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Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
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ABB is not liable for any such damages and/or losses.
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(Low-voltage directive 2014/35/EU). This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive.
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Safety information Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. Non-observance can result in death, personal injury or substantial property damage. Only a competent electrician is allowed to carry out the electrical installation. National and local electrical safety regulations must always be followed.
Table of contents Table of contents Section 1 Introduction................7 This manual....................7 Intended audience..................7 Product documentation................8 Product documentation set..............8 Document revision history..............8 Related documentation................9 Symbols and conventions.................9 Symbols....................9 Document conventions..............10 Functions, codes and symbols............10 Section 2 Environmental aspects............17 Sustainable development...............
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Table of contents PCM600 and relay connectivity package version......39 Section 4 Using the HMI..............41 Using the local HMI.................41 Logging in..................41 Logging out..................42 Turning the display backlight on............43 Selecting local or remote use............43 Identifying the device.................44 Adjusting the display contrast............45 Changing the local HMI language.............
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Table of contents Uploading DFR records..............68 Triggering DFR recorder manually..........69 Deleting DFR records..............70 Selecting phasor diagrams..............71 Selecting fault records............... 74 Using Web HMI help................75 Section 5 Protection relay operation........... 77 Normal operation..................77 Disturbance identification................77 DFR recording triggering..............78 DFR record analysis................
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Table of contents Resetting protection relays..............93 Clearing and acknowledging via the local HMI........93 Changing the protection relay functionality..........94 Defining the setting group..............94 Activating a setting group............. 94 Copying a setting group..............95 Browsing and editing setting group values........96 Activating programmable LEDs............98 Setting autoscroll delay..............
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Configuring analog inputs............135 Testing protection relay operation............135 Selecting the test mode..............136 Testing the digital I/O interface............136 Testing functions................137 Selecting the internal fault test............137 ABB Product Data Registration............138 Section 9 Glossary................139 620 series ANSI Operation Manual...
Section 1 1MAC456939-IB D Introduction Section 1 Introduction This manual The operation manual contains instructions on how to operate the protection relay once it has been commissioned. The manual provides instructions for monitoring, controlling and setting the relay. The manual also describes how to identify disturbances and how to view calculated and measured power grid data to determine the cause of a fault.
Cyber security deployment guideline GUID-06ED1128-B7CA-43DC-83B2-24A31B78D460 V1 EN Figure 1: The intended use of documents during the product life cycle Product series- and product-specific manuals can be downloaded from the ABB Web site http://www.abb.com/relion. 1.3.2 Document revision history Document revision/date Product series version...
Introduction Download the latest documents from the ABB Web site http://www.abb.com/substationautomation. 1.3.3 Related documentation Product series- and product-specific manuals can be downloaded from the ABB Web site http://www.abb.com/substationautomation. Symbols and conventions 1.4.1 Symbols The electrical warning icon indicates the presence of a hazard which could result in electrical shock.
Section 1 1MAC456939-IB D Introduction 1.4.2 Document conventions A particular convention may not be used in this manual. • Abbreviations and acronyms are spelled out in the glossary. The glossary also contains definitions of important terms. • Push button navigation in the LHMI menu structure is presented by using the push button icons.
Section 2 1MAC456939-IB D Environmental aspects Section 2 Environmental aspects Sustainable development Sustainability has been taken into account from the beginning of the product design including the pro-environmental manufacturing process, long life time, operation reliability and disposing of the protection relay. The choice of materials and the suppliers have been made according to the EU RoHS directive (2002/95/EC).
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Section 2 1MAC456939-IB D Environmental aspects All parts used in this product are recyclable. When disposing of a protection relay or its parts contact a local waste handler who is authorized and specialized in disposing of electronic waste. These handlers can sort the material by using dedicated sorting processes and dispose of the product according to the local requirements.
Section 3 1MAC456939-IB D 620 series overview Section 3 620 series overview Overview 620 series is a product family of protection relays designed for the protection, control, measurement and supervision of utility substations and industrial switchgear and equipment. The design of the protection relays has been guided by the IEC 61850 standard for communication and interoperability of substation automation devices.
Section 3 1MAC456939-IB D 620 series overview GUID-C45202F5-7D53-421F-8245-4AEAFC3D13B2 V1 EN Figure 2: Example of the LHMI 3.2.1 Display The LHMI includes a graphical display that supports one character size. The character size depends on the selected language. Table 4: Large display Rows in the view Characters per row Character size...
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Section 3 1MAC456939-IB D 620 series overview A070705-ANSI V3 EN Figure 3: Display layout 1 Header 2 Icon 3 Content 4 Scroll bar (displayed when needed) • The header area at the top of the display view shows the current location in the menu structure.
Section 3 1MAC456939-IB D 620 series overview 3.2.2 LEDs The LHMI includes three protection indicators above the display: Normal, Pickup and Trip. There are 11 matrix programmable LEDs on front of the LHMI. The LEDs can be configured with PCM600 and the operation mode can be selected with the LHMI, WHMI or PCM600.
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Section 3 1MAC456939-IB D 620 series overview A070680-ANSI V2 EN Figure 4: LHMI keypad with object control, navigation and command push buttons and RJ-45 communication port Close Escape Enter Clear Uplink LED Communication LED Communication port Open 10 Left 11 Down 12 Right 13 Key 14 Menu...
