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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear eye
instructions
protection
1. SAFETY
IMPORTANT! These instructions are provided as a guide only. Always refer to the vehicle manufacturer's service instructions
or a proprietary manual to establish the correct procedure and data.
‰
WARNING! Wear approved eye protection. Wear appropriate Personal Protective Equipment. A full range of Personal Protective
Equipment is available from your Sealey stockist.
‰
WARNING! Ensure that Health & Safety, Local Authority Regulations and general workshop practice Regulations are adhered to when
using tools.
‰
WARNING! Incorrect or out of phase camshaft timing can result in contact between the valve head and the piston crown. This will cause damage
to the engine.
‰
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations. The Operator / user
must apply caution and common sense (good practical sense).
8
DO NOT use tools if damaged.
8
DO NOT attempt to start or move a vehicle whilst in gear and with timing devices fitted.
9
Wear suitable clothing to avoid snagging. DO NOT wear jewellery. Tie back long hair.
9
Ensure that a vehicle that has been raised by a jack is adequately supported. Use axle stands.
9
When timing an engine, always prevent the engine from being turned over. Use a notice and / or inhibit the engine.
9
Keep children and unauthorised persons away from the work area.
9
Maintain tools to ensure that they are in an adequate condition for safe use and optimum performance.
9
Account for all tools, parts and components being used. DO NOT leave these in or near the engine.
9
Return tools to suitable storage after use.
9
When not in use, store in a safe, dry childproof place.
2. INTRODUCTION
Suitable for 1.6CRDi belt drive diesel engines. Contains the essential tools required during timing belt replacement and timing checks.
3. CONTENTS
© Jack Sealey Limited
TIMING TOOL SET FOR HYUNDAI 1.6D BELT
DRIVE
MODEL NO:
Wear protective
Wear safety
gloves
footwear
Original Language Version
VSE5939
Wear protective
clothing
PART
DESCRIPTION
NUMBER
VSE5939-01
Crankshaft Locking
Tool
VSE5939-02
Camshaft Locking
Tool
VSE5939-03
Camshaft Sprocket
Holding Tool
VSE5939-04
Tensioner Pulley
Holding Tool
VSE5939-05
Tensioner Locking
Pin
OEM NUMBER
09240-2U100
09240-2U300
09240-2U400
09240-2U500
N/A
VSE5939
Issue 1
07/07/22
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Summary of Contents for Sealey VSE5939
- Page 1 VSE5939 MODEL NO: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
- Page 2 5.1.10. Rotate the camshaft sprocket until the sprocket timing marks are aligned with the timing marks on the cylinder head. (fig.3) 5.1.11. Fit the VSE5939-04 Tensioner Pulley Holding Tool and turn the tensioner pulley anti-clockwise and lock into place with the VSE5939-05 Tensioner Locking Pin. 5.1.12. Remove the Tensioner Pulley Holding Tool. 5.1.13. Remove the timing belt.
- Page 3 Rotate the crankshaft through two revolutions clockwise, ensure the belt tensioner pointer is aligned with the notch. 5.2.15. Ensure the VSE5939-02 Camshaft Locking Tool can be inserted easily. If it cannot be inserted easily the timing procedure will need to be repeated.