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As for the service manual, it is issued for each component model, E Model then, please refer to it. LBT-DR4/DR5/DR6/DR440 COMPONENT MODEL NAME FOR LBT-DR4/DR5/DR6/DR440/W300/W5000/ Australian Model XB500 LBT-DR4 LBT-DR4 LBT-DR5 LBT-DR6 LBT-DR440 LBT-W300 LBT-W5000 LBT-XB500 COMPACT DISC DECK RECEIVER HCD-DR4 HCD-DR5 HCD-DR6 HCD-DR440HCD-W300 HCD-W5000 HCD-XB500 SYSTEM SPEAKER SYSTEM SS-DR4 SS-DR5...
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HCD-DR4/DR5/DR6/DR440/ W300/W5000/XB500 SERVICE MANUAL US Model HCD-W300/W5000 Canadian Model HCD-W300 AEP Model UK Model HCD-XB500 E Model HCD-DR4/DR5/DR6/DR440 Australian Model HCD-DR4/DR5/DR6/DR440/W300/W5000/ XB500 is the tuner, deck, CD and amplifier HCD-DR4 section in LBT-DR4/DR5/DR6/DR440/W300/ Photo: HCD-DR6 W5000/XB500. Model Name Using Similar Mechanism HCD-D290/G3300/XB3 CD Mechanism Type CDM37M-5BD32L...
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THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS REPLACE THESE COMPONENTS WITH SONY PARTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS SONT DONNÉS DANS CE MANUEL OU DANS LES MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MODEL IDENTIFICATION — BACK PANEL — MODEL PRODUCT COUNTRY PARTS No. DR4: E, AR model INDONESIA PRODUCT 4-214-786-0π DR4: TH model THAI PRODUCT 4-214-786-9π DR4: SP model INDONESIA PRODUCT 4-214-786-1π DR4: MX model INDONESIA PRODUCT 4-214-786-2π Parts No. DR4: AUS model INDONESIA PRODUCT 4-214-786-3π...
SECTION 3 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. 3-1. FRONT PANEL 3 Connector (CN452) 2 Connector (CN702) 1 Three flat type wires (CN303,CN304,CN431) 4 Connector (CN802) 7 Front panel 5 Screw (BVTP 3x8) 6 Four screw (BVTP 3x8) 3-2.
3-3. SUB PANEL 8 Three screws (BVTP 2.6x8) 7 Two screws (BVTP 2.6x8) 5 Two screws (BTP 2.6x6) 1 Two screws (BVTP 2.6x8) 2 Screw (BVTP 3x8) 4 Open the CD lid assembly 3 Front input board 6 Screw (BVTP 3x8) 9 Sub panel block 3-4.
3-5. TAPE MECHANISM DECK AND CASSETTE LID 7 Two screws (BVTP 2.6x8) 4 Torsion spring (TC-A) 8 Three screws (BVTP 2.6x8) Portion A 5 Cassette lid (B) block 6 Cassette lid (A) block Portion C 9 Tape mechanism Portion A 3 Torsion spring (TC-B) Portion C Portion B...
3-8. DISC TABLE Note: When the disc table is installed, adjust the positions of roller cam and mark ” as shown in the figure, then set to the groove of disc table. Stop screw Screw (BVTP3X8) Screw (BVTP3X8) Bracket (BU) Disc table –...
SECTION 4 SERVICE MODE MC Cold Reset • The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer. Procedure: 1. Press three buttons t/CLOCK SET , ENTER , and 1/u simultaneously. 2.
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AMS Test Mode • This mode is used for checking the AMS operations of the tape deck. 7-819-039-12 Alignment tape, AMS-110A Procedure: 1. Press the 1/u button to turn the set ON. 2. Set the tape (AMS-110A). 3. Press the three buttons t/CLOCK SET , ENTER , and DISC 3 button simultaneously. 4.
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• Display when ended abnormally When the tape deck is abnormal: The state when ended abnormally is displayed. The contents of display are the same as that during aging. When the CD player is abnormal: A message indicating that errors such as “CD MEC ERR” have occurred. Check the error contents in the following error history display mode.
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• Viewing the NO DISC ERROR history display (Switch the history by pressing the REPEAT button.) Display E@@D##$$%* @@ : Error number. 00 is the newest : Error contents 01: Focus error 02: GFS error 03: Setup error : Retries 00: NO DISC is determined without attempting chucking retry 02: NO DISC is determined after chucking retry.
SECTION 5 SECTION 6 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS Precaution DECK SECTION 0 dB=0.775V 1. Clean the following parts with a denatured alcohol-moistened swab: 1. Demagnetize the record/playback head with a head damagnetizer. record/playback heads pinch rollers 2. Do not use a magnetized screwdriver for the adjustments. erase head rubber belts 3.
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3. Mode: Playback Tape Speed Adjustment (Deck A) test tape Note: Set the test mode using the following method and begin tape P-4-A100 (10kHz, –10dB) speed adjustment. oscilloscope In the test mode, the speed will switch to double speed or normal speed each time the HI-SPEED DUB button is pressed.
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Record Bias Adjustment (Deck B) Record Level Adjustment (Deck B) Procedure: Procedure: INTRODUCTION INTRODUCTION When set to the test mode performed in Tape Speed Adjust- When set to the test mode performed in Tape Speed Adjust- ment, when the tape is rewound after recording, the “REC memory ment, when the tape is rewound after recording, the “REC memory mode”...
HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 SECTION 7 DIAGRAMS E-F Balance (1 Track Jump) check 7-1. CIRCUIT BOARDS LOCATION CD SECTION oscilloscope Note: BD board PANEL FL board TUNER UNIT 1. CD Block is basically constructed to operate without adjustment. Therefore, check each item in order given. TP (TE) 2.
HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 – DECK SECTION – PB A/B S1008 S1004 MS OUT B CrO A CrO CN301 R CH RV311 28 27 PLAYBACK IC611 A 120/70 B NORM/CROM/ LEVEL PB-A/B DECK A METAL A IN PB OUT B IN TC PB L HP101 PB HEAD LM ON/...
HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 – MAIN (2/2) SECTION – IC931 Q931 SWITCH +10V PL A+10V +UNREG, 12V MAIN CONTROL ST +10V IC501 (2/2) Q932 W300,W5000,XB500 SWITCH FAN901 STK-POWER POWER HP.SW H/P IN FAN SWITCH HP MUTE Q961, 963 IC932 POWER STK POWER SECTION IC781 PROTECT PROTECT...
HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 – POWER SECTION – (DR4, DR5, DR6, DR440 model) DISPLAY MIC-SIG SECTION MIC VOLUME MIC AMP ECHO CONTROL MIC LEVEL MIC AMP (Page 33) RV850 IC850 (1/2) IC851 RV851 IC850 (2/2) J801 MAIN 1 MIX MIC LPF 2 IN LPF 1 OUT MIC-SIG SECTION...
HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 – POWER SECTION – (W300, W5000, XB500 model) DISPLAY SECTION MIC-SIG (Page 33) MIC AMP MIC VOLUME ECHO CONTROL MIC LEVEL MIC AMP IC850 (1/2) RV850 IC851 RV851 IC850 (2/2) J801 MAIN 1 SECTION MIX MIC LPF 2 IN LPF 1 OUT MIC-SIG (Page 25)
HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 – DISPLAY SECTION – DISPLAY CONTROL IC601 REMOTE CONTROL SIRCS RECIEVE IC602 S702 SERIAL PARALLEL JOG A ROTARY CONVERTER ENCODER JOG B IC604 D611, D612, D616, D618 – D621, D623 – D627, D635 – D638 LED SCK LED LATCH •...
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HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 WAVEFORMS – MAIN (2/5) SECTION – THIS NOTE IS COMMON FOR PRINTED WIRING – BD (CD) SECTION – BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) 5.5Vp-p 3.1Vp-p For schematic diagrams. 16MHz Note: IC501 !£...
HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 7-37. IC BLOCK DIAGRAMS 7-38. IC PIN FUNCTIONS • IC501 MAIN CONTROL (M306622 MA-A01FP) • MAIN (1/2) section • PANEL FL section Pin Name Function Pin No. IC181 MC14052BF IC603 BA3830F POWER Power amp ON/OFF signal output POWER Power ON/OFF signal output F-RELAY Front speaker relay control output REFFERENCE...
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Pin Name Function Pin No. STEREO Stereo detection for tuner TUNED Tuned detection for tuner ST-CE Tuner chip enable output ST-DOUT Tuner data output ST-DIN Tuner data input ST-CLK Tuner clock output SENS BD Condition signal input HOLD MODE signal output CD latch signal output XRST CD reset signal output...
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• IC601 DISPLAY CONTROL (TMP88CS76F-6000) Pin Name Function Pin No. SIRCS Remote commander signal input JOG A Rotary encoder (S702) pulse input LED SCK LED clock signal output LED LATCH LED latch signal output LED DAT LED serial data output LED POWER –...
SECTION 8 EXPLODED VIEWS NOTE: The components identified by • Items marked “*” are not stocked since they are • Abbreviation mark ! or dotted line with mark seldom required for routine service. Some delay CND : Canadian model ! are critical for safety. should be anticipated when ordering these items.
8-2. FRONT PANEL SECTION 1 not supplied FL601 not supplied Supplied with RV850 not supplied Supplied with J803 Supplied with J801 not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-214-716-01 KNOB (VOL) * 57 A-4417-536-A PANEL-VR BOARD, COMPLETE (DR4/DR5/DR6/W300/W5000/XB500) 4-948-236-21 CUSHION (107)
8-4. CHASSIS SECTION W300/W5000XB500 XB500 not supplied T901 T951 not supplied not supplied not supplied The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Les composants identifiés par une marque ! sont critiques pour la sécurité.
8-5. TC MECHANISM SECTION 1 (TCM230AWR2/230PWR2) *NOTE: Two types of parts which are not interchangeable are available for the Head deck (A) ASSY and Head deck (B) ASSY. When replacing the parts, refer to the following figure, and use the appropriate part.
8-6. TC MECHANISM SECTION 2 (TCM230AWR2/230PWR2) *NOTE: Two types of parts which are not interchangeable are available for the mechanical block assembly. When replacing the parts, refer to the following figure, and use the appropriate part. Parts with “P” mark: 230PWR2 Parts without “P”...
8-8. BASE UNIT SECTION (BU-5BD32L) M101 M102 Les composants identifiés par une The components identified by mark ! or dotted line with mark marque ! sont critiques pour la ! are critical for safety. sécurité. Replace only with part number Ne les remplacer que par une specified.
SECTION 9 AUDIO ELECTRICAL PARTS LIST Note: • SEMICONDUCTORS • Due to standardization, replacements in the parts list The components identified by In each case, u: µ , for example: may be different from the parts specified in the mark ! or dotted line with mark uA...: µ...