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Canon Inner Finisher-G1 Service Manual
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Canon Inner Finisher-G1 Service Manual

Canon Inner Finisher-G1 Service Manual

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April 14, 2015
Revision 1
Inner Finisher-G1
Service Manual
Product Outline
Technology
Periodic Servicing
Parts Replacement and Cleaning Procedure
Adjustment
Installation
Appendix
1
2
3
4
5
6

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Summary of Contents for Canon Inner Finisher-G1

  • Page 1 April 14, 2015 Revision 1 Inner Finisher-G1 Service Manual Product Outline Technology Periodic Servicing Parts Replacement and Cleaning Procedure Adjustment Installation Appendix...
  • Page 2 This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may changes in the contents of this manual over a long or short period, Canon will issue a new not be copied, reproduced or translated into another language, in whole or in part, without the edition of this manual.
  • Page 3 Explanation of Symbols Symbols Explanation Symbols Explanation The following symbols are used throughout this Service Manual. Symbols Explanation Symbols Explanation Cleaning is needed. Measurement is needed. Check. Remove the claw. The following rules apply throughout this Service Manual: Check visually. Insert the claw.
  • Page 4 Blank Page...
  • Page 5 Contents Outline -------------------------------------------------------------------------------- 2-8 Stacking Operation ---------------------------------------------------------------- 2-9 Alignment/Shifting Operation --------------------------------------------------2-10 Outline ----------------------------------------------------------------------------------------2-10 Alignment Operation in Non-sort Mode ----------------------------------------------2-12 Safety Precautions Alignment Operation in Shift-sort Mode ----------------------------------------------2-13 Alignment Operation in Staple Mode -------------------------------------------------2-15 Notes Before Servicing ------------------------------------------------------0-9 Alignment Operation in Staple-free Staple Mode ----------------------------------2-15 Points to Note at Cleaning --------------------------------------------------0-9 Staple Operation ------------------------------------------------------------------2-16 Notes On Assembly/Disassembly --------------------------------------- 0-10...
  • Page 6 Removing this Machine ------------------------------------------------------4-2 Motors -------------------------------------------------------------------------- 4-22 Removing this Machine from the Host Machine --------------------------- 4-2 Removing the Stapler Shift Motor (M7) -------------------------------------4-22 Procedure ------------------------------------------------------------------------------------- 4-2 Preparation ----------------------------------------------------------------------------------4-22 Checking after Assembly ----------------------------------------------------------------- 4-3 Procedure ------------------------------------------------------------------------------------4-22 List of Parts ---------------------------------------------------------------------4-5 PCBs --------------------------------------------------------------------------- 4-23 External Cover ---------------------------------------------------------------------- 4-5 Removing the Finisher Controller PCB --------------------------------------4-23 List of Main Unit -------------------------------------------------------------------- 4-6...
  • Page 7 Order of Installing this Equipment and Options ---------------------------- 6-3 Check Items when Turning OFF the Main Power-------------------------- 6-3 Points to Note at Installation ---------------------------------------------------- 6-3 Kontrollen vor der Installation (German/Deutsch) --------------------6-3 Vorsichtshinweise zur Installation ---------------------------------------------- 6-3 Installation Outline Drawing ------------------------------------------------6-4 Checking the Contents ------------------------------------------------------6-4 Preparation of the Host Machine ------------------------------------------6-5 Installation of this Equipment ----------------------------------------------6-9...
  • Page 8 Safety Precautions ■ Notes Before Servicing ■ Points to Note at Cleaning ■ Notes On Assembly/ Disassembly...
  • Page 9 Safety Precautions > Points to Note at Cleaning Notes Before Servicing Points to Note at Cleaning CAUTION: CAUTION: When performing cleaning using organic solvent such as alcohol, be sure to check that At servicing, be sure to turn off the power source according to the specified steps and the component of solvent is vaporized completely before assembling.
  • Page 10 Safety Precautions > Notes On Assembly/Disassembly > Points to Note when Tightening a Screw 0-10 Notes On Assembly/Disassembly Points to Note when Tightening a Screw For reduction in weight, thin plates are used in some parts of this machine. Notes On Assembly/Disassembly In the case of a screw hole with a triangle mark near it as shown in the figure below, strongly tightening the screw may damage or deform the screw hole.
  • Page 11 Product Outline ■ Features ■ Specifications ■ Names of Parts Product Outline...
