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FINISHER-F1/
SADDLE FINISHER-F2
SERVICE
MANUAL
REVISION 0
JULY 2000
COPYRIGHT © 2000 CANON INC.
FY8-13GU-000
FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA

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Summary of Contents for Canon FINISHER-F1

  • Page 1 FINISHER-F1/ SADDLE FINISHER-F2 SERVICE MANUAL REVISION 0 FY8-13GU-000 JULY 2000 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 2 Prepared by OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 3 OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION CANON INC. 5-1, Hakusan 7-chome, Toride-shi Ibaraki, 302-8501 Japan COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 3 INTRODUCTION This Service Manual contains basic data and figures for the Finisher-F1/Saddle Fin- isher-F2 needed to service the machine in the field. This manual comprises the following chapters: Chapter 1 “General Description” introduces the finisher’s features, specifications, and names of parts, and shows how to operate the finisher.
  • Page 4 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 5: Table Of Contents

    J. Buffer Path Operation ..... 2-46 B. Type of Delivery Paths .... 2-15 K. Detecting Jams ...... 2-51 C. Feeding and Delivering ..2-18 III. POWER SUPPLY SYSTEM ..2-56 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 6 A. Externals and Controls ... 5-28 II. SADDLE STITCHER UNIT ..5-13 B. Puncher Driver System ..5-29 A. Externals and Controls ... 5-13 C. PCBs ........5-40 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 7 C. PUNCHER UNIT (option) G. PUNCHER UNIT (option) CIRCUIT GENERAL TIMING CHART ..A-3 DIAGRAM ......... A-29 D. SIGNAL AND H. SOLVENTS AND OILS ..... A-38 ABBREVIATIONS ....... A-4 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 8 IV. MAINTENANCE BY THE D. Removing Paper Jams from the USER ........1-23 Saddle Stitcher Unit A. Maintenance by the User ..1-23 (Saddle Finisher-F2) ....1-16 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 9: Chapter 1 General Description

    The use of the puncher unit enables the finisher to punch sheets for binders before they are output. (The puncher unit is capable of handling papers between 64 and 200 gm/m . It can- not handle special paper, postcards and transparencies.) COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 10: Specifications

    2. Alignment may not be correct if 750 or more small-size sheets are stacked. 3. The accuracy of the stack height is ± 7 mm/0.28 in. Table 1-201 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 11 The term “small-size” stands for A4, A5, A5R, B5, postcard, LTR, STMT, STMTR, while the term “large-size” stands for A3, B4, A4R, B5R, LTRR, 279 × 432 mm (11² × 17²), LGL. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 12 B4 and B5 279 x 432 mm (11'' x 17'') and LTR 82.7±4mm/ 62.7±4mm/ 73.7±4mm/ 3.26±0.16in 2.47±0.16in 2.9±0.16in 202.7±4mm/ 182.7±4mm/ 193.7±4mm/ 7.98±0.16in 7.19±0.16in 7.63±0.16in Figure 1-201 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 13 Power consumption 160 W or less Serial number XCKxxxxx (Saddle Finisher-F2) Note1: Special paper, postcards, transparencies, reproducibles, label paper and hole-punched paper cannot be handled. Table 1-203 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 14 208.5±2mm/ 188.5±2mm/ 165±2mm/ 8.21±0.08in 7.42±0.08in 6.5±0.08in Stack front edge 279mm x 432mm LTRR (11'' x 17'') 79.7±2mm/ 48±2mm/ 3.14±0.08in 1.89±0.08in 199.7±2mm/ 168±2mm/ 7.86±0.08in 6.61±0.08in Figure 1-202 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 15 [1] 2 holes (Puncher Unit-A1) A3/A4 108.5±3 mm/4.27±0.12 in B5/B4 88.5±3 mm/3.48±0.12 in 80±1 mm/ 65±3 mm/2.56±0.12 in 3.15±0.04 in 51±3 mm/2.01±0.12 in 12±3 mm/ 0.47±0.12 in COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 16 92.5±3 mm/3.64±0.12 in 21±1 mm/ 21±1 mm/ 70±1 mm/ 0.83±0.04 in 2.76±0.04 in 0.83±0.04 in 12±3 mm/ 0.47±0.12 in Specifications are subject to change without notice. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 17: Cross Section

    [6] Height sensor [15] Feed belt [7] Wrap flapper [16] Tray lift motor [8] Buffer roller [17] Saddle stitcher unit [9] Buffer inlet flapper (Saddle Finisher-F2) Figure 1-204 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 18 [9] Stitcher mount [4] Holding roller [10] Paper pushing plate [5] Stitcher (front, rear) [11] Crescent roller [6] Inlet roller [12] Paper positioning plate Figure 1-205 1-10 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 19 [7] Horizontal registration motor [3] Hole puncher (Punch blade) [8] Scrap full detector PCB unit [4] Die [9] Punched scrap container [5] Photosensor PCB Figure 1-206 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 1-11...
  • Page 20: Using The Machine

    Note, however, that paper jams at the pa- per feed inlet on the finisher unit can be re- moved by opening the front cover of the host machine as the Finisher-F1 is fixed to the host Figure 1-303 machine. 1) Holding the finisher unit as shown, move 4) Lift the buffer roller cover, and remove the it to detach it from the host machine.
  • Page 21: Supplying The Finisher Unit With Staples

    Figure 1-307 Operate as instructed on the display. Figure 1-309 3) When the staple cartridge has slightly slid out, hold and pull it out. Figure 1-310 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 1-13...
  • Page 22 Make sure that the new cartridge is one cover. specifically designed for the finisher unit. Figure 1-315 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 1-14...
  • Page 23: Removing Staple Jams From The Finisher Unit

    Figure 1-320 6) Remove all staples that have slid out of the staple case. Figure 1-317 3) Shift down the green lever. Figure 1-321 Figure 1-318 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 1-15...
  • Page 24: Removing Paper Jams From The Saddle Stitcher Unit (Saddle Finisher-F2)

    When the cover has been closed, the stapler unit will automatically execute idle punching several times to advance the staples. Figure 1-323 2) Open the front lower cover. Figure 1-324 1-16 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 25 7) Close the front lower cover. ing it in. Figure 1-329 Figure 1-326 Connect the finisher unit. 5) Remove the jam. 9) Operate as instructed on the display. Figure 1-327 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 1-17...
  • Page 26: Supplying The Saddle Stitcher Unit With Staples (Saddle Finisher-F2)

    2) Slide out the stitcher unit. Figure 1-333 5) Set a new cartridge. Figure 1-331 Figure 1-334 Reference You must always replace both cartridges at the same time. 1-18 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 27: Removing Staple Jams From The Saddle Stitcher Unit (Saddle Finisher-F2)

    2) Slide out the stitcher unit. Figure 1-336 Figure 1-338 3) Pull the stapler of the stitcher unit to the front once, and then shift it up. Figure 1-339 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 1-19...
  • Page 28 Figure 1-342 Figure 1-345 Reference Whenever you have removed a staple jam, be sure to execute staple edging. 1-20 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 29: Removing Paper Jams From The Puncher Unit (Option)

    Figure 1-351 Operate as instructed on the display. Figure 1-347 3) Close the front cover of the puncher unit. Figure 1-348 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 1-21...
  • Page 30: Removing Punched Scrap From The Puncher Unit (Option)

    1) Open the front cover of the puncher unit. Figure 1-355 Figure 1-352 2) Slide out the punched scrap container. Figure 1-353 3) Discard the punched scrap. Figure 1-354 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 1-22...
  • Page 31: Maintenance By The User

    Caution: The finisher unit and the saddle stitcher unit use different cartridge types. Be sure that the appropriate type is used for each. Table 1-401 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 1-23...
  • Page 32 J. Buffer Path Operation ..2-46 B. Type of Delivery Paths ..2-15 K. Detecting Jams ....2-51 C. Feeding and Delivering ..2-18 III. POWER SUPPLY SYSTEM ..2-56 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 33: Chapter 2 Finisher Unit Basic Operation