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Section 3 1MAC456939-IB D 620 series overview Table 5: Object control push buttons Name Description Closing the object. Close The LED indicates the current object state. Opening the object. Open The LED indicates the current object state. Navigation The arrow buttons are used for navigation. To scroll information, press the arrow button several times or simply keep it pressed down.
Section 3 1MAC456939-IB D 620 series overview Commands Table 7: Command push buttons Name Description • Moving directly to main menu, if currently in any other menu. Menu • Moving between main menu, measurements and single-line diagram views. Changing the control position (remote or local) of the device. •...
Section 3 1MAC456939-IB D 620 series overview The LHMI keypad on the left side of the protection relay contains 16 programmable push buttons with red LEDs. The buttons and LEDs are freely programmable, and they can be configured both for operation and acknowledgement purposes.
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Section 3 1MAC456939-IB D 620 series overview Table 9: Pickup LED LED state Description Normal operation. A protection function has picked up and an indication message is displayed. • If several protection functions pick up within a short time, the last pickup is indicated on the display.
Section 3 1MAC456939-IB D 620 series overview 3.2.5.2 Parameter management The LHMI is used to access the relay parameters. Three types of parameters can be read and written. • Numerical values • String values • Enumerated values Numerical values are presented either in integer or in decimal format with minimum and maximum values.
Section 3 1MAC456939-IB D 620 series overview Web HMI The WHMI allows secure access to the protection relay via a Web browser. The supported Web browser versions are Internet Explorer 9.0, 10.0 and 11.0. WHMI is enabled by default. To disable the WHMI, select Main Menu/ Configuration/HMI/Web HMI mode via the LHMI.
Section 3 1MAC456939-IB D 620 series overview • Locally by connecting the laptop to the protection relay via the front communication port. • Remotely over LAN/WAN. 3.3.1 Command buttons Command buttons can be used to edit parameters and control information via the WHMI. Table 12: Command buttons Name...
Section 3 1MAC456939-IB D 620 series overview Authorization Four user categories have been predefined for the LHMI and the WHMI, each with different rights and default passwords. The default passwords in the protection relay delivered from the factory can be changed with Administrator user rights.
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Section 3 1MAC456939-IB D 620 series overview Audit trail is a chronological record of system activities that allows the reconstruction and examination of the sequence of system and security-related events and changes in the protection relay. Both audit trail events and process related events can be examined and analyzed in a consistent method with the help of Event List in LHMI and WHMI and Event Viewer in PCM600.
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Section 3 1MAC456939-IB D 620 series overview Audit trail event Description Audit overflow Too many audit events in the time period Violation remote Unsuccessful login attempt from IEC 61850-8-1 (MMS), WHMI, FTP or LHMI. Violation local Unsuccessful login attempt from IEC 61850-8-1 (MMS), WHMI, FTP or LHMI.
Section 3 1MAC456939-IB D 620 series overview Audit trail event Authority logging level Firmware reset ● Violation local ● Violation remote ● Communication ® The protection relay supports different communication protocols: IEC 61850, Modbus and DNP3 Level 2 - all using TCP/IP. DNP3 and Modbus also support serial communication.
Section 3 1MAC456939-IB D 620 series overview All communication connectors, except for the front port connector, are placed on integrated optional communication modules. The protection relay can be connected to Ethernet-based communication systems via the RJ-45 connector (100Base-TX) or the fiber-optic LC connector (100Base-FX).
Section 3 1MAC456939-IB D 620 series overview 3.5.2 Ethernet redundancy This chapter is applicable to REM620 Ver.2.1 only. IEC 61850 specifies a network redundancy scheme that improves the system availability for substation communication. It is based on two complementary protocols defined in the IEC 62439-3:2012 standard: parallel redundancy protocol PRP and high-availability seamless redundancy HSR protocol.
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Section 3 1MAC456939-IB D 620 series overview COM600 SCADA Ethernet switch Ethernet switch IEC 61850 PRP GUID-334D26B1-C3BD-47B6-BD9D-2301190A5E9D V3 EN Figure 9: PRP solution In case a laptop or a PC workstation is connected as a non-PRP node to one of the PRP networks, LAN A or LAN B, it is recommended to use a redundancy box device or an Ethernet switch with similar functionality between the PRP network and SAN to remove additional PRP information from the Ethernet frames.
Section 3 1MAC456939-IB D 620 series overview HSR applies the PRP principle of parallel operation to a single ring, treating the two directions as two virtual LANs. For each frame sent, a node, DAN, sends two frames, one over each port. Both frames circulate in opposite directions over the ring and each node forwards the frames it receives, from one port to the other.
IED Connectivity Package REF620 ANSI Ver.2.0 or later • IED Connectivity Package REM620 ANSI Ver.2.1 or later • IED Connectivity Package RET620 ANSI Ver.2.0 or later Download connectivity packages from the ABB web site http://www.abb.com/substationautomation 620 series ANSI Operation Manual...
Section 4 1MAC456939-IB D Using the HMI Section 4 Using the HMI Using the local HMI To use the LHMI, logging in and authorization are required. Password authorization is disabled by default and can be enabled via the LHMI. To enable password authorization, select Main menu/Configuration/ Authorization.