  • Page 12 Product Outline > Features > Features Features Features • Compact, inner finisher compatible with color MFPs. • Manual stapling, which enables paper to be inserted into the slit on the inner finisher and stapled manually a copy at a time. •...
  • Page 13 Product Outline > Specifications > Finisher Unit Specifications Item Specifications Remarks Stacking Processing Small size:*1 50 sheets or less • The stacking capacities capacity tray Large size:*2 30 sheets or less are estimates when converting weight to Finisher Unit number of 80 g/m sheets.
  • Page 14 Product Outline > Specifications > Staple Unit Stapling position Item Specifications Remarks Weight Approx. 7.2 kg Power supply From host machine: 24 V, 5 V Front 1-point stapling (45 deg) Rear 1-point stapling (45 deg) Manual stapling Maximum Approx. 36 W power *1: Small size (feed length: 216 mm or less) T-1-1...
  • Page 15 Product Outline > Specifications > Staple-free Staple Unit Staple-free Staple Unit Item Specifications Remarks Stapling method Pressing by rotating cam • Tooth-shaped clinch Stapling position See below. • Stapling at four locations (upper left, upper right, lower right, lower left) is possible using the host machine's LUI through image processing of the printed surface.
  • Page 16 Product Outline > Names of Parts > Cross Section Names of Parts Cross Section External View F-1-4 Paper Retainer Paddle Return Belt Inlet Roller Assist Guide Delivery Roller Alignment Plate F-1-3 Delivery Tray No.2 Delivery Tray Front Cover Slit Staple Button Delivery Tray (Stack Tray) Auxiliary Tray Product Outline >...
  • Page 17 Technology ■ Basic Configuration ■ Controls ■ Basic Operation ■ Feed Unit ■ Processing Tray Unit ■ Stack Tray Unit ■ Jam Detection ■ Power supply ■ Service Tasks Technology...
  • Page 18 Technology > Basic Configuration > Overview of Electrical Circuitry Basic Configuration Overview of Electrical Circuitry This machine's sequence of the operation is controlled by the finisher controller PCB. Functional Configuration The finisher controller PCB has the 32-bit CPU(IC1), and the controller also controls the communication with the host machine in addition to controlling this machine's operation The components of this finisher are organized into 3 major blocks;...
  • Page 19 Technology > Controls > Controls Controls Controls Item Reference Basic Operation Outline Refer to page 2-4 Initialization Refer to page 2-6 Feed Unit Outline Refer to page 2-7 Feeding Paper to Processing Tray Refer to page 2-7 Unit Processing Tray Unit Outline Refer to page 2-8 Stacking Operation...
  • Page 20 Technology > Basic Operation > Outline Basic Operation (2) The paper delivered by the delivery roller is fed toward the processing tray by the paddle. The return belt feeds the paper to the processing tray's stopper and aligns paper in the feed direction. Outline Paddle Return Belt...
  • Page 21 Technology > Basic Operation > Outline (4) The operations described in steps (1) to (3) are repeated for each sheet to stack the (6) After being shifted, the paper stack on the processing tray that has been stacked by the sheets on the processing tray.
  • Page 22 Technology > Basic Operation > Initialization Initialization The finisher performs the following initialization operation depending on the status. Status Operation At power ON If the target sensors*1 are aware of the home positions, initialization is not performed. When recovering from Only before starting a job, the stack tray paper height sensor (PS9) sleep mode detects the paper height.
  • Page 23 Technology > Feed Unit > Feeding Paper to Processing Tray Unit Feed Unit Feeding Paper to Processing Tray Unit The paper delivered from the host machine is fed by the inlet roller and delivery roller. Outline The paper delivered by the delivery roller is stacked on the processing tray by the paddle. The inlet roller, delivery roller, and paddle are driven by the feed motor (M1).
  • Page 24 Technology > Processing Tray Unit > Outline Processing Tray Unit Name Function Paddle Feeds the paper delivered from the delivery roller to the processing tray unit. Outline Return Belt Feeds the paper to the rear of the processing tray unit and presses the paper against the stopper.
  • Page 25 Technology > Processing Tray Unit > Stacking Operation Stacking Operation (2) After the delivery sensor (PS1) detects the trailing edge of the paper, the return belt motor (M2) runs to move the return belt unit down. The delivered paper is pressed against the The paper delivered from the delivery roller is stacked on the processing tray and aligned in stopper by the return belt driven by the feed motor (M1) and aligned in the feed direction.