    Saddle stitcher unit control system (Saddle Finisher-F2) Figure 2-101 Note: The term job offset refers to shifting each sorting job, separating a single stack into several stacks. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 34: Outline Of Electrical Circuitry

    Communicates with the host machine and the saddle stitcher unit. Q14 (regulator IC) Generates 5V. Figure 2-102 shows the flow of signals between the finisher and the options controller. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 35 PCB (Saddle Finisher-F2) Solenoid Switch EEP-ROM Punch driver PCB (Puncher unit (option)) Sensor EP-ROM Host machine (DC controller PCB CPU) Q8/Q89 Regulator IC Figure 2-102 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 36: Inputs To And Outputs From The Finisher Controller Pcb

    When the stapler is at the position sensor STPHP home position, “1”. J130-3 J12A-4 Tray home When the tray is at the position sensor TRYHP home position, “1”. Figure 2-103 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 37 J400-6 J14-7 +5V Tray lift motor When the tray lift motor SFTCLK2 clock sensor 2 is rotating, alternately between “1” and “0”. Sensor PCB Figure 2-104 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 38 SHUTCLD closed, “1”. N. O. Tray upper limit detecting switch +24VSHIFT N. C. J5-7 When the tray is at TRYLMT the upper limit, “0”. Figure 2-105 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 39 When staples are present in the cartridge, “0”. When the stapler is connected, “0”. J131-8 J131-1 Communication line Saddle stitcher controller PCB J2-1 Communication line Host machine Figure 2-106 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 40 J12B-7 When "0", the solenoid turns on. BESCPSL* +24V First feed motor J10-1 According to rotation direction/speed, changes between + and - in sequence. Figure 2-107 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 41 Second feed motor According to rotation direction/speed, changes between + and -. Inlet feed motor According to rotation direction/speed, changes between + and - in sequence. Figure 2-108 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 42: Feed/Drive System

    Rear diagonal 2-point Saddle stitch delivery (Saddle Finisher-F2 only) Figure 2-201 Normal delivery tray Normal delivery tray To saddle stitcher unit (Saddle Finisher-F2) Figure 2-202 2-10 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 43 Normal Delivery Simple Stacking The finisher delivers copies directly to the tray. Tray Tray Copies Copies Feed roller 1 Delivery roller Feed roller 2 Figure 2-203 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-11...
  • Page 44 Stapling tray Stopper Feed roller 1 Delivery roller Figure 2-205 Results of Delivering 4 Sets Copies handled by job offset Direction of delivery Figure 2-206 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-12...
  • Page 45 Stopper Stapling tray Delivery roller Feed roller 1 Figure 2-207 Paper width/2 Front diagonal stapling 2-point stapling Rear 1-point stapling Rear diagonal stapling Figure 2-208 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-13...
  • Page 46 For discussions of stacks in the saddle stitcher, see Chapter 3. To saddle stitcher Figure 2-209 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-14...
  • Page 47: Type Of Delivery Paths

    A3, B4, A4, A4R, B5, B5R, 279mm ´ 432mm (11² ´ 17² ), LGL, LTR, LTRR, transparencies (excluding thick stock) Table 2-202 Buffer roller Feed roller 2 Delivery roller Figure 2-211 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-15...
  • Page 48 2) The first copy wraps around the buffer roller and, at the same time, the second copy arrives from the host machine. First copy Second copy Figure 2-213 2-16 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 49 The third copy as explained here is moved through buffer paper path 1. This fact is omitted from the discussion to avoid interrupting the sequence of operations. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-17...
  • Page 50: Feeding And Delivering

    If the sensors detect a copy, the finisher unit judges that paper jams have not completely been removed, and sends the paper jam removal signal to the host machine again. 2-18 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 51 CHAPTER 2 FINISHER UNIT BASIC OPERATION Finisher controller PCB PI19 PI20 PI10 Figure 2-216 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-19...
  • Page 52 CHAPTER 2 FINISHER UNIT BASIC OPERATION Finisher controller PCB PI17 PI14 PI11 PI12 Figure 2-217 2-20 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 53: Job Offset

    This alignment operation is repeated until alignment of the fifth or last sheet in a sort job is com- pleted. At this time, the swing guide is moved down and is closed, and the delivery motor rotates clockwise to deliver the sheet. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-21...
  • Page 54 Swing guide open sensor (PI18) Swing guide closed detecting switch 1 (MS2) Escape solenoid (SL6) : Motor CW rotation : Motor CCW rotation Figure 2-219 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-22...
  • Page 55 3) The swing guide moves down and, at the same time, the delivery roller delivers the sheet. Offset sheet Swing guide Feed roller 2 Feed belts Delivery Tray 1/2 roller Stapling tray Stopper Figure 2-222 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-23...
  • Page 56: Staple Operation

    (M4) to return the stapler unit to the home position. If the stapler is already at the home position, it is kept as it is in wait. Stapler shift motor (M4) Sheets Stapler Stapler shift home position sensor (PI7) Figure 2-223 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-24...
  • Page 57 CHAPTER 2 FINISHER UNIT BASIC OPERATION Paper width/2 2-point stapling Front diagonal stapling Rear 1-point stapling Rear diagonal stapling Figure 2-224 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-25...
  • Page 58 The swing guide is kept in wait at the up position until the last sheet is output onto the stapling tray. Swing guide First sheet Feed roller 2 Feed belts Delivery roller Tray 1/2 Stapling tray Stapler Figure 2-225 2-26 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 59 Swing guide closed Delivery roller detecting switches (MS2/MS6) Swing motor clock sensor (PI20) Delivery motor clock sensor (PI10) Swing motor (M7) Delivery motor (M2) Figure 2-226 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-27...
  • Page 60 (M3) to put the sheets in order. Swing guide Paddles Second and subsequent sheets Feed roller 2 Feed belts Delivery Tray 1/2 Belt escape solenoid roller Stapling tray Stapler Figure 2-227 2-28 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 61 Escape direction Belt escape solenoid (SL7) Figure 2-228 Paddles Paddles Paddle solenoid (SL5) Second and subsequent sheets First sheet Stapler Second feed motor Stopper Figure 2-229 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-29...
  • Page 62 From then on, it rotates the delivery motor (M2) clockwise to deliver the stack to the tray. Swing guide Sheets Feed roller 2 Feed belts Delivery Tray 1/2 roller Stapling tray Stapler Figure 2-230 2-30 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 63 CHAPTER 2 FINISHER UNIT BASIC OPERATION Swing guide Delivery roller Swing motor (M7) Delivery motor (M2) Figure 2-231 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-31...
  • Page 64: Stapler Unit

    2 (MS6) is on (i.e., the swing guide is closed). This is to protect against injuries that could occur when a finger is stuck inside the stapler. 2-32 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 65 CHAPTER 2 FINISHER UNIT BASIC OPERATION Figure 2-232 Finisher controller PCB Figure 2-233 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-33...
  • Page 66 Belt escape solenoid (SL7) Staple motor (M6) Staple home position sensor (PI22) Stapler shift motor (M4) : Motor CW rotation : Motor CCW rotation Figure 2-234 2-34 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 67 See Figures 2-235 and later for an idea of the wait position according to the stapling mode. Front Diagonal Stapling The position is the same as the stapling position. Stopper Stapling tray delivery direction Stopper Guide plate Stapler Figure 2-235 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-35...
  • Page 68 The stapler is moved to and from the stapling position for each stapling operation. Stapler Wait position Stapling position Stopper Stapling tray delivery direction Stopper Guide plate Figure 2-237 2-36 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 69 The stapler is kept in wait at the center of the paper. Stapling occurs at two points, first at the rear and then at the front. Stopper Stapling position Wait position Stapler Stapling tray delivery direction Stapling position Stopper Guide plate Figure 2-238 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-37...
  • Page 70: Tray Operation