Section 4 1MAC456939-IB D Using the HMI A070890 V2 EN Figure 12: Entering password Press to confirm the login. • To cancel the procedure, press A070889 V2 EN Figure 13: Error message indicating wrong password The current user level is shown on the display's upper right corner in the icon area.
Section 4 1MAC456939-IB D Using the HMI Press To confirm logout, select Yes and press A070837 V3 EN Figure 14: Logging out • To cancel logout, press 4.1.3 Turning the display backlight on The display backlight is normally off. It turns on during the display test at power up. •...
Section 4 1MAC456939-IB D Using the HMI via the LHMI. In remote position, control operations are possible only from a higher level, that is from a control center. • Press for two seconds. • When the L LED is lit, local control is enabled and remote control disabled. •...
Section 4 1MAC456939-IB D Using the HMI A071158-ANSI V2 EN Figure 15: Selecting a submenu Enter the submenu with Browse the information with GUID-D8C21059-C76C-4D24-B5E9-3925A19A562E-ANSI V1 EN Figure 16: Protection relay information 4.1.6 Adjusting the display contrast Adjust the display contrast anywhere in the menu structure to obtain optimal readability. •...
Section 4 1MAC456939-IB D Using the HMI 4.1.7 Changing the local HMI language Select Main menu/Language and press Change the language using Press to confirm the selection. Commit the changes. A071010 V2 EN Figure 17: Changing the LHMI language To change the language using a shortcut, press simultaneously anywhere in the menu.
Section 4 1MAC456939-IB D Using the HMI 4.1.9 Navigating in the menu Navigate the menus and change the display views on the screen with the keypad. • To navigate between main menu, measurements and single-line diagram, press • To move up or down in a menu, press •...
Section 4 1MAC456939-IB D Using the HMI A070860-ANSI V2 EN Figure 18: Scroll bar on the right • To scroll the view upwards, press • To scroll the view downwards, press • To jump from the last row to the first row, press again.
Section 4 1MAC456939-IB D Using the HMI GUID-D85CFFC9-F239-48A7-82A1-650C8F4E12AA-ANSI V1 EN Figure 19: Single-line diagram with one breaker and IEC symbols GUID-B60F4C1E-0B07-414A-BD98-0BA8A69345B8-ANSI V1 EN Figure 20: Single-line diagram with one breaker and ANSI symbols Select the single-line diagram for the default view in Main menu/ Configuration/HMI/Default view.
Section 4 1MAC456939-IB D Using the HMI GUID-7350C17D-3F8A-476E-BF3D-EBDB690BF941-ANSI V1 EN Figure 21: Selecting ANSI as single-line diagram symbol format 4.1.11 Browsing setting values Select Main menu/Settings/Settings and press Select the setting group to be viewed with A070858 V3 EN Figure 22: Selecting a setting group Press to confirm selection.
Section 4 1MAC456939-IB D Using the HMI A070859-ANSI V1 EN Figure 23: Example of submenus in the Settings menu 4.1.12 Editing values • To edit values, log in with the appropriate user rights. 4.1.12.1 Editing numerical values Select Main menu/Settings and then a setting. The last digit of the value is active.
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Section 4 1MAC456939-IB D Using the HMI A070755 V3 EN Figure 24: Last digit is active and it can only be increased Press to increase or to decrease the value of an active digit. One press increases or decreases the value by a certain step. For integer values, the change is 1, 10, 100 or 1000 (...) depending on the active digit.
Section 4 1MAC456939-IB D Using the HMI After pressing , the previous value can be restored by pressing once, and vice versa. Another press of sets the value to the lower or higher limit. The symbol in front of the value is ↕, when the previous value is shown. A070757 V3 EN Figure 26: Restoring the previous value...
Section 4 1MAC456939-IB D Using the HMI Some parameters have an edit-copy. If editing is cancelled, the values with an edit-copy are immediately restored to the original value. The values without an edit-copy, such as string values, are restored to the original value only after a reboot even though the edited value is not stored in the flash memory.
Section 4 1MAC456939-IB D Using the HMI button to activate a selection menu, and select the wanted clearance or reset function. Events and alarms assigned to programmable LEDs are cleared with the Clear button as well. Press to activate the Clear view. A070860-ANSI V2 EN Figure 28: Clear view...
Section 4 1MAC456939-IB D Using the HMI To enable the WHMI, select Main menu/Configuration/HMI/Web HMI mode via the LHMI. Reboot the relay for the change to take effect. Log in with the proper user rights to use the WHMI. 4.2.1 Logging in Open Internet Explorer.
Section 4 1MAC456939-IB D Using the HMI GUID-7F30FBEA-A78D-4632-A96B-80856CE6A86B-ANSI V2 EN Figure 30: WHMI logout 4.2.3 Identifying device The Information menu includes detailed information about the device, for example, revision and serial number. Click the Information menu in the left navigation bar. Click a submenu to see the data.
Section 4 1MAC456939-IB D Using the HMI GUID-EC1A7FD6-1945-47BB-873C-413BA44EB292-ANSI V2 EN Figure 31: Device information 4.2.4 Navigating in menus The menu tree structure on the WHMI is almost identical to the one on the LHMI. • Use the menu bar to access different views. •...