  • Page 26 Technology > Processing Tray Unit > Alignment/Shifting Operation > Outline 2-10 Alignment/Shifting Operation (3) The front/rear alignment motors (M3/M4) operate to move the front and rear alignment plates, thus aligning the paper in the width direction.(In the illustration below, paper is ■...
  • Page 27 Technology > Processing Tray Unit > Alignment/Shifting Operation > Outline 2-11 The relationship between operation modes and alignment positions is summarized in the Operation Paper size Alignment Position Remarks following table. Mode Staple A3, B4, A4, A4R, B5, Front 1-point stapling: Front end Center alignment Operation Paper...
  • Page 28 Technology > Processing Tray Unit > Alignment/Shifting Operation > Alignment Operation in Non-sort Mode 2-12 ■ Alignment Operation in Non-sort Mode ● When the paper width is more than 297.0 mm (SRA3, 12X18) (1) After the delivery sensor (PS1) detects the paper, the front and rear alignment plates ●...
  • Page 29 Technology > Processing Tray Unit > Alignment/Shifting Operation > Alignment Operation in Shift-sort Mode 2-13 ■ Alignment Operation in Shift-sort Mode (2) Move the rear alignment plate to align the paper.(Do not move the front alignment plate.) ● When the paper length is 215.9 mm or less (A4, LTR, etc.) NOTE: To improve the visibility when taking out the paper stack, move the rear alignment plate (1) After the delivery sensor (PS1) detects the trailing edge of the paper, the front and rear...
  • Page 30 Technology > Processing Tray Unit > Alignment/Shifting Operation > Alignment Operation in Shift-sort Mode 2-14 ● When the paper length is more than 215.9 mm (A3, 11X17, etc.) (2) Move the front and rear alignment plates to align the paper. •...
  • Page 31 Technology > Processing Tray Unit > Alignment/Shifting Operation > Alignment Operation in Staple-free Staple Mode 2-15 ■ Alignment Operation in Staple Mode (2) Move the front and rear alignment plates to align the paper. (1) After the delivery sensor (PS1) detects the trailing edge of the paper, the front and Rear Alignment Position rear alignment plates move to the wait positions.Explanation for 2-point stapling will be omitted because it is the same as the center alignment operation in Non-sort mode.
  • Page 32 Technology > Processing Tray Unit > Staple Operation > Stapler Unit 2-16 Staple Operation ■ Stapler Unit Stapling occurs when the cam driven by the stapler motor (M8) rotates once. ■ Outline The cam's home position is detected by the staple home position sensor. In staple operation, the specified number of sheets of paper is stapled by the stapler unit.
  • Page 33 Technology > Processing Tray Unit > Staple-free Staple Operation > Outline 2-17 Staple-free Staple Operation <Related error codes> E531-8001: Stapler motor error ■ Outline E531-8002: Stapler motor error E532-8001: Stapler shift motor error When staple-free stapling is specified, the paper stack that is center-aligned by the E532-8002: Stapler shift motor error processing tray is moved to the staple-free stapling position by the front alignment plate and assist guide.
  • Page 34 Technology > Processing Tray Unit > Staple-free Staple Operation > Staple-Free Staple Unit 2-18 ■ Staple-Free Staple Unit • Number of sheets that can be clinched Item Specifications Remarks The clinch arm moves down to clinch when the cam driven by the clinch motor (M9) rotates Stapling capacity 52 to 64 g/m : 5 sheets or less...
  • Page 35 Technology > Processing Tray Unit > Stack Delivery Operation > Divided Delivery 2-19 Stack Delivery Operation ■ Divided Delivery Normally in non-sort or shift-sort mode, paper aligned and shifted on the processing tray is ■ Outline divided every five sheets and delivered. If the sixth sheet is the last sheet, the last sheet is The paper in the processing tray is delivered in stacks using the assist guide and assist claw.
  • Page 36 Technology > Processing Tray Unit > Paper Retainer Operation 2-20 Paper Retainer Operation The paper retainer holds down the paper stack in the delivery tray to prevent the stack from moving when the leading edge of the next paper is delivered to the delivery tray. The paper retainer's home position is detected by the paper hold HP sensor (PS8).
  • Page 37 Technology > Stack Tray Unit > Stack Tray Paper Height Detection Control 2-21 Stack Tray Unit Stack Tray Paper Height Detection Control The height of the paper stack on the stack tray is detected by the stack tray paper height Stack Tray Shift Operation sensor (PS9).