    The finisher controller PCB cuts off the +24V power of the tray lift motor (M5) as soon as the safety zone detecting switch (MS3) turns on while the shutter and the swing guide are open, stop- ping the operation of the finisher. 2-38 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 71 2 (PI19) Tray lift motor clock sensor 1 (PI19) Safety zone switch (MS3) Tray home position sensor (PI8) Tray lift motor (M5) Figure 2-239 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-39...
  • Page 72: Detecting The Height Of Stack On The Tray

    1. The term “small-size” stands for A4, LTR, and B5. 2. The term “large-size” stands for A3, A4R, B4, LGL, 279 × 432 mm (11² × 17²), and LTRR. 2-40 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 73 CHAPTER 2 FINISHER UNIT BASIC OPERATION Height sensor (PS1) Paper Figure 2-240 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-41...
  • Page 74: Shutter Operation

    See the following diagrams for how these operations take place. 1) The second feed motor rotates counterclockwise to move the shutter up. Second feed motor Figure 2-241 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-42...
  • Page 75 1/2 (PI9/19). Tray lift motor Figure 2-242 3) The second feed motor rotates counterclockwise, and the shutter moves down. Second feed motor Figure 2-243 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-43...
  • Page 76 Height sensor (PS1) Tray lift motor Figure 2-244 Claw Shutter Claw Shutter closed detecting switch (MS4) Shutter open sensor (PI5) One-way cam Second feed motor Figure 2-245 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-44...
  • Page 77 Tray lift motor (M5) Shutter closed detecting switch (MS4) Shutter open sensor (PI5) Correct height detected Height sensor (PS1) Motor CW rotation Motor CCW rotation Figure 2-246 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-45...
  • Page 78: Buffer Path Operation

    (SL3) turns on so as to cause the sheet to wrap around the buffer roller. Buffer outlet solenoid Buffer path inlet paper sensor (PI17) Figure 2-248 2-46 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 79 4) When the second sheet arrives and its leading edge reaches the inlet sensor (PI1), the buffer roller starts to operate once again. First sheet Second sheet Inlet sensor (PI1) Figure 2-250 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-47...
  • Page 80 6) When the trailing edge of the second sheet has moved past the buffer path paper sensor (PI14), the buffer roller stops and waits for the third sheet. Second sheet First sheet Third sheet Buffer path paper sensor (PI14) Figure 2-252 2-48 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 81 Second sheet First sheet Buffer outlet solenoid Third sheet Inlet sensor (PI1) Figure 2-254 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-49...
  • Page 82 9) The buffer roller continues to rotate, the third sheet overlaps the first and second sheets, and the three sheets are fed together towards the delivery roller. Figure 2-255 2-50 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 83: Detecting Jams

    The tray 1 paper sensor (PI11) and tray 2 paper sensor (PI12) are not used to detect jams. PI14 Sensor names Inlet sensor Delivery sensor Stapler tray sensor PI14 Buffer path paper sensor Figure 2-256 Table 2-202 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-51...
  • Page 84 Inlet sensor (PI1) Inlet sensor (PI1) Buffer path paper Buffer path paper Normal sensor (PI14) sensor (PI14) First feed motor (M1) First feed motor (M1) Figure 2-259 2-52 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 85 Inlet sensor (PI1) Delivery sensor (PI3) Delivery sensor (PI3) First feed motor (M1) First feed motor (M1) Second feed motor Second feed motor (M8) (M8) Figure 2-261 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-53...
  • Page 86 Jam check Normal Delivery sensor (PI3) Delivery sensor (PI3) Second feed motor Second feed motor (M8) (M8) Delivery motor (M2) Delivery motor (M2) Figure 2-263 2-54 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 87 12. Punch Jam (163E) The punch home sensor (PI3P) does not turn on again within 200 msec after turning off. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 2-55...
  • Page 88: Power Supply System

    (CB1) for protection against overcurrent. The 24 V line used to drive the first feed motor (M1), alignment motor (M3), and stapler shift motor (M4) are equipped with a fuse, which is designed to blow when an overcurrent occurs. 2-56 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 89: Basic Operation

    VI. CHECKING FOR A JAM ..3-38 MECHANISM ......3-14 VII. POWER SUPPLY ..... 3-43 A. Outline ....... 3-14 B. Controlling the Inlet Flappers ......3-17 COPYRIGHT © 2000 CANON INC. FINISHER-C1/SADDLE FINISHER-C2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 90: Outline

    Alignment drive system Stitcher drive system Delivery drive system Feed drive system Paper pushing plate drive system Paper folding roller drive system Figure 3-101 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 91: Electrical Circuitry

    Handles IPC communications. Electrical circuitry block diagram Saddle stitcher Sensor Motor controller PCB Q1 CPU Solenoid Switch Communi- cations IC Finisher controller Host machine Figure 3-102 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 92: Inputs To And Outputs From The Saddle Stitcher Controller Pcb

    “1”. sensor PI7S J106-3 J6-4 Paper When the paper positioning positioning PAPPOS plate is at the home position plate home sensor, “1”. position sensor Figure 3-103 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 93 “1”. paper sensor PI21S J130-3 J18-1 +5V Paper folding When the paper folding roller home position PAFLDHP* is at home position, “0”. sensor Figure 3-104 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 94 J4-3 MS2S When the front door is FDROPN Delivery door switch closed, “1”. N.O. J4-5 MS3S When the delivery door DELVMS is closed, “1”. Figure 3-105 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 95 The pulse signals change according to the rotation of the motor. +24V Alignment motor J113-5 J7-1 The pulse signals change according to the rotation of the motor. Figure 3-106 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 96 The states (+ and -) change according to the rotation of the motor. Finisher controller PCB J2-1 J131-1 J131-8 Communication line +24V +24V J132-1 J132-1 J1-1 Figure 3-107 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 97: Feeding/Drive System

    5. Folds and delivers the stack. 1) Receive sheets 3) Stitches the stack 2) Aligns the sheets 5) Folds and delivers the stack 4) Feeds the stack Figure 3-201 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 98 15 sheets (maximum of 14 sheets of 80 g/m + 1 sheet of 200 g/m Direction of delivery Second sheet First sheet Paper positioning plate Figure 3-202 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 99 The alignment plates are mounted at the edge of the vertical path assem- bly. The alignment plates also operate after stapling to prepare the stack for delivery. Sheets Alignment plate Alignment plate Paper positioning plate Figure 3-203 3-10 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 100 If only one sheet of paper arrives from the host machine, stitching does not take place and the sequence goes to the next operation (stack feeding). Stitcher Staple Figure 3-204 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-11...
  • Page 101 Paper folding roller Paper pushing guide Paper positioning plate Guide plate Figure 3-205 3-12 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 102 The paper folding rollers together with the delivery roller then move the stack along to output it on the delivery tray. Paper folding roller Delivery roller Figure 3-206 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-13...
  • Page 103: Paper Output Mechanism

    The inlet is equipped with the No.1, No.2 and No.3 paper sensors (PI18S, PI19S, PI20S) each suited to a specific paper size, and the paper positioning plate is equipped with a paper positioning plate paper sensor (PI8S). 3-14 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 104 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION Saddle stitcher controller PCB (1/2) SL1S SL2S M6S/ SL4S PI1S PI4S Saddle stitcher controller PCB (2/2) Figure 3-301 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-15...
  • Page 105 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION Saddle stitcher controller PCB (1/2) PI18S PI19S PI20S PI21S PI15S PI14S Saddle stitcher controller PCB (2/2) Figure 3-302 3-16 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 106: Controlling The Inlet Flappers

    Table 3-302 shows the relationship between solenoids and paper sizes. Solenoid A3/279mm´432mm (11² ´17²) A4R/LTRR No.1 paper deflecting plate solenoid (SL1S) No.2 paper deflecting plate solenoid (SL2S) Table 3-302 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-17...
  • Page 107 No.3 paper sensor PI20S Top edge PI18S PI19S PI20S PI18S PI19S PI20S Entry of First sheet Entry of Second sheet Entry of Third sheet Figure 3-303 3-18 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 108 Non-passage of paper PI20S PI18S PI19S Top edge PI20S PI18S PI19S PI20S Entry of First sheet Entry of Second sheet Entry of Third sheet Figure 3-304 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-19...
  • Page 109 Passage of paper PI20S PI18S PI19S PI20S Top edge PI18S PI19S PI20S Entry of First sheet Entry of Second sheet Entry of Third sheet Figure 3-305 3-20 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 110: Controlling The Movement Of Sheets