Section 4 1MAC456939-IB D Using the HMI GUID-7337F235-7EC1-4322-A40C-A97276208937-ANSI V2 EN Figure 32: Navigating in Web HMI menus 4.2.4.1 Menu structure The Main menu contains main groups which are divided further into more detailed submenus. • Control • Events • Measurements •...
Section 4 1MAC456939-IB D Using the HMI GUID-1746ED04-A2AC-49E8-8988-8F410711D0C6-ANSI V2 EN Figure 33: Viewing the single-line diagram with ANSI symbols 4.2.6 Showing parameters Click Parameter list in the left navigation bar. GUID-9B9541AB-AAF2-41A5-BD5F-BD321F730F7F-ANSI V3 EN Figure 34: Displaying parameters Select Enabled Settings or All Settings from the drop-down menu. 620 series ANSI Operation Manual...
Section 4 1MAC456939-IB D Using the HMI GUID-55FB06BD-BCB4-4CDD-B947-7ED63B1745A4 V1 EN Figure 35: Enabled settings Click Save to save selected parameters in the .csv file format. Click Print to print all the selected parameters. 4.2.7 Editing values Select a menu in the left navigation bar. Click a submenu to see function blocks.
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Section 4 1MAC456939-IB D Using the HMI GUID-79832AA3-E883-4D37-BAB3-5CDAB211115C-ANSI V2 EN Figure 36: Enable writing to edit a value The selected setting group is shown in the Setting Group drop-down list. The active setting group is indicated with an asterisk *. Edit the value.
Section 4 1MAC456939-IB D Using the HMI GUID-B5E065E6-DAAF-447D-A684-D34CC16A3AAE-ANSI V2 EN Figure 38: Warning indicating that the entered value is incorrect • If writing values fails, a warning dialog box is displayed. GUID-BEAAA196-1E0D-4FA5-BE91-E95F63401BDF-ANSI V1 EN Figure 39: Warning indicating that the values were not written to the protection relay If writing is enabled accidentally, click Disable Write.
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Section 4 1MAC456939-IB D Using the HMI Some parameters have an edit-copy. If editing is cancelled, the values with an edit-copy are immediately restored to the original value. The values without an edit-copy, such as string values, are restored to the original value only after a reboot even though the edited value is not stored in the flash memory.
Section 4 1MAC456939-IB D Using the HMI Committing values takes a few seconds. If the values are not committed, they are not taken into use and they are lost after a reboot. 4.2.9 Clearing and acknowledging All messages and indications, including LEDs and latched outputs as well as registers and recordings, can be reset, acknowledged or cleared using the Clear menu.
Section 4 1MAC456939-IB D Using the HMI 4.2.10 Selecting programmable LEDs view The programmable LEDs view shows the status of the programmable LEDs. These are the same LEDs that are located on the upper right side of the LHMI panel. •...
Section 4 1MAC456939-IB D Using the HMI GUID-B680F7EA-7387-444C-AB88-5732E7C4AB47-ANSI V1 EN Figure 45: Monitoring events Click Freeze to stop updating the event list. Select a page from the drop-down list to view older documents. To save the events in the CSV file format, click Save and copy the CSV content to text editor and save in the CSV file format.
Section 4 1MAC456939-IB D Using the HMI GUID-884BA4F7-E528-4E33-A4AD-FFBCFA6D46F0-ANSI V1 EN Figure 46: Selecting DFR records view 4.2.12.1 Uploading DFR records Click DFR records on the menu bar. To upload a DFR record, click the icons in the CFG and DAT columns of the record. 620 series ANSI Operation Manual...
Section 4 1MAC456939-IB D Using the HMI GUID-95DC0A99-8043-4BA1-8166-49BA597F67C1-ANSI V1 EN Figure 47: Uploading a DFR record Save both files in the same folder on your computer. Open the DFR record files with a suitable program. 4.2.12.2 Triggering DFR recorder manually Click DFR records on the menu bar.
Section 4 1MAC456939-IB D Using the HMI GUID-96B8E652-0303-4352-95A8-239E9689F689-ANSI V1 EN Figure 48: Manual triggering 4.2.12.3 Deleting DFR records Click DFR records on the menu bar. Delete records. • Click Delete all to delete all records. • Select one or more recordings and click Delete to delete selected records. 620 series ANSI Operation Manual...
Section 4 1MAC456939-IB D Using the HMI GUID-092AEF26-C6D6-4350-A8A1-09483FCA5104-ANSI V1 EN Figure 49: Deleting DFR records Click OK to confirm or Cancel to cancel the deletion. 4.2.13 Selecting phasor diagrams Internet Explorer version 9.0 requires an SVG plugin to view the phasor diagrams whereas Internet Explorer versions 10.0 and 11.0 do not require any additional plugins for SVG support.
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Section 4 1MAC456939-IB D Using the HMI GUID-CCFB709D-27FE-4631-8086-A6AE76DD117E-ANSI V1 EN Figure 50: Monitoring phasors Toggle the diagram visibility by selecting the diagram from the drop-down menu. GUID-1C22FB78-DF57-4DCB-9B08-7EC1247C273E-ANSI V1 EN Figure 51: Toggling the diagram visibility Visible diagrams are indicated with an asterisk *. Change the size of the diagram by changing the zoom value.