  • Page 38 Technology > Stack Tray Unit > Stack Tray Paper Full Detection 2-22 Stack Tray Paper Full Detection <Related service mode> Lv.1) SORTER>OPTION>TRY-PSTN: To set the tray position after the completion of job The stack tray paper full state is detected by the stack tray paper height sensor (PS9) and stack tray lower limit sensor (PS10).
  • Page 39 Technology > Jam Detection > Outline 2-23 Jam Detection Occurrence of a jam is checked (at the check timing) according to the sensor and switch detection states stored in the CPU (IC1) on the finisher controller PCB. When the finisher controller PCB judges that a jam has occurred, it stops feeding/delivering Outline paper and notifies occurrence of the jam to the host machine.
  • Page 40 Technology > Jam Detection > Outline 2-24 Jam type Sensor A jam is detected when Error avoidance jam Any of the following errors is detected during feeding operation. Assist motor error (E514) Paddle motor error (E516) Rear alignment motor error (E530) Stapler shift motor error (E532) Return belt motor error (E535) Front alignment motor error (E537)
  • Page 41 Technology > Power supply > Protective Functions 2-25 Power supply Protective Functions The finisher controller PCB is provided with fuses (F1 through 3) which blow in response to Outline overcurrent. When the host machine is turned on, it supplies the finisher controller PCB with 24 VDC and 5 VDC.
  • Page 42 Technology > Service Tasks > Upgrading 2-26 Service Tasks When replacing parts Target part Adjustment item and description Reference Finisher Controller PCB Backup operation before replacement and p. 5-4 operation after replacement T-2-11 Periodic Servicing This finisher has no periodic service items. Upgrading When upgrading the firmware of the finisher controller PCB, upgrade from the host machine.
  • Page 43 Periodic Servicing ■ Periodic Servicing Tasks Periodic Servicing...
  • Page 44 Periodic Servicing > Periodic Servicing Tasks Periodic Servicing Tasks The finisher does not have any items that need to be periodically serviced. Periodic Servicing > Periodic Servicing Tasks...
  • Page 45 Parts Replacement and Cleaning Procedure ■ Removing this Machine ■ List of Parts ■ External Cover ■ Main Unit ■ Motors ■ PCBs ■ Sensors ■ Other Parts Parts Replacement and Cleaning Procedure...
  • Page 46 Parts Replacement and Cleaning Procedure > Removing this Machine > Removing this Machine from the Host Machine > Procedure Removing this Machine 3)Release the Latch [1], and then move the finisher [2] from the host machine. Removing this Machine from the Host Machine ■...
  • Page 47 Parts Replacement and Cleaning Procedure > Removing this Machine > Removing this Machine from the Host Machine > Checking after Assembly 5)Remove the Connector. ■ Checking after Assembly 1) Install the finisher in the host machine. 2) Turn the host machine on. 3) Open the finisher front cover.
  • Page 48 Parts Replacement and Cleaning Procedure > Removing this Machine > Removing this Machine from the Host Machine > Checking after Assembly 6) Close the finisher front cover.Open the finisher front cover again, and check that the staple unit is at the staple cartridge replacement position. 7) Close the finisher front cover.
  • Page 49 Parts Replacement and Cleaning Procedure > List of Parts > External Cover List of Parts External Cover F-4-8 Parts Name Reference Front Cover Unit (Refer to page 4-10) Tray Guide Cover (Refer to page 4-11) Delivery Tray (Refer to page 4-11) Rear Cover (Refer to page 4-10) T-4-1...
  • Page 50 Parts Replacement and Cleaning Procedure > List of Parts > List of Main Unit List of Main Unit F-4-10 F-4-9 Parts Name Reference Parts Name Reference Stapler Unit (Refer to page 4-20) Upper Feed Guide Unit (Refer to page 4-14) Staple-free Staple Unit (Refer to page 4-21) Processing Tray Unit...
  • Page 51 Parts Replacement and Cleaning Procedure > List of Parts > List of Motors List of Motors Parts Name Main Unit PART-CHK Reference Item No. Remarks M1 Feed Motor Product Configuration MTR-CHK>1 MTR-ON>OK M2 Return Belt Motor Product Configuration MTR-CHK>2 MTR-ON>OK M3 Front Alignment Processing Tray Unit MTR-CHK>3...
