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Ideal Heating EVOMAX 2 Product & Flue Manual

Ideal Heating EVOMAX 2 Product & Flue Manual

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EVOMAX 2
CONDENSING
BOILER
PRODUCT & FLUE GUIDE
Commercial/Industrial
Heating Product of
the Year 2020
*Terms and conditions text in 6pt white montserrat light.

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Summary of Contents for Ideal Heating EVOMAX 2

  • Page 1 EVOMAX 2 CONDENSING BOILER PRODUCT & FLUE GUIDE Commercial/Industrial Heating Product of the Year 2020 *Terms and conditions text in 6pt white montserrat light.
  • Page 2 Introduction Ideal Heating is the UK’s market leader of high effi ciency commercial heating solutions. 4-11 Evomax 2 30 - 150kW Operating from its Hull manufacturing plant and 12-31 Evomax 2 Cascade offi ces since 1906, Ideal is one of the few true British 30 - 900kW manufacturers left in the heating industry.
  • Page 3 EVOMAX 2 30 - 150kW DOWNLOAD THE APP welcome to our ideology idealheating.com *5 year warranty subject to Terms and Conditions. 5 years parts and labour warranty available subject to being commissioned by Ideal Heating. Terms and conditions available at idealheating.com...
  • Page 4: Dimensions And Clearances

    • Up to 110% part load effi ciency idealheating.com welcome to our ideology *5 year warranty subject to Terms and Conditions. 5 years parts and labour warranty available subject to being commissioned by Ideal Heating. Terms and conditions available at idealheating.com...
  • Page 5 PERFORMANCE DATA GENERAL DATA EVOMAX 2 30 - 150kW (Natural Gas) EVOMAX 2 30 - 150kW (Natural Gas & LPG) MODEL MODEL 30/30P 40/40P 60/60P 80/80P 100/100P 120/120P Gas Supply 2H - G20 - 20mbar / 3P - G31 - 37mbar Boiler Output (non-condensing) Mean 70°C...
  • Page 6 The 30kW boiler will be capable of flow rates for common Provides weather compensation directly or with compensation and system pump control. Enables cascade control from Evomax 2 boiler controls. systems using either 11°C, 15°C, 20°C or 25°C temperature Extension Module Kit.
  • Page 7 Choose Pumps: select the relevant pump for your on the pages overleaf. Alternatively, use our online cascade Evomax 2 Cascade Confi gurator tool to compile a complete list of accessories for your cascade: Choose Insulation: select the insulation for a Header, idealcommercialboilers.com/...
  • Page 8: Cascade Accessories

    219548 DN50 If using a Low Loss Header or Plate Heat Exchanger 222191 not from Ideal Heating, please use the pump 4 boilers, 30 - 150kW (DN100) for PHEX & LLH recommended by the manufacturer 219549 DN65 222192 5 boilers, 30 - 100kW (DN100) for PHEX &...
  • Page 9 DN FLANGE SIZE SUITABLE FOR DN FLANGE SIZE SUITABLE FOR 219549 DN100 4 x Evomax 2 boilers, 30 – 150kW with PHEX or (M)LLH separation 219542 DN80 2 x Evomax 2 boilers, 30 – 100kW with PHEX or (M)LLH separation 219547 DN100 2 x Evomax 2 boilers, 120 &...
  • Page 10 DN100 6 x Evomax 2 boilers, 30 – 150kW with PHEX separation 221127 DN50 1 x Evomax 2 boilers, 30 – 150kW with PHEX or (M)LLH separation 6 x Evomax 2 boilers, 30 – 100kW with (M)LLH separation 219551 DN150 6 x Evomax 2 boilers, 120 &...
  • Page 11: Hydraulic Separation