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Section 4 1MAC456939-IB D Using the HMI GUID-3BFE584C-C532-4EAF-8ED7-5D30984E6F3F-ANSI V1 EN Figure 52: Zooming the diagram Click Freeze to stop updating the phasor diagram. No updates are displayed in the diagram. GUID-8B768DE6-0DF7-4F82-8782-82C80FB9581D-ANSI V1 EN Figure 53: The arrow extends outside the circle if the current value is too high 620 series ANSI Operation Manual...
Section 4 1MAC456939-IB D Using the HMI 4.2.14 Selecting fault records • Select from the main menu Monitoring/Recorded data/Fault record to view a list of all available fault records. The newest fault record is first on the list. The fault records list is updated automatically.
Section 4 1MAC456939-IB D Using the HMI GUID-050E91C2-381A-4DDE-AF19-567F23D45771-ANSI V1 EN Figure 55: Fault record parameters 4.2.15 Using Web HMI help The context-sensitive WHMI help provides information on a single parameter, for example. • Move the mouse over the to display the help dialog box. 620 series ANSI Operation Manual...
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Section 4 1MAC456939-IB D Using the HMI GUID-804A55E3-DB48-4615-B3AF-602CDBC84FE3-ANSI V1 EN Figure 56: Opening the WHMI help 620 series ANSI Operation Manual...
Section 5 1MAC456939-IB D Protection relay operation Section 5 Protection relay operation Normal operation In a normal protection relay use situation, the basic operation includes monitoring and checking procedures. • Monitoring measured values • Checking object states • Checking function setting parameters •...
Section 5 1MAC456939-IB D Protection relay operation • Checking programmable LEDs • Reading event history • Checking fault records • Analyzing DFR recordings Document the disturbance before clearing the information from the protection relay. Only authorized and skilled personnel should analyze possible errors and decide on further actions.
Section 5 1MAC456939-IB D Protection relay operation 5.2.4 Relay self-supervision The relay self-supervision handles internal run-time fault situations.The main indication of an internal fault is a flashing green Normal LED. Internal faults can be divided to hardware errors, run-time errors in the application or operating system and communication errors.
Section 5 1MAC456939-IB D Protection relay operation After completing the editing of setting group values, the new values are activated. The user can either commit the edited values or discard them. Setting values can also be copied from one setting group to another. 5.3.2 Settings for different operating conditions Protection relay settings can be designed for various operation conditions by defining...
Section 6 1MAC456939-IB D Operating procedures Section 6 Operating procedures Monitoring 6.1.1 Indications The operation of the protection relay can be monitored via three different indications on the LHMI. • Three indicator LEDs with fixed functionality: Normal, Pickup and Trip •...
Section 6 1MAC456939-IB D Operating procedures 6.1.1.2 Monitoring an internal relay fault The flashing green LED indicates an internal relay fault. Internal relay fault messages are shown in a dialog box. A071144-ANSI V1 EN Figure 58: Fault indication Select Main menu/Monitoring/IED status/Self-supervision to monitor the latest fault indication.
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Section 6 1MAC456939-IB D Operating procedures Measured values available in the protection relay depend on the chosen functionality, relay type and variant. Table 18: Measured values Indicator Description IA-A Measured current amplitude phase A IB-A Measured current amplitude phase B IC-A Measured current amplitude phase C IA2-A...
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Section 6 1MAC456939-IB D Operating procedures Indicator Description P2-kW Active power, magnitude of instantaneous value S2-kVA Apparent power, magnitude of instantaneous value Q2-kVAr Reactive power, magnitude of instantaneous value IG-A Measured residual current VG-kV Measured residual voltage Power factor, magnitude of instantaneous value, phase A Power factor, magnitude of instantaneous value, phase B Power factor, magnitude of instantaneous value, phase C PA-kW...
Section 6 1MAC456939-IB D Operating procedures Indicator Description V2-kV Measured negative-sequence voltage V0-kV Measured zero-sequence voltage V1B-kV Measured positive-sequence voltage V2B-kV Measured negative-sequence voltage V0B-kV Measured zero-sequence voltage 6.1.2.2 Using the local HMI for monitoring Select Main menu/Measurements to monitor measured and calculated values. The list of protection relay's basic measurements is shown.
Section 6 1MAC456939-IB D Operating procedures A070861-ANSI V2 EN Figure 59: Changing the value The DFR recorder is now triggered. 6.1.3.2 Monitoring DFR data Upload individual disturbance recordings from the protection relay with the PCM600 software to monitor DFR data. Select Main menu/DFR records.
Section 6 1MAC456939-IB D Operating procedures A070863-ANSI V2 EN Figure 60: Monitoring DFR via the LHMI 6.1.3.3 Controlling and uploading of DFR recorder data DFR recorder data can be controlled and read with PCM600. It can also be read via WHMI.
Section 6 1MAC456939-IB D Operating procedures A071146-ANSI V2 EN Figure 61: Monitoring fault records 6.1.3.5 Monitoring events Event view contains a list of events produced by the application configuration. Each event takes one view area. The header area shows the currently viewed event index and the total amount of the events.