    1) The solenoid turns ON while paper is being moved so that the feed plate comes into contact. Intermediate feed roller Feed motor SL4S Feed plate contact solenoid Figure 3-306 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-21...
  • Page 111 SL4S Figure 3-307 3) The solenoid turns ON when the next sheet arrives, and the feed plate comes into contact. SL4S Figure 3-308 3-22 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 112: Aligning The Sheets

    2) The alignment plates move away from the edges of the stack over a short distance and then butt against the edges once again (Second alignment). Figure 3-310 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-23...
  • Page 113 7) When the first sheet of the following stack reaches the No.1 paper sensor, the guide moves to a point 10 mm from the edge of the stack to be ready for the next alignment operation. Figure 3-314 3-24 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 114 [4]: Move to following stack size wait position Figure 3-315 Alignment plate Alignment motor Alignment plate Stack Alignment plate home position sensor (PI5S) Paper positioning plate Figure 3-316 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-25...
  • Page 115: Controlling The Phase Of The Crescent Roller

    Crescent roller phase sensor (PI12S) Alignment plates Flag Crescent roller Feed motor Stack Figure 3-317 3-26 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 116 Figure 3-319 First sheet Second sheet Feed motor Crescent roller phase stops sensor (PI12S) Alignment operation Feed motor (M1S) Figure 3-320 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-27...
  • Page 117: Stitching System

    Safety switches are not mounted for the stitcher unit (front, rear), as the location does not allow access by the user. Stitcher (rear) Stitcher (front) Stack Figure 3-401 3-28 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 118 Stitcher motor (front) (MS7) Stitcher home position sensor (rear) (MS5S) Stitcher motor (rear) (M6S) No.1 paper sensor (PI18S) Alignment motor (M5S) Alignment Escape Figure 3-403 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-29...
  • Page 119 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION Mount Figure 3-404 3-30 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 120: Folding/Delivery System

    (PI6S) is used to detect the presence/absence of paper on the tray, but does not detect jams. The vertical path paper sensor (PI17S) serves to detect the presence of paper after jam removal. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-31...
  • Page 121 At the same time as the paper positioning plate operates, the guide plate lowers so that folding may take place. Stitching Equivalent of specific ends number of pulses Paper positioning plate motor Guide motor Guide home position (PI13S) sensor Figure 3-501 3-32 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 122 Paper folding home position sensor (PI21S) Paper pushing plate Paper folding roller (lower) Paper pushing plate motor Stack of sheets Paper folding motor Figure 3-502 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-33...
  • Page 123 Paper pushing plate Paper feed inlet Delivery outlet Sensor flag Paper folding home position sensor PI21S) Paper folding/feeding is performed. Paper feeding is performed. Figure 3-504 3-34 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 124 Paper pushing plate top position sensor (PI15S) Delivery sensor (PI11S) Tray paper sensor (PI6S) Paper folding home position sensor (PI21S) Motor CCW Motor CW Figure 3-506 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-35...
  • Page 125 Paper folding roller Figure 3-507 2) The paper folding rollers grip the stack for a length of about 20 mm. Paper folding motor Figure 3-508 3-36 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 126 Paper pushing plate top position sensor (PI15S Delivery sensor (PI11S) Tray paper sensor (PI6S) Paper folding home position sensor (PI21S) Motor CCW Motor CW Figure 3-511 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-37...
  • Page 127: Checking For A Jam

    Paper pushing plate top position sensor PI17S Vertical path paper sensor PI18S No.1 paper sensor PI19S No.2 paper sensor PI20S No.3 paper sensor Table 3-601 3-38 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 128 (PI18S) Feed motor Feed motor Load stops T: feeding of (paper length x 1.5) mm T: feeding of (paper length x 1.5) mm Figure 3-603 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-39...
  • Page 129 T: feeding of (paper length x 1.5) mm Note: The diagram shows three sensors checking for jams. Single detection, however, uses only one sensor. Figure 3-605 3-40 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 130 Note: The length 130 mm is the length of the feeding path from the vertical path paper sensor to the delivery paper sensor, while the length 50 mm is a margin. Figure 3-607 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-41...
  • Page 131 (PI17S) has detected the presence of paper. If the sensor has detected paper, the unit will identify the condition as being faulty jam removal and send the jam signal to the host machine once again. 3-42 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 132: Power Supply

    (CB1). The 24V power supply used to drive the feed motor (M1S), alignment motor (M5S), and the paper positioning plate motor (M4S) is equipped with a fuse designed to blow when an overcurrent flows. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 3-43...
  • Page 133: Basic Operation

    B. Inputs to and Outputs from C. Horizontal Registration Punch Driver PCB ....4-2 Operation ......4-11 II. PUNCH OPERATION ....4-5 III. POWER SUPPLY SYSTEM ..4-14 COPYRIGHT © 2000 CANON INC. FINISHER-C1/SADDLE FINISHER-C2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 134: Outline

    This operation is controlled by the finisher controller PCB, and each of the parts on the finisher is driven by the punch driver PCB. Punch drive system Horizontal registration drive system Figure 4-101 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 135: Inputs To And Outputs From Punch Driver Pcb

    When the front door is FDROPN closed, “1”. Photosensor PCB J115-2 J7-12 PTR1 SREG1* PTR2 SREG2* PTR3 When a paper is detected, SREG3* PTR4 “0”. SREG4* PTR5 PAEND* Figure 4-102 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 136 According to direction of motor rotation, changes between + and -. +24V Horizontal registration J101-5 J1A-7 motor The pulse signal is switched according to motor rotation. Figure 4-103 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 137 CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION Outputs from Punch Driver PCB (3/3) Punch driver PCB Finisher controller PCB J21A-14 J3A-1 J21B-13 J3B-2 +24V J4-4 Figure 4-104 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 138: Punch Operation

    Punch scraps caused by punching are stored in the punched scrap container. Scrap full detec- tion is performed by a reflective sensor (LED6 and PTR6 on the scrap full detector PCB unit). COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 139 CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION Punch driver PCB (1/2) PTR1 LED1 Punch driver PCB (2/2) Figure 4-201 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 140: Punch Operation

    [punch shaft rotated 90˚ [punch shaft rotated 180˚ home position] in the forward direction / in the forward direction / hole punched] punch operation completed] Figure 4-202 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 141 [punch shaft stopped/ [punch shaft rotated 90˚ [punch shaft rotated 180˚ home position] in the reverse direction/ in the reverse direction/ hole punched] punch operation completed] Figure 4-203 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 142 [punch shaft is rotated 180˚ home position] in the forward direction/ in the forward direction/ hole puncher rises to hole puncher returns to topmost position] original position] Figure 4-205 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 143 [punch shaft is rotated 180˚ home position] in the reverse direction/ in the reverse direction/ hole puncher rises to hole puncher returns to topmost position] original position] Figure 4-207 4-10 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 144: Horizontal Registration Operation

    (LED5, PTR5) on the puncher unit, the horizontal registration motor (M2P) starts to move the punch slide unit towards the front. Punch slide unit Horizontal registration motor Trailing edge detection sensor Sheet delivery direction Sheet Figure 4-208 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 4-11...
  • Page 145 (M9) and first feed motor (M1) on the finisher is stopped to stop paper feed. Next, the punch motor (M1P) is driven to punch holes in the paper. Punch Figure 4-210 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 4-12...
  • Page 146 (PI1P) Horizontal registration motor (M2P) Punch motor (M1P) Inlet feed motor (M9) First feed motor (M1) : Motor CW : Motor CCW Figure 4-211 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 4-13...
  • Page 147: Power Supply System