  • Page 52 Parts Replacement and Cleaning Procedure > List of Parts > List of Sensors/Switches List of Sensors/Switches Parts Name Main Unit Reference Delivery Sensor Product Configuration (Refer to page 4-24) Paddle HP Sensor Product Configuration Return Belt HP Sensor Product Configuration PS13 Front Alignment Plate HP Sensor Processing Tray Unit...
  • Page 53 Parts Replacement and Cleaning Procedure > List of Parts > Other Parts List of PCBs Other Parts PCB2 PCB1 PCB3 F-4-14 F-4-13 Parts Name Main Unit Reference [1] Return Belt Unit Product Configuration (Refer to page 4-24) Parts Name Main Unit Reference PCB1 Finisher Controller PCB...
  • Page 54 Parts Replacement and Cleaning Procedure > External Cover > Removing the Rear Cover > Procedure 4-10 External Cover 3)Move the Front Cover Unit [1],and disconnect the 2 Connectors [2]. Removing the Front Cover Unit ■ Preparation 1) Remove this machine from the host machine.(Refer to page 4-2) ■...
  • Page 55 Parts Replacement and Cleaning Procedure > External Cover > Removing the Tray Guide Cover > Procedure 4-11 Removing the Delivery Tray Removing the Tray Guide Cover ■ Procedure ■ Preparation 1) Remove the Delivery Tray [1]. 1) Remove this machine from the host machine.(Refer to page 4-2) •...
  • Page 56 Parts Replacement and Cleaning Procedure > External Cover > Removing the Tray Guide Cover > Procedure 4-12 2) Move the Front Alignment Plate [1] and Rear Alignment Plate [2] to the slit [3] of the Tray 4) Remove the Tray Guide Cover [1] Guide Cover.
  • Page 57 Parts Replacement and Cleaning Procedure > External Cover > Removing the Tray Guide Cover > Procedure 4-13 CAUTION: Do not nip the Paper Fold [1] when the Tray Guide Cover is installed. F-4-23 4-13 Parts Replacement and Cleaning Procedure > External Cover > Removing the Tray Guide Cover > Procedure...
  • Page 58 Parts Replacement and Cleaning Procedure > Main Unit > Removing the Upper Feed Guide Unit > Procedure 4-14 Main Unit 1)Remove the Cable Guide [1]. • 1 Connector [2] • 1 Screw [3] Removing the Upper Feed Guide Unit • 1 Claw [4] ■...
  • Page 59 Parts Replacement and Cleaning Procedure > Main Unit > Removing the Processing Tray Unit > Procedure 4-15 Removing the Processing Tray Unit 3)Remove the Upper Feed Guide Unit [1]. • 2 Screws [2] ■ Preparation 1)Remove the machine from the host machine.(Refer to page 4-2) 2)Remove the Front Cover Unit.(Refer to page 4-10)
  • Page 60 Parts Replacement and Cleaning Procedure > Main Unit > Removing the Processing Tray Unit > Procedure 4-16 2)Remove the Cable Guide [1]. NOTE: How to assemble the Front Tray Lack and Rear Tray Lack • 1 Screw [2] 1)Insert the Front Tray Lack [1] and Rear Tray Lack [2] at the Guide. •...
  • Page 61 Parts Replacement and Cleaning Procedure > Main Unit > Removing the Processing Tray Unit > Procedure 4-17 4)Remove the E-ring [1] and the Gear [2] and the Pin [3]. 6)Remove the E-ring [1] and the Pully [2] and the Pin [3] and the Bushing [4]. F-4-34 7)Move the Bushing [1], and remove the Paper Fold Unit [2].
  • Page 62 Parts Replacement and Cleaning Procedure > Main Unit > Removing the Processing Tray Unit > Procedure 4-18 8)Remove the 2 Connectors [1] and the 2 Cables [2]. 10)Rotate the machine [1] as shown below, and remove the 2 Screws [2] of the Front/Rear Return Belt Guide.
  • Page 63 Parts Replacement and Cleaning Procedure > Main Unit > Removing the Processing Tray Unit > Procedure 4-19 13)Remove the Front Plate [1]. 15)Remove the Proccessing Tray Unit [1]. • 2 Screws [2] • 1 Screw [2] F-4-42 F-4-40 14)Remove the Rear Plate [1]. •...