Section 6 1MAC456939-IB D Operating procedures 6.1.3.6 Monitoring and uploading load profile record • Monitor the recording memory usage of the load profile via Main menu/ Monitoring/Load profile record. • Upload and analyze the load profile record with PCM600. 6.1.4 Remote monitoring The protection relay supports comprehensive remote monitoring.
Section 6 1MAC456939-IB D Operating procedures GUID-D85CFFC9-F239-48A7-82A1-650C8F4E12AA-ANSI V1 EN Figure 63: Single-line diagram with one breaker and IEC symbols GUID-B60F4C1E-0B07-414A-BD98-0BA8A69345B8-ANSI V1 EN Figure 64: Single-line diagram with one breaker and ANSI symbols The selected object has a square around it. Press to open or to close the selected object.
Section 6 1MAC456939-IB D Operating procedures The control position of the protection relay affects the controlling SLD buttons. Depending on the parameter settings, the protection relay may have to be in local state for the control to succeed. 6.2.2 Controlling via the control menu The primary equipment can be controlled via the LHMI with the Open and Close buttons when the protection relay is set to the local-control mode and accessing the control operations is authorized.
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Section 6 1MAC456939-IB D Operating procedures A071170 V4 EN Figure 66: Opening a circuit breaker • To cancel the operation, select No and press A071172 V3 EN Figure 67: Cancelling operation The time between selecting the object and giving a control command is restricted by an adjustable time-out.
Section 6 1MAC456939-IB D Operating procedures Resetting protection relays 6.3.1 Clearing and acknowledging via the local HMI All messages and indications, including LEDs and latched outputs as well as registers and indications, including recordings can be reset, acknowledged or cleared with the Clear button.
Section 6 1MAC456939-IB D Operating procedures A070860-ANSI V2 EN Figure 68: Clear view Select the item to be cleared with Press , change the value with and press again. The item is now cleared. Repeat the steps to clear other items. Use the button as a shortcut for clearing.
Section 6 1MAC456939-IB D Operating procedures A071150 V3 EN Figure 69: Active setting group Select the setting group with Press to confirm the selection or to cancel. A071152 V3 EN Figure 70: Selecting the active setting group Commit the settings. Remember to document the changes you make.
Section 6 1MAC456939-IB D Operating procedures Select Main menu/Settings/Setting group/Copy group 1 and press Change the options with and press to confirm the selection. GUID-7C997215-CA0C-43E7-8D8B-324E69086C35 V1 EN Figure 71: Copying setting group 1 into 6 6.4.1.3 Browsing and editing setting group values Select Main menu/Settings/Settings and press Select the setting group to be viewed with and press...
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Section 6 1MAC456939-IB D Operating procedures To browse different function blocks, scroll the list with and to select a function block press . To move back to the list, press The function block list is shown in the content area of the display. On the left in the header, you see the current setting group, and on the right the menu path.
Section 6 1MAC456939-IB D Operating procedures A070922-ANSI V2 EN Figure 75: Editing the setting group value The active setting group is indicated with an asterisk * . 6.4.2 Activating programmable LEDs Select Main menu/Configuration/Programmable LEDs. Select a programmable LED with Press to enter the selection and to change the programmable LED mode.
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Section 6 1MAC456939-IB D Operating procedures GUID-799BFDDC-93D0-4887-818E-E7C7905F236D V1 EN Figure 76: Autoscroll delay 620 series ANSI Operation Manual...
Inspect the protection relay visually. • Inspect the protection relay visually to find any physical error causes. • If you can find some obvious physical damage, contact ABB for repair or replacement actions. Check whether the error is external or internal. •...
Section 7 1MAC456939-IB D Troubleshooting 7.1.3.1 Checking front communication link operation • To verify front communication, check that both LEDs above the RJ-45 communication port are lit. Table 19: Front communication LEDs Communication ok Uplink Steady green light Communication Flashing yellow light 7.1.3.2 Checking time synchronization •...
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The protection relay continues to perform internal tests during the fault situation. The internal fault code indicates the type of internal relay fault. When a fault appears, record the code so that it can be reported to ABB customer service. A071144-ANSI V1 EN Figure 77:...
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Section 7 1MAC456939-IB D Troubleshooting Fault indication Fault code Additional information Internal Fault Faulty Signal Output relay(s) in card SO-relay(s),X110 located in slot X110 Internal Fault Faulty Signal Output relay(s) in card SO-relay(s),X120 located in slot X120 Internal Fault Faulty Signal Output relay(s) in card SO-relay(s),X130 located in slot X130 Internal Fault...
LHMI. The warning indication message can be manually cleared. If a warning appears, record the name and code so that it can be provided to ABB customer service. 620 series ANSI...
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Section 7 1MAC456939-IB D Troubleshooting A071222-ANSI V1 EN Figure 78: Warning Table 21: Warning indications and codes Warning indication Warning code Additional information Warning An internal system error has occurred. System warning Warning A watchdog reset has occurred. Watchdog reset Warning The auxiliary supply voltage has dropped Power down det.
Section 7 1MAC456939-IB D Troubleshooting Warning indication Warning code Additional information Warning Error in the GOOSE message receiving GOOSE Rx. error Warning Analog channel configuration error AFL error Warning A new composition has not been Unack card comp. acknowledged/accepted. Warning Error in protection communication Protection comm.