    The 24V power supplies for the punch motor (M1P) and horizontal registration motor (M2P) are equipped with a fuse designed to blow when an overcurrent flows. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 4-14...
  • Page 148 A. Externals and Controls ..5-28 II. SADDLE STITCHER UNIT ..5-13 B. Puncher Driver System ..5-29 A. Externals and Controls ..5-13 C. PCBs ........5-40 COPYRIGHT © 2000 CANON INC. FINISHER-C1/SADDLE FINISHER-C2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 149: Finisher Unit

    [1] Tray [2] Rear cover (3) [3] Front door [4] Upper door assembly Figures in parentheses ( ) indicate the number of mounting screws. Figure 5-101 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 150 1) Open the upper door assembly [1]. 2) Remove the three screws [2], and lift the rear cover [3] to remove. [1] Upper door assembly [2] Screws [3] Rear cover Figure 5-103 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 151 Figure 5-104 Removing the Front Cover 1) Open the front door assembly [1]. 2) Remove the screw [2], and remove the front cover [3]. Figure 5-105 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 152 4) Remove the slide guide [4]. 5) Remove the end cap (F) [5] and end cap (R) [6]. 6) Lift the tray assembly [7] to remove. Figure 5-107 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 153 3) Remove the slide guide [1]. 4) Remove the five screws [2] (M4). 5) Remove the screw [3] (M3), and remove the grate-shaped upper guide [4]. Figure 5-109 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 154 4) Free the harness [5] from the harness stop [4]. 5) Disconnect the two connectors [6], and re- move the grate-shaped lower guide [3]. Figure 5-111 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 155 1) Remove the rear cover (see I-A-2). 2) Open the front door assembly [1]. 3) Remove the five screws [2], and remove the right guide assembly [3]. Figure 5-112 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 156: Feeding System

    [6] towards you. Figure 5-114 7) Remove the claws of the two feed belt roll holders [7] and remove the swing unit. Figure 5-115 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 157 [5], and pull down PCB base [6] to- wards you. Figure 5-117 4) Remove the harness leads [8] from the two edge saddles [7], and remove the PCB base. Figure 5-118 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 158 3) Remove the screw [1], and remove the guide support plate assembly [2] to slide out the harness leads [3] towards the buffer roller assembly side. Figure 5-121 5-10 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 159 2) Remove the screw [1], and slide out the sta- pler assembly [2]. Figure 5-123 3) Disconnect the connector [4] of the stapler assembly [3]. Figure 5-124 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-11...
  • Page 160: Pcbs

    1) Remove the rear cover (see I-A-2). 2) Disconnect the 16 connectors [1]. 3) Remove the four screws [2], and remove the finisher controller PCB [3]. Figure 5-126 5-12 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 161: Saddle Stitcher Unit

    Externals and Controls [1] Rear lower cover (4) [2] Front lower door Figures in parentheses ( ) indicate the number of mounting screws. Figure 5-201 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-13...
  • Page 162 [3], and then remove the front lower door assembly. Figure 5-202 Removing the Rear Lower Cover 1) Remove the four screws [1], and remove the rear lower cover [2]. Figure 5-203 5-14 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 163 2) Remove the door shaft [3] in the direction of the arrow, and slide out towards the front of the saddle delivery tray assembly [4]. Figure 5-206 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-15...
  • Page 164 [2], and remove the upper delivery guide assembly [3]. Figure 5-208 Removing the PCB Cover 1) Remove the four screws [4], and remove the PCB cover [2]. Figure 5-209 5-16 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 165: Saddle Unit

    8) Remove the PCB cover (see II-A-6). 9) Disconnect two connectors [1] and remove the two screws [2]. Figure 5-210 10) Remove harness stop [3] and harness lead [4]. Figure 5-211 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-17...
  • Page 166 When removing the saddle unit from the finisher unit body, prevent the timing belt [8] from catching on the communications cable bracket [9]. Figure 5-214 5-18 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 167 5) Disconnect the two connectors [1]. Figure 5-215 6) Disconnect two connectors [2], remove the three screws [3], and remove the paper pushing motor mount [4]. Figure 5-216 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-19...
  • Page 168 CHAPTER 5 MECHANICAL CONSTRUCTION 7) Remove the tension springs (front [5], rear [6]). Figure 5-217 Figure 5-218 5-20 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 169 [8] and two bearings [9] at the rear. Figure 5-219 9) Remove the two C-rings [10], and remove the two gears [11] at the front. [11] [10] Figure 5-220 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-21...
  • Page 170 1) Attach the gear [2] so that the grooved sec- tion [1] on the gear is facing the grooved section [1] on the paper folding roller to align the phases. Figure 5-223 5-22 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 171 5) Remove the three screws [1], and remove the stitcher mount unit cover [2]. Figure 5-226 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-23...
  • Page 172 8) If you must adjust the front stitcher, loosen the two screws [8] on the stitcher mount [7]. If you must adjust the rear stitcher, loosen the two screws [9]. Figure 5-229 5-24 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 173 3) Remove the two screws [5], slide the posi- tioning plate unit [6] once towards the front and remove from the rear side. Figure 5-232 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-25...
  • Page 174 4) After detaching the front shaft of the No.1 paper deflecting plate [3] from the front side plate, remove the No.1 paper deflecting plate. Figure 5-234 5-26 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 175: Pcbs

    2) Remove the four screws [1] and 14 connec- tors [2], and remove the saddle stitcher con- troller PCB [3]. [ 1 ] [ 2 ] [ 1 ] Figure 5-235 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-27...
  • Page 176: Puncher Unit (Option)

    Figure 5-301 Removing the Right Guide Assembly 1) Remove the five screws [1], and remove the right guide assembly [2]. Figure 5-302 5-28 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 177: Puncher Driver System

    1) Remove the upper cover (see III-A-2). 2) Disconnect the connector [1]. 3) Remove the two screws [2], and remove the punch motor [3]. Figure 5-304 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-29...
  • Page 178 1) Remove the right guide assembly (see III- A-1). 2) Remove the upper cover (see III-A-2). 3) Remove the E-ring [1], washer [2] and puncher spring [3]. Figure 5-306 5-30 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 179 Figure 5-307 5) Remove the three screws [5], and remove the sensor mount (upper) [7]. Then, remove the connector on the photosensor PCB. Figure 5-308 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-31...
  • Page 180 7) Turn the gear [12] in the direction of the arrow, and move the punch unit section [13] [13] to the inner side. [12] Figure 5-310 5-32 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 181: Pcbs

    [18] first, then move in the direction of the arrow to remove the punch unit section [18]. [18] Figure 5-312 11) Disconnect the connector [19] on the LED PCB. [19] Figure 5-313 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-33...
  • Page 182 If you forget to attach the slide shaft support, the machine may malfunction. [22] [21] Figure 5-314 5-34 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 183 (The tie wraps must be removed with- out being cut.) 6) Disconnect the three connectors [4]. 7) Free the harness [6] from the three harness stops [5]. Figure 5-316 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-35...
  • Page 184 (upper) [10]. Disconnect the connec- tor [11] on the photosensor PCB and the connector [12] on the LED PCB. [11] [10] [12] Figure 5-318 5-36 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 185 [14] Figure 5-320 12) Disconnect the three connectors [15], and free the harness [16] from the harness stop [17]. [15] [17] [16] Figure 5-321 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-37...
  • Page 186 14) Disconnect the connector [20] of the hori- [20] zontal registration and the connector [21] of the horizontal registration home position sensor, and remove the pun. [21] Figure 5-323 5-38 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 187 [2]. Figure 5-324 PI2P PI3P Photosensor PCB LED PCB PI1P Scrap full detector PCB MS1P Punch MS2P driver PCB Figure 5-325 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-39...
  • Page 188: Pcbs

