Table of Contents
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Click on Page Number to display detail of changes.
Date
Part Number
2009.01
9-883-430-01
2009.02
9-883-430-02
2009.04
9-883-430-03
HISTORY
Description of Revisions
Original Manual.
Change of Chassis name from NEX to NEX09.
Changes to Rear Cover Removal.
Model Name
:
KDL-22/32S5500
SERVICE MANUAL
(P.1)
(APP-A)
Version
1.0
2.0
3.0
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Table of Contents
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Summary of Contents for Sony KDL-22S5500
- Page 1 HISTORY Model Name KDL-22/32S5500 SERVICE MANUAL Click on Page Number to display detail of changes. Date Part Number Description of Revisions Version 2009.01 9-883-430-01 Original Manual. 2009.02 9-883-430-02 Change of Chassis name from NEX to NEX09. (P.1) 2009.04 9-883-430-03 Changes to Rear Cover Removal. (APP-A)
- Page 2 CHASSIS Ver 2.0 MODEL MODEL MODEL MODEL DEST DEST DEST DEST KDL-22S5500 KDL-22S5500 KDL-32S5500 KDL-32S5500 WE / OIRT / UK WE / OIRT / UK WE / OIRT / UK WE / OIRT / UK RM-ED017 RM-ED017 FLAT PANEL COLOR TV...
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Page 3: Table Of Contents
COMPONENTS IDENTIFIED BY SHADING AND MARKED THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. - 2 -... -
Page 4: General
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com UK PLUG WARNING WARNING (UK Models only) The flexible mains lead is supplied connected to a B.S. -
Page 5: Specifications
SPECIFICATIONS Model name KDL-32S55xx KDL-26S55xx KDL-22S55xx KDL-19S55xx System Panel System LCD (Liquid Crystal Display) Panel TV System Depending on your country/region selection Analogue: B/G/H, D/K, L, I Digital: DVB-T Colour/Video System Analogue: PAL, SECAM, NTSC 3.58, 4.43 (only Video In) Digital: MPEG-2 MP@ML Channel Coverage Analogue:48.25 - 855.25 MHz... -
Page 6: Connectors
CONNECTORS 21 Pin Connector (SCART) Pin No Signal Signal level Audio output B Standard level : 0.5V rms (right) Output impedence : Less than 1kohm* Audio input B Standard level : 0.5V rms (right) Output impedence : More than 10kohm* Audio output A Standard level : 0.5V rms (left) - Page 7 NEX SELF DIAGNOSTIC SOFTWARE IMPORTANT: The TV sets in this manual DO NOT contain a self-diagnostic function. If an error occurs, the TV will not stay on. Control LED’s LED Error Codes and Descriptions The TV sets in this manual DO NOT contain a self-diagnostic function. - 6 -...
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Page 8: Disassembly
SECTION 2 DISASSEMBLY 2-1. Rear Cover & Stand Removal (22 inches) 2-2. Rear Cover & Stand Removal (32 inches) See Appendix-A. See Appendix-A. 2-3. Button Bracket Removal 2-4. H1 Board Removal To remove the H1 board from the bracket, disconnect the To remove the Button Bracket, lift the bottom of the bracket wire harness, remove the 2 screws circled and lift the board towards the TV set. -
Page 9: Cover, Under Removal (32 Inches)
2-5. Cover, Under Removal (32 inches) 2-6. Speaker Removal (22 inches) To remove the speakers disconnect the speaker wire har- nesses from each speaker , remove the 4 screws circled from the bracket and ease the complete assy away from the TV set. Screw Part number(s) and Description(s) 7-685-661-79 SCREW, +BVTP2 4 X 12 4 Screws... -
Page 10: A Board Removal
2-9. Side Jack Bracket Removal 2-10. A Board Removal Clip Clip Disconnect the 6 harnesses from the board. Remove the 9 Release the 2 clips indicated and gently pull the bracket screws circled. The board can then be carefully lifted from the away from the A board in the direction of the arrow. -
Page 11: Adjustments
SECTION 3 ADJUSTMENTS 3-2. Service Menu Structure 3-1. How to enter the Service Mode Service adjustments to this model can be performed using the The following description shows the items that can be supplied Remote Commander RM-ED017. viewed and/or adjusted using the Service Menu. Turn on the power to the TV set. -
Page 12: Osd Service Menu