  • Page 64 Parts Replacement and Cleaning Procedure > Main Unit > Removing the Stapler Unit > Procedure 4-20 Removing the Stapler Unit 3)Remove the PCB Holder [1]. • 1 Screw [2] ■ Preparation 1)Remove the machine from the host machine.(Refer to page 4-2) 2)Remove the Front Cover Unit.(Refer to page 4-10) ■...
  • Page 65 Parts Replacement and Cleaning Procedure > Main Unit > Removing the Staple-free Staple Unit > Handling after replacement 4-21 Removing the Staple-free Staple Unit NOTE: How to assemble the Staple-free Staple Unit When assembling, be sure to align the groove [1] of the Staple-free Staple Unit with the ■...
  • Page 66 Parts Replacement and Cleaning Procedure > Motors > Removing the Stapler Shift Motor (M7) > Procedure 4-22 Motors Removing the Stapler Shift Motor (M7) ■ Preparation 1)Remove the machine from the host machine.(Refer to page 4-2) 2)Remove the Front Cover Unit.(Refer to page 4-10) 3)Remove the Rear Cover.(Refer to page 4-10)
  • Page 67 Parts Replacement and Cleaning Procedure > PCBs > Removing the Finisher Controller PCB > Handling after replacement 4-23 PCBs 2)Remove the Finisher Controller PCB [1]. • 4 screws [2] Removing the Finisher Controller PCB ■ Handling before replacement • When backup is possible 1) Before replacing the finisher controller PCB, back up the counter values of consumable parts and various adjustment values to the host machine using the host machine's service mode.
  • Page 68 Parts Replacement and Cleaning Procedure > Other Parts > Removing the Return Belt Unit > Procedure 4-24 Sensors Other Parts Removing the Delivery Sensor(PS1) Removing the Return Belt Unit ■ Preparation ■ Preparation 1)Remove the machine from the host machine.(Refer to page 4-2) 1)Remove the machine from the host machine.(Refer to page 4-2) 2)Remove the Front Cover...
  • Page 69 Parts Replacement and Cleaning Procedure > Other Parts > Removing the Return Belt Unit > Procedure 4-25 2)Remove the Center Return Belt Guide [1]. 4)Return the machine to its original position • 2 Bosses [2] 5)Remove the Rear Return Belt Guide [1]. •...
  • Page 70 Parts Replacement and Cleaning Procedure > Other Parts > Removing the Return Belt Unit > Procedure 4-26 6)Remove the Front Return Belt Guide [1]. 7)Remove the Return Belt Unit [1]. • 1 Boss [2] • 1 Clip [2] • 1 Clip [3] •...
  • Page 71 Adjustment ■ Outline ■ Adjustments When Replacing Parts Adjustment...
  • Page 72 Adjustment > Outline > Adjustment and Functional Setting in Service Mode > Function Settings Outline Function Settings ■ For details, see the service manual for the host machine. However, see below for FIN-SP1. Adjustment and Functional Setting in Service Mode Items Outline Use case...
  • Page 73 Adjustment > Outline > Adjustment Items When Replacing Parts Adjustment Items When Replacing Parts SORTER>OPTION FIN-SP1 Finisher special setting 1 (EXEC front stapling shift operation setting) Target part Adjustment item and description Reference Lv.2 Details Performs the finisher's special setting 1. Finisher Controller PCB Backup operation before replacement and p.
  • Page 74 Adjustment > Adjustments When Replacing Parts > Handling Finisher Controller PCB Replacements > Handling after replacement Adjustments When Replacing Parts Handling Finisher Controller PCB Replacements ■ Handling before replacement • When backup is possible 1) Before replacing the finisher controller PCB, back up the counter values of consumable parts and various adjustment values to the host machine in the host machine's service mode.
  • Page 75 Installation ■ Operations When Moving the Finisher ■ How to Check this Installation Procedure ■ Product Name ■ Checking before Installation ■ Installation Outline Drawing ■ Checking the Contents ■ Preparation of the Host Machine ■ Installation of this Equipment ■...
  • Page 76 Installation > Product Name How to Check this Installation Procedure Product Name Safety regulations require the product's name to be registered. In some regions where this Symbols in the Illustration product is sold, the following name may be registered instead. •...
  • Page 77 Installation > Kontrollen vor der Installation (German/Deutsch) > Vorsichtshinweise zur Installation Checking before Installation Check Items when Turning OFF the Main Power Check that the main power swith is OFF. Checking the Installation Space 1) Turn OFF the main power switch. 2) Be sure that display in the Control Panel and the lamp of the main power supply are turned Requirements for the installation place are given below.