    2) Remove the two screws [1], and remove the sensor plate [2]. 3) Disconnect the connector [2], and remove the photosensor PCB [4]. Figure 5-327 5-40 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 189 1) Remove the puncher unit from the finisher. 2) Remove the four screws [1], disconnect four connectors [2], and remove the punch driver PCB [3]. Figure 5-329 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 5-41...
  • Page 190 B. Saddle Stitcher Unit ..... 6-1 B. Saddle Stitcher Unit ..... 6-2 C. Puncher Unit (option) ... 6-1 C. Puncher Unit (option) ... 6-2 III. PERIODICAL SERVICING ..6-2 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 191: Chapter 6 Maintenance And Inspection

    The saddle stitcher unit does not have parts that must be replaced on a periodical basis. Puncher Unit (option) The puncher unit does not have parts that must be replaced on a periodical basis. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 192: Consumables And Durables

    As of June 2000 Item Interval Work Remarks Feed belt Use moist cloth Paddle Host machine minimum servicing interval Cleaning Transmission sensor (Puncher Unit) Use dry cloth (option) COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED INUSA...
  • Page 193 B. Saddle Stitcher Unit ... 7-17 Notations ......7-54 C. Puncher Unit (option) ..7-23 D. Light-Emitting Diodes (LED) and Check Pins by PCB ..7-27 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 194: Chapter 7 Troubleshooting

    (at the same time, LED1 turns OFF). 4) Shift all bits on SW3 to OFF, and turn OFF the host machine once. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 195 1) Remove the rear cover from the finisher unit. Guide plate 2) Set SW3 on the finisher controller PCB as indicated. Figure 7-105 Figure 7-104 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 196 5) Remove the stack of sheets from the fin- isher delivery taking care to prevent the off- set of the output sheets from changing. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 197 Adjustment value -N Lights for 1 second (once), and blinks (lights for 0.2 second) for N times. The adjustment width is 0.72mm for each N=1. Table 7-101 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 198 From here on, too, if upward curling is ex- cessive, resulting in stacked sheets being pushed out by subsequent output sheets, try setting the upward curling sheet mode as indicated. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 199: Electrical System (Saddle Stitcher Unit)

    DIPSW1. If, for any reason, you must change the following position, perform the fol- lowing steps: Figure 7-117 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 200 “positive width ad- justment.” • If the stitching position is above the fold- ing position, perform “negative width ad- justment.” A3/LDR paper Insert direction Figure 7-120 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 201 • If for “positive width adjustment,” Set DIPSW1 so that the difference result- ing from subtraction of the interval from the appropriate setting in Table 7-102 is provided. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 202: Electrical System (Puncher Unit (Option))

    1) Remove the rear cover of the finisher unit. 4-hole (Puncher Unit-C1) 2) Set bits 1 through 6 of DIPSW3 on the fin- isher controller PCB as indicated. 4-hole (Puncher Unit-D1) Table 7-103 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 203 Lightings Sensor not dirty Lit 1X Sensor slightly dirty Lit 2X Sensor dirty Lit 3X Figure 7-104 4) Set all bits of DIPSW3 to OFF. 7-10 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 204: Arrangement Of Electrical Parts

    CHAPTER 7 TROUBLESHOOTING ARRANGEMENT OF ELECTRICAL PARTS Finisher Unit Sensors PI18 PI17 PI10 PI20 PI14 PI19 PI16 PI15 PI11 PI12 PI21 PI22 Figure 7-201 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-11...
  • Page 205 Detects edging of staples (inside stapler) PI22 Detects staple drive home position (inside stapler) Height sensor Detects the height of the stack on the tray Table 7-201 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-12...
  • Page 206 Detects the tray at the upper limit Detects the state (closed) of the swing guide 2 Detects the cartridge (inside stapler) Detects the presence/absence of staples (inside stapler) Table 7-202 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-13...
  • Page 207 First Feed motor Delivery motor Alignment motor Stapler shift motor Tray lift motor Staple motor Swing motor Second feed motor Inlet feed motor Table 7-203 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-14...
  • Page 208 CHAPTER 7 TROUBLESHOOTING Solenoids Figure 7-204 Name Notation Function Solenoid Flapper solenoid Buffer inlet solenoid Buffer outlet solenoid Paddle solenoid Escape solenoid Belt escape solenoid Table 7-204 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-15...
  • Page 209 CHAPTER 7 TROUBLESHOOTING PCBs Figure 7-205 Reference Name Finisher controller PCB Relay PCB 4 Relay PCB 3 Sensor PCB Table 7-205 7-16 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 210: Saddle Stitcher Unit

    Saddle Stitcher Unit Photointerrupters PI18S PI19S PI20S PI16S PI9S PI21S PI14S PI2S PI15S PI11S PI17S PI12S PI6S PI13S PI5S PI8S PI3S PI7S PI4S PI1S Figure 7-206 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-17...
  • Page 211 Detects paper (No. 2; on paper sensor PCB) PI20S Detects paper (No. 3; on paper sensor PCB) PI21S Detects the paper folding at home position Table 7-206 7-18 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 212 Detects the presence of staples (rear) MS5S Detects stitching home position (rear) MS6S Detects the presence of staples (front) MS7S Detects stitching home position (front) Table 7-207 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-19...
  • Page 213 Feed motor Paper folding motor Guide motor Paper positioning plate motor Alignment motor Stitcher motor (rear) Stitcher motor (front) Paper pushing plate motor Table 7-208 7-20 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 214 Name Notation Function Solenoid SL1S No. 1 paper deflecting plate solenoid SL2S No. 2 paper deflecting plate solenoid SL4S Feed plate contact solenoid Table 7-209 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-21...
  • Page 215 CHAPTER 7 TROUBLESHOOTING PCBs Figure 7-210 Reference Name Saddle stitcher controller PCB Paper sensor PCB Table 7-210 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-22...
  • Page 216: Puncher Unit (Option)

    PI1P Figure 7-211 Name Notation Function Photointerrupter PI1P Horizontal registration home position detection PI2P Punch motor clock detection PI3P Punch home position detection Table 7-211 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-23...
  • Page 217 CHAPTER 7 TROUBLESHOOTING Microswitches MS1P MS2P Figure 7-212 Name Notation Function Microswitch MS1P Upper door open detection MS2P Front door open detection Table 7-212 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-24...
  • Page 218 CHAPTER 7 TROUBLESHOOTING Motors Figure 7-213 Name Notation Function Motor Punch motor Horizontal registration motor Table 7-213 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-25...
  • Page 219 CHAPTER 7 TROUBLESHOOTING PCBs Figure 7-214 Reference Name Punch driver PCB Photosensor PCB LED PCB Scrap full detector PCB Table 7-214 7-26 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 220 Adjust the alignment plate position/staple position and move the trays down, etc. Adjust the height sensor/alignment plate position and stapling position, etc. Table 7-215 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-27...
  • Page 221 Starts correction of discrepancy between stitching position and folding position. DIPSW1 (bits 6-8) Stores corrected settings for stapling position and folding position. Starts correction of discrepancy between stitching position and folding position. Table 7-216 7-28 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 222: Troubleshooting

    J3-2 (+) and J3-1 (-) on the controller PCB. finisher controller PCB. Is it Saddle stitcher controller Replace the saddle 24 VDC? stitcher controller PCB. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-29...
  • Page 223 PCB. Is it 5 VDC? Height sensor (PS1) Is the wiring between the Replace the height finisher controller PCB and sensor. sensors normal? Wiring Correct the wiring. 7-30 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 224 Check the wiring from change to 24 VDC as soon as the motor to the the delivery motor starts to controller PCB. If rotate? normal, replace the motor. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-31...
  • Page 225 Correct the wiring. stapler and the finisher controller PCB normal? Stapler Replace the stapler. Is the End. problem corrected? Finisher controller PCB Replace the finisher controller PCB. 7-32 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 226 Swing motor (M7) Does the swing motor rotate Replace the motor. in reverse at a specific timing? Finisher controller PCB Replace the finisher controller PCB. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-33...
  • Page 227 2. Is the switch normal? Is the swing guide closed Correct mechanical detection switch 2 pressed operation. correctly? Finisher controller PCB Replace the finisher controller PCB. 7-34 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 228 Check the wiring from the Correct the wiring. finisher controller PCB to the tray lift motor. Is the wiring Tray lift motor (M5) Replace the tray lift normal? motor. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-35...
  • Page 229 Tray lift motor clock Is the tray lift motor clock Replace the sensor sensor 1/2 (PI9/19) sensor 1/2 normal? PCB. Finisher controller PCB Replace the finisher controller PCB. 7-36 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 230 2. Shutter closed detection Is the shutter closed detection Replace the switch. switch (MS4) switch normal? Finisher controller PCB Replace the finisher controller PCB. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-37...
  • Page 231 Is the switch normal? Is the shutter closed detection Correct the switch pressed correctly? mechanism. Finisher controller PCB Replace the finisher controller PCB. 7-38 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 232: Saddle Stitcher Unit F