    Header kits DN FLANGE SIZE SUITABLE FOR 221129 DN80 3 x Evomax 2 boilers, 30 – 150kW with PHEX or (M)LLH separation 4 X EVOMAX 2 UP TO 60KW NOMINAL OUTPUT PLATE HEAT EXCHANGER 30 - 80kW - 360...
  • Page 12 UP TO 150KW NOMINAL OUTPUT UP TO 450KW NOMINAL OUTPUT PLATE HEAT EXCHANGER PLATE HEAT EXCHANGER DN FLANGE SIZE DN FLANGE SIZE 222221 DN50 222226 DN80 222994 DN65 222996 DN100 222222 DN80 222221 DN50 222226 DN80 222222 DN80 222994 DN65 222996 DN100 UP TO 300KW NOMINAL OUTPUT UP TO 600KW NOMINAL OUTPUT...
  • Page 13 UP TO 750KW NOMINAL OUTPUT PLATE HEAT EXCHANGER DN FLANGE SIZE 222228 DN100 222228 DN100 UP TO 900KW NOMINAL OUTPUT PLATE HEAT EXCHANGER DN FLANGE SIZE 222229 DN100 222229 DN100 welcome to our ideology idealheating.com idealheating.com...
  • Page 14 DN100 222194 DN100 219554 DN150 PUMPS To ensure your Evomax 2 Cascade works correctly, it is vital to fit the correct pumps. One pump is required per boiler in the Cascade. SEPARATION CHOSEN PUMP TYPE (M)LLH or none 222659 Grundfos UPML (M)LLH Pump Kit...
  • Page 15 INSULATION FOR STANDARD HEIGHT INLINE AND BACK TO BACK HEADER KITS DESCRIPTION 2 BOILER 3 BOILER 4 BOILER 5 BOILER 6 BOILER CASCADE CASCADE CASCADE CASCADE CASCADE 222960 Standard Height Insulation Starter Kit 222961 Standard Height Insulation Continuation Kit 222962 Standard Height Insulation Joined Header Kit INSULATION FOR LOW HEIGHT HEADER KITS...
  • Page 16: System Layout

    SYSTEM LAYOUT TYPICAL SYSTEM BOILER LAYOUT EVOMAX 2 FRAME & HEADER KIT C/W PLATE HEAT EXCHANGER LEGEND Note: this schematic is an illustration of a hydraulic arrangement for discussion and reference use only. The schematic may not accurately describe the actual...
  • Page 17 EVOMAX 2 FLUE OPTIONS welcome to our ideology idealheating.com...
  • Page 18 OF LONGER LENGTHS (LARGER FLUE DIAMETER) Model 60/60P 80/80P OPEN FLUE OPTIONS (B TYPE) Max flue length (m) Flue Size 100/150 EVOMAX 2 VERTICAL CONCENTRIC FLUE APPLICATION ~ MAXIMUM LENGTHS AND PRESSURE Wall flue kit No 220920 DIFFERENTIALS CONTENTS • Terminal Model 30/30P...
  • Page 19 FLUE KIT ACCESSORIES FLUE KITS - CONCENTRIC 220915 220916 220918 220919 213261 213262 152609 FLUE KITS - CONCENTRIC Vertical Roof Flue Kit 80/125 (30 - 80kW) 220915 Vertical Roof Flue Kit 100/150 (60 & 80kW) 220916 220920 152610 Vertical Roof Flue Kit 100/150 (100 - 150kW) 220918 Horizontal Wall Flue Kit 80/125 (30 - 80kW) 220919...
  • Page 20: Flue Systems