Section 7 1MAC456939-IB D Troubleshooting Select Main menu/Configuration/General/Factory setting and press Set the value with and press Confirm by selecting Yes with and press The protection relay restores the factory settings and restarts. Restoring takes 1...3 minutes. Confirmation of restoring the factory settings is shown on the display a few seconds, after which the relay restarts.
In case of permanent faults, the measurement chain should be checked to remove the origin of the faulty measurement data. In case of persistent faults originating from protection relay's internal faults, contact ABB for repair or replacement actions. 620 series ANSI Operation Manual...
Section 8 1MAC456939-IB D Commissioning Section 8 Commissioning Commissioning checklist Familiarize yourself with the protection relay and its functionality before you start the commissioning work. • Ensure that you have all the needed station drawings such as single line and wiring diagrams.
Section 8 1MAC456939-IB D Commissioning Checking the installation 8.2.1 Checking of the power supply Check that the auxiliary supply voltage remains within the permissible input voltage range under all operating conditions. Check that the polarity is correct before powering the protection relay.
Section 8 1MAC456939-IB D Commissioning If the CT secondary circuit is opened or its ground connection is missing or removed without the CT primary being de-energized first, dangerous voltages may be produced. This can be lethal and cause damage to the insulation.
Section 8 1MAC456939-IB D Commissioning Do not use AC voltage. Binary inputs are rated for DC voltage only. 8.2.4.2 Checking binary output circuits • Preferably, disconnect the binary output connector from the binary output cards. • Check all connected signals so that both load and voltage are in accordance with the protection relay specifications.
Section 8 1MAC456939-IB D Commissioning Table 22: Predefined user categories and default passwords Username LHMI WHMI password User rights password VIEWER 0001 remote0001 Only allowed to view OPERATOR 0002 remote0002 Authorized to make operations ENGINEER 0003 remote0003 Allowed to change protection relay parameters, but no operation rights ADMINISTRATOR 0004...
Section 8 1MAC456939-IB D Commissioning 8.4.1.1 Communication link options between PCM600 and protection relays Two options are available for the connection of PCM600 to the protection relay. • Direct point to point link between PCM600 and the protection relay • Indirect link via a station LAN or from remote via a network Point to point link The protection relay is provided with an RJ-45 connector on the LHMI.
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Section 8 1MAC456939-IB D Commissioning A071162 V1 EN Figure 79: Selecting TCP/IP protocol Select Obtain an IP address automatically and Obtain DNS server address automatically. 620 series ANSI Operation Manual...
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Section 8 1MAC456939-IB D Commissioning A071224 V1 EN Figure 80: Obtaining IP address automatically Close all open windows by clicking OK and start PCM600. Administrator rights are requested to change the configuration as described above. Setting the rear communication To set up a standard PC with MicroSoft Windows operating system for rear communication: To open Network Connections, click Start, point to Settings, click Control Panel, and then double-click Network Connections.
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Section 8 1MAC456939-IB D Commissioning A071162 V1 EN Figure 81: Selecting TCP/IP protocol Choose Use the following IP address. Enter an IP address and a subnet mask. Make sure that the IP address is unique, that is not used by any other device on the network. 620 series ANSI Operation Manual...
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Section 8 1MAC456939-IB D Commissioning A071164 V1 EN Figure 82: Setting IP address and subnet mask Close all open windows by clicking OK and start PCM600. Administrator rights are requested to change the configuration as described above. Setting protection relay's IP address in PCM600 In PCM600 the protection relay's IP address can be defined via the first window of the wizard by including a new protection relay in the project or by entering the protection relay's IP address in the Object Properties window.
Section 8 1MAC456939-IB D Commissioning The used method depends on the time at which the IP address is available. Defining IP address in the Object Properties windows allows changing the IP address at any time. Setting protection relay and communication 8.5.1 Communication settings The protection relay is provided with an RJ-45 front port on the LHMI.
Section 8 1MAC456939-IB D Commissioning The redundant communication module has three operation modes: “Normal”, “HSR” and “PRP”. The operation mode can be changed from communication settings. For more information, see the communication protocol manuals and the technical manual. 8.5.1.1 Serial communication ports and drivers Depending on the hardware configuration, the protection relay can be equipped with one or several UART-based serial communication ports.
Section 8 1MAC456939-IB D Commissioning COM parameter Values Hardware options Baudrate 1 = 300 All modes 2 = 600 3 = 1200 4 = 2400 5 = 4800 6 = 9600 7 = 19200 8 = 38400 9 = 57600 10 = 115200 [bits/sec] Serial mode parameter value must be “RS485 2wire”.
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Section 8 1MAC456939-IB D Commissioning Depending on the communication protocol, the serial driver software receives single characters or complete protocol frames, based on the frame start/stop characters or on timing. Monitoring data for a COM channel can be divided into basic and detailed diagnostic counters.
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Section 8 1MAC456939-IB D Commissioning Table 25: Basic diagnostic counters Counter Function Characters received Counts all incoming non-erroneous characters. This counter operates regardless of if the serial driver is set to detect a whole protocol link frame or just separate characters. Frames received Counts all protocol specific non-erroneous frames received.