    Otherwise, go to step Replace the paper folding End. motor. Is the problem corrected? Saddle stitcher controller Replace the saddle stitcher controller PCB. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-39...
  • Page 233 Otherwise, go to step Replace the alignment motor. End. Is the problem corrected? Saddle stitcher controller Replace the saddle stitcher controller PCB. 7-40 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 234 Otherwise, go to step Replace the paper pushing End. plate motor. Is the problem corrected? Saddle stitcher controller Replace the saddle stitcher controller PCB. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-41...
  • Page 235 Otherwise, go to step Replace the paper pushing End. plate motor. Is the problem corrected? Saddle stitcher controller Replace the saddle stitcher controller PCB. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-42...
  • Page 236 Is 5 VDC present at J9-10 on Replace the saddle the saddle stitcher controller stitcher controller PCB? PCB. Ground Is J9-11 on the saddle stitcher controller PCB grounded correctly? COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-43...
  • Page 237 PCB and J1 on the saddle stitcher controller PCB. If a fault is found, correct it. Otherwise, replace the saddle stitcher controller PCB. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-44...
  • Page 238 (PI3S) on the saddle stitcher Replace the sensor. controller PCB with the Replace the saddle delivery door open. Is it 5 V? stitcher controller PCB. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-45...
  • Page 239: Puncher Unit (Option)

    Replace the horizontal motor (M2P) registration motor. Punch driver PCB Replace the punch driver Replace the finisher PCB. Is the problem controller PCB. corrected? End. 7-46 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 240: Finisher Unit

    (PI6) · The alignment plate does not return to the alignment plate home position sensor even after the alignment motor has operated for 2 sec. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-47...
  • Page 241 (MS3) tray 1/2 is at the safety range switch OFF position · Shutter closed during operation of the tray lift motor. detection switch (MS4) 7-48 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 242: Saddle Stitcher Unit

    · The paper pushing plate home position sensor does (PI14S) not turn OFF even when the paper pushing plate motor has been driven for 80 msec or more. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-49...
  • Page 243 · Inlet cover sensor (PI9S) · Front door open/closed sensor (PI2S) · Delivery cover sensor (PI3S) 7-50 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 244: Puncher Unit (Option)

    · The puncher does not return to the horizontal (PI1P) registration home position even after the horizontal registration motor has operated for 4 sec. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-51...
  • Page 245: Alarm

    15. to the holding area. area. 7-52 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 246: Host Machine I/O

    · Load the inside the punch punch scrap scrap container. container. Or, the punch scrap container is not loaded. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-53...
  • Page 247 LED2 ON Signal (output) L: on bit2 bit3 Height sensor (input) bit4 LED1 ON Signal (output) H: on bit5 Height sensor external clock (input) bit6 bit7 bit8-15 7-54 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 248 Second feed motor clock input bit5 Inlet feed motor clock input bit6 First feed motor clock input bit7 DELIVERY MOTOR CLOCK DELCLK J9A-8 DETECT Signal bit8-15 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-55...
  • Page 249 INLET PAPER DETECT Signal PENT J17-9 L: paper present bit4 STAPLE DRIVE HP DETECT STPDRHP J8-8 H: HP Signal bit5 bit6 bit7 bit8-15 IO-P10 bit0-15 IO-P11 bit0-15 7-56 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 250 TRYHP J12A-6 H: HP Signal bit6 SHUTTER OPEN DETECT Signal STOPN J12B-6 H: open bit7 SWING GUIDE OPEN DETECT SWGOPN J11-10 L: open Signal bit8-15 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-57...
  • Page 251 Second feed motor current change 1 L: driven bit6 First feed motor current change 2 L: driven bit7 First feed motor current change 1 L: driven bit8-15 7-58 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 252 SIDE REGISTRATION DETECT SREG4 SREG4 Signal 4 (analog port) AD-P07 PAPER END DETECT Signal PAEND PAEND (analog port) DA-P01 Punch LED ON Signal (output) (analog port) COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-59...
  • Page 253 LUNGE TOP POSITION DETECT LUNGETOP J9-15 L: top position Signal bit2 DELIVERY DETECT Signal DELV J9-3 L: paper present bit3 bit4 bit5 bit6 bit7 bit8-15 7-60 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 254 Feed motor phase A output J5-1 bit5 Feed motor phase B output J5-3 bit6 bit7 Paper pushing plate motor CCW J4-10 L: CCW drive output bit8-15 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-61...
  • Page 255 Paper positioning plate HP sensor J6-4 H: connected connector connection detection bit5 PAPER FOLD HOME POSITION PAFLDHP J18-2 L: HP DETECT Signal bit6 bit7 bit8-15 IO-P32 bit0-15 7-62 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 256 AD-P15 Paper pushing plate top position J9-13 connected if 7F (Note1) sensor connector connection or less (analog port) detection Note1: Expressed as a hexadecimal number. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 7-63...
  • Page 257: Appendix

    C. PUNCHER UNIT (opiton) G. PUNCHER UNIT (opiton) GENERAL TIMING CHART ..A-3 CIRCUIT DIAGRAM ....A-29 D. SIGNAL AND H. SOLVENTS AND OILS ... A-38 ABBREVIATIONS ..... A-4 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 258: Finisher Unit General Timing Chart

    Staple motor (M6) Staple home position sensor (PI22) Stapler shift motor (M4) Height sensor (PS1) Tray lift motor (M5) : Motor CW rotation : Motor CCW rotation COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 259: Saddle Stitcher Unit General Timing Chart

    Paper pushing plate motor (M8S) Paper folding motor (M2S) Delivery sensor (PI11S) Tray paper sensor (PI6S) Paper folding home position sensor (PI21S) : Motor CW rotation : Motor CCW rotation COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 260: General Timing Chart

    (MS2) Paddle solenoid (SL5) Belt escape solenoid (SL7) Height sensor (PS1) Tray lift motor (M5) Escape solenoid (SL6) : Motor CW rotation : Motor CCW rotation COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 261 UPPER DOOR OPEN DETECT SWITCH Signal 3RDDPA No.3 PAPER SENSOR DETECT Signal DELV DELIVERY DETECT Signal DELVMS DELIVERY DOOR OPEN DETECT SWITCH Signal EJCVR DELIVERY DOOR OPEN DETECT Signal COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 262: Finisher Unit Circuit Diagram