  • Page 78 Installation > Checking the Contents Installation Outline Drawing Check to make sure that none of the following documentations are missing. ・EAC Document ・China RoHS Document F-6-4 Checking the Contents [1] Finisher X 1 [2] Finisher Stack Tray X 1 [3] Wire Sub Tray X 1 F-6-6 [4] Fixing Plate X 1 [5] Staple Cartridge X 1...
  • Page 79 Installation > Preparation of the Host Machine Preparation of the Host Machine 2） 1) When the Reversal Guide supplied for Host Machine are installed, remove it. CAUTION: When the 3 Way Unit has been installed already, be careful not to damage the Full Detection Flag.
  • Page 80 Installation > Preparation of the Host Machine 3) When the Tray Guide supplied for Host Machine is installed, remove it. 4) Attach the Face Cover removed in step 2) to the Tray Guide supplied for Host Machine. NOTE: Put the Face Cover away in somewhere of the positions 2 to 4. Do not put it away in the position 1 because it is easy to come off from the position 1.
  • Page 81 Installation > Preparation of the Host Machine F-6-11 F-6-12 Installation > Preparation of the Host Machine...
  • Page 82 Installation > Preparation of the Host Machine NOTE: NOTE: Insert the flat head screwdriver in the gap between the Host Machine and the upper the It is not necessary to release the White Connector Harness. (For the other option.) protrusion of the Connector Cover. Protrusion F-6-14 F-6-13...
  • Page 83 Installation > Installation of this Equipment > Remove the fixing materials Installation of this Equipment Remove the fixing materials 1) Remove all the tapes. F-6-16 F-6-15 F-6-17 NOTE: Keep removed the fixing materials for relocation or repair. Installation > Installation of this Equipment > Remove the fixing materials...
  • Page 84 Installation > Installation of this Equipment > Installation 6-10 Installation F-6-18 F-6-19 6-10 Installation > Installation of this Equipment > Installation...
  • Page 85 Installation > Installation of this Equipment > Installation 6-11 F-6-21 F-6-20 6-11 Installation > Installation of this Equipment > Installation...
  • Page 86 Installation > Installation of this Equipment > Installation 6-12 5) Hold this Equipment at the positions shown in the figure, and then put on the Stack Tray of the Host Machine temporarily. CAUTION: When the 3 Way Unit has been installed already, be careful not to damage the Full Detection Flag.
  • Page 87 Installation > Installation of this Equipment > Installation 6-13 NOTE: Push this Equipment toward the Inner Rear Cover of the Host Machine until it stops, and then slide this Equipment toward the paper delivery unit until the latch is surely engaged.
  • Page 88 Installation > Installation of this Equipment > Installation 6-14 Hole F-6-28 F-6-27 6-14 Installation > Installation of this Equipment > Installation...
  • Page 89 Installation > Detaching from the Host Machine > Detach this Equipment from the Host Machine 6-15 Check After Installation Detaching from the Host Machine Detach this Equipment from the Host Machine 1) Turn on the Host Machine. 2) Check the paper feed and staple operation. CAUTION: NOTE: Before detaching this Equipment from the Host Machine, be sure to check that the Host...
  • Page 90 Installation > Operations When Moving the Finisher > Operations before Moving the Finisher 6-16 Operations When Moving the Finisher 4) Attach the fixing member that was removed in step 4 in "Installing the Finisher". Preparation Prepare the following fixing member. •...
  • Page 91 Appendix ■ Service Tools ■ General Circuit Diagram...
  • Page 92 Appendix > Service Tools > Special Tools Service Tools Special Tools None Solvents and Oils Name Uses Composition Remarks Alcohol Cleaning; e.g., Fluoride-family • Do not bring near fire. plastic, rubber; hydrocarbon • Procure locally. external covers. Alcohol • Substitute: IPA (isopropyl Surface activating alcohol) agent...
  • Page 93 General Circuit Diagram General Circuit Diagram (1/1) Feed Motor Clinch Motor Stapler Motor 3 4 5 6 J2411 J2412 Front Cover Switch Clinch Motor 1 2 3 4 1 2 3 4 5 MSW1 Clinch HP Drive Detection U545 Delivery Sensor Sensor Sensor...