Section 8 1MAC456939-IB D Commissioning Table 27: Link status Parameter Function Link status Link status in write direction: By writing 1 to the parameter the diagnostic counters are reset to 0. Link status in monitoring direction: If the driver is in use by any communication protocol, the monitoring value shows 1.
Section 8 1MAC456939-IB D Commissioning 8.5.1.6 Connecting jumper connectors See the technical manual for details on jumper connectors. 8.5.1.7 Communication checklist Check the physical connections. After the settings are changed, allow them to be stored in the non-volatile memory (S character on the icon area of the LHMI). Reboot the unit to allow the setting changes to take effect in DNP3.
Section 8 1MAC456939-IB D Commissioning 8.5.2 Setting the local HMI 8.5.2.1 Changing the local HMI language Select Main menu/Language and press Change the language using Press to confirm the selection. Commit the changes. A071010 V2 EN Figure 83: Changing the LHMI language To change the language using a shortcut, press simultaneously anywhere in the menu.
Section 8 1MAC456939-IB D Commissioning 8.5.2.3 Changing display symbols Use the keypad to switch between the display symbols IEC 61850, IEC 60617 and ANSI. Select Main Menu/Configuration/HMI/FB naming convention and press Change the display symbols with Press to confirm the selection. The protection relay has to be rebooted if the WHMI display symbols are changed.
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Section 8 1MAC456939-IB D Commissioning The DST on/off date must precede the selected DST on/off day and be within the same week as the DST shift. Table 28: Possible date values for DST change on Sunday Day of the DST shift DST on/off date (dd) First Sunday of the month Second Sunday of the month...
Section 8 1MAC456939-IB D Commissioning 8.5.3 Setting protection relay parameters 8.5.3.1 Defining setting groups Selecting a setting group for editing Select Main Menu/Settings/Edit setting group. Select the setting group to be edited with Press to confirm the selection. Edit the settings. A070858 V3 EN Figure 84: Selecting a setting group...
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Section 8 1MAC456939-IB D Commissioning A071166 V3 EN Figure 85: Selecting a setting group To browse the settings, scroll the list with and to select a setting press To browse different function blocks, scroll the list with and to select a function block press .
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Section 8 1MAC456939-IB D Commissioning A071168-ANSI V2 EN Figure 87: Selecting the setting group value Only values within the selected setting group can be changed. Press to change the value and to confirm the selection. A070922-ANSI V2 EN Figure 88: Editing the setting group value The active setting group is indicated with an asterisk * .
Section 8 1MAC456939-IB D Commissioning A071150 V3 EN Figure 89: Active setting group Select the setting group with Press to confirm the selection or to cancel. A071152 V3 EN Figure 90: Selecting the active setting group Commit the settings. Remember to document the changes you make. 8.5.3.2 Relay parametrization Protection relay parameters are set via the LHMI, WHMI or PCM600.
Section 8 1MAC456939-IB D Commissioning Setting parameters need to be calculated according to the electrical network conditions and the electrical characteristics of the protected equipment. The protection relay's settings need to be verified before the protection relay is connected to a system. Document all changes to parameter settings.
Section 8 1MAC456939-IB D Commissioning 8.6.1 Selecting the test mode The test mode can be activated using the LHMI. The green Normal LED is flashing to indicate that the test mode is activated. The Normal LED also flashes if the protection relay detects a diagnostic failure.
Section 8 1MAC456939-IB D Commissioning Select Main menu/Tests/Binary outputs/X100 (PSM)/X100-PO1 and press Select the value with Press to confirm the selection. If the optional BIO-module (X110) is included in the protection relay, the menu path could also be Main menu/Tests/Binary Outputs/X110 (BIO)/<binary output>.
ABB Product Data Registration The ABB Product Data Registration feature traces composition changes in the protection relay's SW or HW. Traceability allows better support and maintenance possibilities. After a composition change, an LCT indication is seen on the LHMI at the protection relay startup.
Section 9 1MAC456939-IB D Glossary Section 9 Glossary 100BASE-FX A physical medium defined in the IEEE 802.3 Ethernet standard for local area networks (LANs) that uses fiber optic cabling 100BASE-TX A physical medium defined in the IEEE 802.3 Ethernet standard for local area networks (LANs) that uses twisted- pair cabling category 5 or higher with RJ-45 connectors Alternating current 1.
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Section 9 1MAC456939-IB D Glossary EEPROM Electrically erasable programmable read-only memory Electromagnetic compatibility Ethernet A standard for connecting a family of frame-based computer networking technologies into a LAN Function block FIFO First in, first out Firmware System software or hardware that has been written and stored in a device's memory that controls the device FPGA Field-programmable gate array...
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Section 9 1MAC456939-IB D Glossary Life cycle traceability Light-emitting diode LHMI Local human-machine interface Media access control 1. Manufacturing message specification 2. Metering management system Modbus A serial communication protocol developed by the Modicon company in 1979. Originally used for communication in PLCs and RTU devices.
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Section 9 1MAC456939-IB D Glossary XML-based substation description configuration language defined by IEC 61850 Single-line diagram Simplified notation for representing a three-phase power system. Instead of representing each of three phases with a separate line or terminal, only one conductor is represented.