Sony KDL-32EX301 Service Manual
Az1-k chassis; lcd digital color tv
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Also See for KDL-32EX301:
- Service manual (25 pages) ,
- Assembly information (17 pages) ,
- Quick setup manual (2 pages)
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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL NAME
KDL-32EX301
KDL-32EX301
KDL-32EX400
KDL-32EX400
KDL-40EX400
KDL-40EX400
KDL-40EX401
KDL-40EX401
ORIGINAL MANUAL ISSUE DATE: 1/2010
REVISION DATE
1/2010
9-883-840-51
REMOTE COMMANDER
RM-YD035
RM-YD035
RM-YD035
RM-YD035
RM-YD035
RM-YD035
RM-YD035
RM-YD035
CONFIDENTIAL
ELECTRICAL SERVICE MANUAL
INTERNAL ONLY
SUBJECT
No revisions or updates are applicable at this time.
AZ1-K
DESTINATION
CONFIDENTIAL
US/CND
MX/LATIN AMERICA
US/CND
MX/LATIN AMERICA
US/CND
MX/LATIN AMERICA
US/CND
MX/LATIN AMERICA
LCD DIGITAL COLOR TV
CHASSIS
3
LEVEL
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Table of Contents
Related Manuals for Sony KDL-32EX301
Summary of Contents for Sony KDL-32EX301
- Page 1 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: AZ1-K SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION LEVEL KDL-32EX301 CONFIDENTIAL RM-YD035 US/CND KDL-32EX301 RM-YD035 MX/LATIN AMERICA KDL-32EX400 RM-YD035 US/CND KDL-32EX400 RM-YD035 MX/LATIN AMERICA KDL-40EX400 RM-YD035 US/CND KDL-40EX400 RM-YD035 MX/LATIN AMERICA KDL-40EX401 RM-YD035...
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Page 2: Table Of Contents
A Board Schematic Diagram (19 of 20) ................................27 A Board Schematic Diagram (20 of 20) ................................28 G2HE Board Schematic Diagram (KDL-40EX400/40EX401 ONLY) ........................ 31 G2LE Board Schematic Diagram (KDL-32EX301/32EX400 ONLY) ........................ 32 H2 Board Schematic Diagram ..................................35 APPENDIX A: ENCRYPTION KEY COMPONENTS ..............................A-1... -
Page 3: Safety-Related Component Warning
KDL-32EX301/32EX400/40EX400/40EX401 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi... - Page 4 Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-32EX301/32EX400/40EX400/40EX401...
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Page 5: Safety Check-Out
KDL-32EX301/32EX400/40EX400/40EX401 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes). -
Page 6: Section 1: Diagrams
KDL-32EX301/32EX400/40EX400/40EX401 SECTION 1: DIAGRAMS 1-1. CIRCUIT BOARDS LOCATION G2LE (KDL-32EX301/32EX400 ONLY) G2HE (KDL-40EX400/40EX401 ONLY) SWITCH UNIT 1-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V. - Page 7 KDL-32EX301/32EX400/40EX400/40EX401 REFERENCE INFORMATION Terminal name of semiconductors in silk screen RESISTOR CAPACITOR printed circuit ( : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector Transistor : FPRD NONFLAMMABLE CARBON...
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Page 8: Block Diagrams
KDL-32EX301/32EX400/40EX400/40EX401 1-3. BLOCK DIAGRAMS KDL-32EX301/32EX400/40EX400/40EX401... -
Page 9: Schematics And Supporting Information
KDL-32EX301/32EX400/40EX400/40EX401 1-4. SCHEMATICS AND SUPPORTING INFORMATION A BOARD SCHEMATIC DIAGRAM (1 OF 20) — — — — — — A 1/20 DC CONVERTER I 1-857-593-11 <AZ1K> A-P1 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 10: A Board Schematic Diagram (2 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (2 OF 20) — — — — — — A 2/20 DC CONVERTER II 1-857-593-11 <AZ1K> A-P2 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 11: A Board Schematic Diagram (3 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (3 OF 20) — — — — — — A 3/20 DC CONVERTER III 1-857-593-11 <AZ1K> A-P3 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 12: A Board Schematic Diagram (4 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (4 OF 20) — — — — — — A 4/20 INPUT ANALOG VIDEO 1-857-593-11 <AZ1K> A-P4 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 13: A Board Schematic Diagram (5 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (5 OF 20) — — — — — — A 5/20 INPUT D SUB 1-857-593-11 <AZ1K> A-P5 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 14: A Board Schematic Diagram (6 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (6 OF 20) — — — — — — A 6/20 INPUT HDMI I 1-857-593-11 <AZ1K> A-P6 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 15: A Board Schematic Diagram (7 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (7 OF 20) — — — — — — A 7/20 INPUT HDMI II 1-857-593-11 <AZ1K> A-P7 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 16: A Board Schematic Diagram (8 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (8 