    EQUIVALENT LENGTH OF ELBOWS (METRES) EXAMPLE 1 (CONCENTRIC) (INC TERMINAL RESISTANCE) METRES CONCENTRIC OPEN FLUE CONCENTRIC OPEN FLUE Size 80/125 100/150 HORIZONTAL FLUE FOR EVOMAX 2 40 Flue Size 80/125 100/150 45˚ 0.85 1.25 0.45 0.60 Model Resistance (m) 90˚...
  • Page 21 VERTICAL FLUE FOR EVOMAX 2 80 The Multiline Flue Cascade is one of the latest additions to the fl ue accessory range from Ideal, designed specifi cally for the Evomax 2 range. Available for installations up to 600kW as both a Resistance (m) starter kit and extension pack the Multiline system enables Evomax 2 boilers installed as open fl...
  • Page 22 The Evomax 2 Plume Kit is one of the latest additions to the flue accessory range from Ideal, designed specifically DESCRIPTION Header for the Evomax 2 range. Available for Evomax 2 boilers up to 150kW the Plume Kit can be used to relocate the flue terminal up to 10m. 220925 Multiline Starter Kit 80/125 •...
  • Page 23 TYPE B11 TYPE B12 TYPE B13 TYPE B14 80 / 125 DIA FLUE ~ MAXIMUM PERMISSIBLE FLUE 100 / 150 DIA FLUE ~ MAXIMUM PERMISSIBLE FLUE LENGTHS (M) LENGTHS (M) Evomax 2 Evomax 2 30/30P 40/40P 60/60P 80/80P 60/60P 80/80P...
  • Page 24 GUIDE TO FLUE Where 2 or more gas fi red boilers are connected to a common natural draught fl ue, the boilers must be installed in the same room and have the same type of burner system. A gas fi red boiler and a solid fuel or biomass boiler must not discharge into the same fl...
  • Page 25 WHEN SHOULD I USE COMMERCIAL FLUE TERMINATION POSITIONS APPLIANCES OVER 70KW NET INPUT REQUIREMENT LEGISLATION AND GUIDANCE? BS5440 covers domestic installations up to 70kW net input, however if an appliance is to be installed in a factory location even if under 70kW then the commercial requirements of IGEM UP10 & BS6644 must be adopted. Similarly if a cascade boiler installation is fitted and the total input exceeds 70kW then the commercial flues and ventilation should be adopted.
  • Page 26: Mechanical Ventilation

    Central Heating Systems. additives MUST be removed by thorough cleansing. BS 7593:2006 details the steps necessary to clean a domestic If water treatment is used Ideal Heating recommend only the heating system. use of Scalemaster Gold 100, Fernox, MB-1, Adey MC1, *for boilers in use for more than 50% of the time during the summer months, additional ventilation needs to be 3.
  • Page 27: Flue Termination Position

    600mm adequately ventilated as above. K. From a terminal facing the terminal 1200mm EVOMAX 2 VENTILATION REQUIREMENTS (NOT EXCEEDING 70KW NET INPUT) WHEN L. From an opening in the car port into the building 1200mm INSTALLED IN A COMPARTMENT M. Vertically from a terminal on the same wall 1500mm OPEN FLUE APPLICATION - MIN.
  • Page 28: Condensate Pumps

    Maximum horizontal length IDEAL COMMERCIAL BOILERS - CONDENSATE PUMP COMPATIBILITY BOILER COMPATIBLE EVOMAX 2 - 30 - 150kW IMAX XTRA 2 - 80 - 280kW IMAX XTRA EL - 320 - 1240kW EVOMOD - 250 - 1000kW EVOJET - 150 - 1450kW...
  • Page 29: Need Help

    TRUSTED HEATING HERE FOR YOU At Ideal Commercial, we are committed to delivering the SOLUTIONS highest levels of customer service. With over a century of experience in the heating industry, we know how important confidence and trust is to our customers. You can be confident to know that you’re partnering with a British manufacturer that’s supported by a dedicated national service team, delivering help and advice to you and your customers throughout the year.
  • Page 30 NOTES NOTES welcome to our ideology idealheating.com...
  • Page 31: Technical Help

    01482 498376 The information in this brochure was correct at the time of going to print. Ideal Heating reserve the right to make any modifi cations to product specifi cations or any other details, without prior notifi cation. For further clarifi cation, please PO Box 103, National Avenue, enquire in writing to the head offi...

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