3-2-3. OSD Service Menu 3-2-4. Country Selection Menu The following menu appears on the screen when you enter The following menu appears on the screen when you enter the ‘OSD Service Menu’ (See Pic.4). This menu the ‘Country Selection Menu’ (See Pic.5). Using this menu allows viewing and adjustment of the AGC and viewing of the the destination country of the TV can be set. -
Page 13: White Balance Adjustment
3-3. White Balance adjustment 3-3-4. “WARM ” White Balance Adjustment Select “WARM” from Color Tone in Service Alignments 3-3-1. Preparation Menu. Input 70IRE full white pattern signal into Component In. Allow approximately 30 minutes for the set to warm up Adjust “White Point Red”, “White Point Green”, “White Point before proceeding with the white balance adjustment. -
Page 16: Circuit Board Location
4-2. CIRCUIT BOARD LOCATION 5-2. CIRCUIT BOARD LOCATION Reference Information A (MAIN) RESISTOR : METAL FILM : SOLID G (POWER) 22 inches G2BE (POWER) 32 inches FPRD : NON FLAMMABLE CARBON FUSE : NON FLAMMABLE FUSIBLE : NON FLAMMABLE METAL OXIDE : NON FLAMMABLE CEMENT : NON FLAMMABLE WIREWOUND CVM Board... -
Page 40: Exploded Views
SECTION 5 EXPLODED VIEWS NOTE : Items marked “*” are not stocked Non-serviceable items with no part number and no description are not stocked because they are not since they are seldom required for required for routine service. routine service. Some delay should The construction parts of an assembled part are indicated be anticipated when ordering these items. -
Page 41: 5-1B. Chassis (32 Inches)
5-1b. CHASSIS (32 inches) Note : The components identified by mark contain confidential information. Strictly follow the instructions when ever the components are repaired and/or replaced. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK £ 1-802-803-22 LCD PANEL (32 INCH WXGA TFT) 4-126-573-01 PLATE, SP BAFFLE (32L) 1-474-163-11 MOUNTED PWB G2BE (POWER) 1-693-777-11 TUNER, ENG37E10KF... -
Page 42: Bezel & Stand Assy
5-2. BEZEL & STAND ASSY REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2348-358-1 BEZEL ASSY (22) (22 inches) X-2345-300-1 STAND ASSY (SG) (22 inches) X-2348-353-1 BEZEL ASSY (32) (32 inches) X-2348-355-1 STAND ASSY (M1) (32 inches) 4-126-580-01 COVER, STAND (M) (32 inches) Note: Cover, Stand is not available to order for 22 inch models. -
Page 43: 5-3A. Rear Cover & Power Supply Cords (22 Inches)
5-3a. REAR COVER & POWER SUPPLY CORDS (22 inches) UK MODELS ONLY REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2348-359-1 REAR COVER ASSY (22) £ 1-835-571-11 POWER SUPPLY CORD (WITH CONNECTOR)(AEP) *4-135-515-01 PLATE, VESA £ 1-835-572-11 POWER SUPPLY CORD (WITH CONNECTOR)(UK) - 42 -... -
Page 44: 5-3B. Rear Cover & Power Supply Cords (32 Inches)
5-3b. REAR COVER & POWER SUPPLY CORDS (32 inches) UK MODELS ONLY REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2348-354-1 REAR COVER ASSY (32) £ 1-835-571-11 POWER SUPPLY CORD (WITH CONNECTOR)(AEP) *4-135-504-01 BRACKET, VESA (M6) £ 1-835-572-11 POWER SUPPLY CORD (WITH CONNECTOR)(UK) - 43 -... - Page 45 This Page is intentionally left blank. - 44 -...
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Page 48: Accessories & Connectors
Connector Assy) are not serviceable parts in this model and so are not listed above. Note: The circuit boards in this TV set are non Sony boards and are not servicable to component level. Electrical parts lists for these boards are not included in this manual. - Page 49 English Sony Corporation 09DP7100-1 Sony UK Printed in U.K. © 2009.04 9-883-430-03 Service Promotions Dept.
- Page 50 Ver 3.0 Appendix-A Rear Cover & Stand Removal (22 inches) (Step 1) => => Remove the ‘Rear Cover’ fixing screws indicated and gently push in at the corners of the ‘Rear Cover’ to release the 4 hooks. Screw Part number(s) and Description(s) 1) 2-580-640-01 SCREW, +BVTP2 4 X 16 8 Screw...
- Page 51 Rear Cover & Stand Removal (32 inches) (Step 1) => => => Remove the ‘Rear Cover’ fixing screws indicated. Screw Part number(s) and Description(s) 1) 2-580-640-01 SCREW, +BVTP2 4 X 16 12 Screws 2) 7-682-961-09 SCREW, +PSW M4 X 8 2 Screws 3) 7-685-648-79 SCREW, +BVTP 3 X 12...