OF 20) — — — — — — A 8/20 INPUT HDMI SW 1-857-593-11 <AZ1K> A-P8 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 17: A Board Schematic Diagram (9 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (9 OF 20) — — — — — — A 9/20 TUNER 1-857-593-11 <AZ1K> A-P9 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 18: A Board Schematic Diagram (10 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (10 OF 20) — — — — — — A 10/20 AUDIO IN 1-857-593-11 <AZ1K> A-P10 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 19: A Board Schematic Diagram (11 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (11 OF 20) — — — — — — A 11/20 MT5388 INPUT 1-857-593-11 <AZ1K> A-P11 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 20: A Board Schematic Diagram (12 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (12 OF 20) — — — — — — A 12/20 MT5388 DDR II 1-857-593-11 <AZ1K> A-P12 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 21: A Board Schematic Diagram (13 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (13 OF 20) — — — — — — A 13/20 MT5388 LVDS 1-857-593-11 <AZ1K> A-P13 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 22: A Board Schematic Diagram (14 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (14 OF 20) — — — — — — A 14/20 MT5388 PERIPHERAL/FLASH 1-857-593-11 <AZ1K> A-P14 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 23: A Board Schematic Diagram (15 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (15 OF 20) — — — — — — A 15/20 MT5388 INPUT 1-857-593-11 <AZ1K> A-P15 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 24: A Board Schematic Diagram (16 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (16 OF 20) — — — — — — A 16/20 AUDIO AMP 1-857-593-11 <AZ1K> A-P16 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 25: A Board Schematic Diagram (17 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (17 OF 20) — — — — — — A 17/20 AUDIO SPDIF LINEOUT 1-857-593-11 <AZ1K> A-P17 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 26: A Board Schematic Diagram (18 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (18 OF 20) — — — — — — A 18/20 IR/USB/KEYPAD 1-857-593-11 <AZ1K> A-P18 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 27: A Board Schematic Diagram (19 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (19 OF 20) — — — — — — A 19/20 MCU I 1-857-593-11 <AZ1K> A-P19 KDL-32EX301/32EX400/40EX400/40EX401... -
Page 28: A Board Schematic Diagram (20 Of 20)
KDL-32EX301/32EX400/40EX400/40EX401 A BOARD SCHEMATIC DIAGRAM (20 OF 20) — — — — — — A 20/20 MCU II 1-857-593-11 <AZ1K> A-P20 KDL-32EX301/32EX400/40EX400/40EX401... - Page 29 KDL-32EX301/32EX400/40EX400/40EX401 [DC CONVERTER I, DC CONVERTER II, DC CONVERTER II, INPUT ANALOG VIDEO, INPUT D SUB, INPUT HDMI I, INPUT HDMI II, INPUT HDMI SW, TUNER, AUDIO IN, MT5388 INPUT, MT5388 DDR II, MT5388 LVDS OUT, MT5388 PERIPHERAL/FLASH, MT5388 POWER, AUDIO AMP, AUDIO SPDIF LINEOUT, IR/USB/KEYPAD, MCU I, MCU II] COMPONENT SIDE —...
- Page 30 KDL-32EX301/32EX400/40EX400/40EX401 [DC CONVERTER I, DC CONVERTER II, DC CONVERTER II, INPUT ANALOG VIDEO, INPUT D SUB, INPUT HDMI I, INPUT HDMI II, INPUT HDMI SW, TUNER, AUDIO IN, MT5388 INPUT, MT5388 DDR II, MT5388 LVDS OUT, MT5388 PERIPHERAL/FLASH, MT5388 POWER, AUDIO AMP, AUDIO SPDIF LINEOUT, IR/USB/KEYPAD, MCU I, MCU II]...
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Page 31: G2He Board Schematic Diagram (Kdl-40Ex400/40Ex401 Only)
KDL-32EX301/32EX400/40EX400/40EX401 G2HE BOARD SCHEMATIC DIAGRAM (KDL-40EX400/40EX401 ONLY) — — — — — — — — — — — — — — — KDL-32EX301/32EX400/40EX400/40EX401... -
Page 32: G2Le Board Schematic Diagram (Kdl-32Ex301/32Ex400 Only)
KDL-32EX301/32EX400/40EX400/40EX401 G2LE BOARD SCHEMATIC DIAGRAM (KDL-32EX301/32EX400 ONLY) — — — — — — — — — — — — — — — KDL-32EX301/32EX400/40EX400/40EX401... - Page 33 KDL-32EX301/32EX400/40EX400/40EX401 G2HE/G2LE [POWER] COMPONENT SIDE — — — — — KDL-32EX301/32EX400/40EX400/40EX401...
- Page 34 KDL-32EX301/32EX400/40EX400/40EX401 G2HE/G2LE [POWER] CONDUCTOR SIDE — — — — — KDL-32EX301/32EX400/40EX400/40EX401...
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Page 35: H2 Board Schematic Diagram
KDL-32EX301/32EX400/40EX400/40EX401 H2 BOARD SCHEMATIC DIAGRAM [IR/LED] COMPONENT SIDE S32M88 IR Board U9104 S9206-1 48.71S08.011 U9103 D9102 MADE IN TAIWAN D9104 D9103 — [IR/LED] CONDUCTOR SIDE — S32M88 IR Board S9206-1 48.71S08.011 MADE IN TAIWAN — — — — IR/LED 1-857-594-11 <AZ1K> H2-P1 —... -
Page 36: Appendix A: Encryption Key Components
MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...