIPTIONS Three-position button The three-position button provides signals, which: When activated, allow the machine or equipment to be activated using a separate start control signal. When deactivated, initiate a stop function which prevents the machine or equipment from starting. -
Page 12: Emergency Stop Button
Emergency stop button The built-in emergency stop button has two force guided normally closed contacts. The emergency stop button shall initiate an emergency stop function, thereby removing energy to the hazardous functions in the event of emergency. The holders developed for this three-position device allow for the emergency stop button to be pressed when the three-position device is placed in the holder. -
Page 13: Front Button
Front button The front button is located above the three-position button. The button is user-defined and can be controlled via wiring. Attention! This signal is not failsafe and shall never be used for a safety function. Note on activation of front button The button must be pressed down vertically. -
Page 14: Home Position Sensor
Home position sensor This function provides information as to whether the three-position device is in its holder or not. The home position sensor delivers a +24 VDC output when the HD5 is in place in an active holder. The holder is available as an accessory. -
Page 15: Flashlight
Flashlight The flashlight is in the front of the HD5 and can be used for short periods when the ambient light is insufficient. Note on duty cycle For ambient temperatures ≤ 35°C, the flashlight should never be used longer than 15 min at a time and max 60% on-time ... -
Page 16: Connections Hd5
5. CONNECTIONS HD5 S4 = Front button S5 = Top button 1 S6 = Top button 2 HD5-S-102 HD5-S-104 HD5-S-111 2TLC010052M0201_A... -
Page 17: Performance Level (Pl) Calculation
Example according to EN ISO 13849-1 HD5-S can be connected to any safety controller with inputs for dual-channels and short circuit protection. In order to reach P Le / Category 4 for a safety function with HD5, the safety controller need to fulfil PL e/category 4. -
Page 18: Safety Function - Emergency Stop
Safety function – emergency stop When calculating the PL for the E-stop function the MTTF shall be calculated with the B For the 10D . emergency stop button (see 10. Technical data) it is given according by the following: : 250.000 If an n of 365 is assumed the MTTF will be 6849 years, i.e. -
Page 19: Installation
Make sure that the three-position device is completely in the holder. Make sure that the connection cable is an original cable from ABB and protected from mechanical damage to ensure highest safety and reliability. Make sure that the cable carrying the control signals from the three-position device is physically separated from cables that carry power. -
Page 20: Maintenance
If the device is not working or is damaged, the device must immediately be put out of service. Please contact your regular contact for maintenance work or your nearest ABB Jokab Safety customer service or dealer. Do not attempt to repair the product yourself. Any attempt to interfere with the device will result in a loss of warranty. -
Page 21: Model Overview
9. MODEL OVERVIEW Type Article number Description HD5-S-102 2TLA023001R0000 3-pos button, 1 front button HD5-S-104 2TLA023001R0200 3-pos button, 1 front button, 2 top buttons HD5-S-111 2TLA023001R0100 3-pos button, 1 front button, 2 top buttons, Emergency stop, flashlight, motion sensor, home position sensor... -
Page 22: Technical Data
TECHNICAL DATA Manufacturer ABB Electrification Sweden AB Address SE-721 61 Västerås, Sweden Power supply Operational voltage +24 VDC Overall power consumption <150 mA General Protection class IP65 Ambient temperature during operation -10°C no icing) up to +55° Ambient temperature storage -20°C (no icing) up to +70°... - Page 23 Max. 5 A for voltages 0-20 V (0-28.3 V peak), or b) 100/Vp for voltages of 20-30 V (28.3-42.4 V peak). 20.4 to 27.6 VDC, supplied from Class 2 or LVLC Supply Voltage HD5-S-xxx < 150mA Overall Current consumption...
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Page 24: Dimensions
DIMENSIONS Three position device HD5-S-xxx All dimensions are in millimeters (mm) Holder HD5-M-00x All dimensions are in millimeters (mm) 2TLC010052M0201_A... -
Page 25: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY 2TLC010052M0201_A... - Page 26 — — — ABB Electrification Sweden AB Revision A © Copyright 2020 ABB. SE-721 61 Västerås All rights reserved. abb.com/lowvoltage Revision date Specifications subject 04.12.2020 to change without notice. Document number 2TLC010052M0201 2TLC010052M0201_A...