    J2-2 J2-1 J304 J306 6 5 4 3 2 1 FG-1 J1-2 6 5 4 3 2 1 J1-1 J10-1 J10-2 J10-3 J10-4 J10-5 JS1-C1 J10-6 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 263 TEST (506) P65/IRQ1 P60/DREG0 /CS4 (509) FEED2M̲STEP<0> P64/IRQ0 G2A G2B 1 3 2 0 HIGHT2<0> HIGHT<0> SERIAL̲0<1..0> (A503) DATA<15..0> (A503) LAMP<1..0> (A508) (A508) ADDRESS<25..0> (A503) 1u, 16V COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 264 EEPDI<0> (A507) STPLMM̲HP<0> (A510) (A506) JOG̲HP<0> PREG̲I<0> (A507) TRAY̲HP<0> STEPMOFF<0> (A505) (A506) SHATER̲S<0> (A507) SWING̲S<0> (A505) STPLM̲W<1..0> EJECTM̲W<1..0> (A506) PUNCHM<1..0> (A510) SWINGM<1..0> (A506) OPEN<4..0> (A504) (A507) COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 265 C136 C137 RWM<0> +24V <A506> TRAY UP LIMIT DOOR̲SW +24Vmove SHIFTM<1..0> <A502> AREA̲SW SHIFTM̲PWM<0> P20(PWM) SHIFT MTR (CCW) SWING̲GUIDE–SW1 JP102 JP103 JP104 SWING̲GUIDE̲SW2 JP105 (CW) +24Vstp1 SHATTER̲OPEN̲SW OPEN<4..0> (A503) COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 266 – (CCW) +24Vmove STPLMM<1..0> (A502) ICP1 STPL MOVE MOTOR C119 OUTA R103 STPLMM̲I<0> REFA GNDA R104 OUTA R105 OUTB R106 STEPMOFF<0> GNDB REFB OUTB R102 STEPMR<0> (A506)(A507) (A509)(A510) COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 267 JOG H.P SENS (A502) R123 BAFFER OUT SL R149 R120 R121 JOG̲HP<0> SHATTER̲OPEN̲ SENS RB̲ SL R127 R150 R124 R125 SHATER̲S<0> EJECT SENS R128 SOLOUT<7..0> R129 EJECT̲S<0> (A503) EJCT̲CLK R131 R132 EJECTM̲CK<0> A-10 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 268 FEEDM̲STEP<0> IRQ2 +24V STEPMR<0> FEEDM<1..0> ICP3 RESET<0> (A502) OUTA R548 REFA GNDA R549 OUTA Q157 R250 OUTB FEEDM̲I<1..0> R550 GNDB REFB (A503) OUTB R166 FEED MOTOR 1 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA A-11...
  • Page 269 R232 R233 R200 R201 SHIFTM̲CK2<0> SWINGM̲CK<0> +24U C109 R204 24VS<0> BAFFER P SENS (A502) R231 R228 R229 BUFP̲S<0> C108 DIPSW<9..0> LAMP<1..0> (A503) (A503) R240 LED2 R241 LED1 A-12 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 270 STEPMR<0> (A503) C118 OUTA R257 REFA GNDA C115 R258 OUTA OUTB R259 C116 R260 GNDB REFB FEED2M̲I<1..0> OUTB R261 C117 FEED MOTOR 2 FEED2M̲STEP<0> (A502) RESET<0> (A502) COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA A-13...
  • Page 271 PUNCHM̲PWM<0> PUNCH̲U̲KEN2 (A502) R290 EEPCS<0> RA10 PREG̲I<0> (A503)P51 RA10 R310 STEPMOFF<0> RA10 EEPDO<0> RA10 R291 EEPSK<0> R311 R293 EEPDI<0> R300 R301 DUST DUST<0> +24Vmove N.C. A-14 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 272 APPENDIX Sensor PCB J400 J400 J400 PI19 J400 J400 J400 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA A-15...
  • Page 273 J302 J302 J302 J305 J302 J305 J302 J305 J302 J305 J302 J305 J302 J305 J302 J305 J302 J305 J302 J305 J302 J305 J302 J305 J302 A-16 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 274 APPENDIX Relay PCB 4 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA A-17...
  • Page 275: Saddle Stitcher Unit Circuit Diagram

    J2-3 J4-3 J4-4 J2-2 J2-1 Finisher unit J113 J115 J5-4 J7-5 J5-3 J7-4 J7-3 J5-2 J109 J4-1 J5-1 J7-2 J4-2 J7-1 J132 J132 J1-1 J1-2 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA A-19...
  • Page 276 R506 MODOUT/RS0 REF-OFF 2    1 REFOUT/RS1 STPLM2 ABUS17 R508 STPLM[3:0] STPLM3 LED1 <A503> C165 C166 LED1 1       2 Q172 R509 ORIDIR[1:0] <A502> SLOUT[1:0] <A504> Q172 C162 C167 A-20 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 277 Q117 1         2 ORIPWM Q118 13              12 +24R Q117 FRONT DOOR 2       1 10             11 1        2 2       1 DOORSW1 1         2 ETH3 +24U Q168 ORIDIRI P45<CCW> 13             12 DELIVERY COVER ORIDIR[1:0] DOORSW2 1         2 DOORSW[2:0] COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA A-21...
  • Page 278 HOOK SENS1 HOOKS1 R108 R107 1   Q108   R337 +  HARI-KEN1 R335 C116 C115 R336 R339 C140 1      2      Q168 STPLM3 9           8 R500 C156 R491 A-22 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 279 OUT/A R314 4   J7  B R305 OUTB 9   J7  B C102 OUTB R306 C106 R315 REFB 10   REFB J7  A 5   OUT/B J7  A   OUT/B C103 C107 JOGM1 PAPERPOSM1 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA A-23...
  • Page 280 R210 R321 J12  B ORITOP 12        15   GAIDOM2 REFA C110 3   R322 J12  A OUT/A R323 4   OUTB J12  A C111 R324 REFB 5   J12  A OUT/B C112 GAIDOM1 A-24 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 281 R191 R190 COVER PA6(IPC) PUSHSW 1       2 R402 NUKE5 R403 STITCHER IN SENS R404 R405 R420 SUHP +24R 24VDOWN C129 2       1 R421 R422 PATH SENS R424 R423 HANS C130 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA A-25...
  • Page 282 R365 R366 TUKI‑CLK TRAY‑P‑SEN231 4        3 TRAY P SEN3 PUSH CLK SENS C146 C125 Q162 Q171 LED3 R426 ORI‑NUKE <501> R496 R492 FOLDING HP R493 R495 R494 ORI‑HP <501>    C161 A-26 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 283 APPENDIX Paper sensor PCB PI18S J123 J123 J123 PI19S J123 J123 PI20S COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA A-27...
  • Page 284: Puncher Unit (Option) Circuit Diagram

    J7-7 J11-4 SREG2 Finisher unit J11-3 SREG1 J11-2 J11-1 J7-6 J7-5 J7-4 J7-3 J7-2 J7-1 J21B J112 J112 J1B-10 J1B-9 J1B-8 J1B-7 J113 J114 J114 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA A-29...
  • Page 285 Punch Driver PCB (A502) +24U   ICP2 TO DCON PUNCH MOTOR +24U ICP1 PUNCH REG MOTOR N.C. TEST A-30 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 286 Punch Driver PCB (A503) +24V TO DCON +24V PUNCH UPPER COVER TO DCON +24U PUNCH FRONT COVER PHOTO̲SENS̲PCB REG HP SENS +24V DUSTBOX SENS LED̲PCB PUNCH HP SENS PUNCH CLK SENS DUST̲SENS̲PCB +24V COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA A-31...
  • Page 287 APPENDIX LED PCB 1  J10 LED1 2  J10 LED2 3  J10 LED3 4  J10 LED4 5  J10 LED5 6  J10 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA A-33...
  • Page 288 Photosensor PCB PTR1 ‑ PTR4 ‑ JP3      JP4 PTR2 ‑ PTR5 ‑   1  J11 ‑        7 2  J11 PTR3 ‑ 5  J11 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA A-35...
  • Page 289 APPENDIX Scrap full detector PCB J671 J671 C673 R674 R673 C672 R672 J671 LED6 R671 PTR6 Q671 D671 J671 Q671 C671 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA A-37...
  • Page 290: Solvents And Oils

    Surface activating substituted. external agent covers Water Lubricant Drive, friction Silicone oil · Varmulb G2 parts, lead cam (made by Japan Mineral Oils) A-38 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA...
  • Page 291 Prepared by Office Imaging Products Technical Support Dept. 3 Office Imaging Produce Quality Assurance Center. CANON INC Printed in USA REVISION 0 (JULY 2000)(01073) 5-1, Hakusan 7-chome, Toride-shi Ibaraki, 302-8501 Japan...
  • Page 292 This publication is printed on 70% reprocessed paper. PRINTED IN USA 0800AB1.05-1...

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