Combination flat color television and video cassette recorder / dvd video player (77 pages)
Summary of Contents for Toshiba MW27H62
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COLOR TELEVISION/ VIDEO CASSETTE RECORDER/ DVD VIDEO PLAYER MW27H62 The above model is classified as a green product (*1), as indicated by the underlined serial number. This Service Manual describes replacement parts for the green product. When repairing this green product, use the part(s) described in this manual and lead-free solder (*2).
Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any marketing of new products containing the restricted substances. Increasing attention is given to issues related to the global environmental. Toshiba Corporation recognizes environmental protection as a key management tasks, and is doing its utmost to enhance and improve the quality and scope of its environmental activities.
CAUTION THIS DIGITAL VIDEO PLAYER EMPLOYS A LASER SYSTEM. TO ENSURE PROPER USE OF THIS PRODUCT, PLEASE READ THIS SERVICE MANUAL CARE- FULLY AND RETAIN FOR FUTURE REFERENCE. SHOULD THE UNIT REQUIRE MAINTENANCE, CONTACT AN AUTHORIZED SERVICE LOCATION-SEE SERVICE PROCEDURE. USE OF CONTROLS, ADJUSTMENTS OR THE PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
SERVICING NOTICES ON CHECKING 1. KEEP THE NOTICES 6. AVOID AN X-RAY As for the places which need special attentions, Safety is secured against an X-ray by consider- they are indicated with the labels or seals on the ing about the cathode-ray tube and the high cabinet, chassis and parts.
IMPORTANT SAFEGUARDS READ INSTRUCTIONS All the safety and operating instructions should be read before the unit is operated. RETAIN INSTRUCTIONS The safety and operating instructions should be retained for future reference. HEED WARNINGS All warnings on the unit and in the operating instructions should be adhered to. FOLLOW INSTRUCTIONS All operating and use instructions should be followed.
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IMPORTANT SAFEGUARDS (CONTINUED) OUTDOOR ANTENNA GROUNDING If an outside antenna or cable system is connected to the unit, be sure the antenna or cable system is grounded so as to provide some protection against voltage surges and built-up static charges. Section 810 of the National Electrical Code, ANSI/NFPA 70, provides information with respect to proper grounding of the mast and supporting structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection to grounding electrodes, and requirements for the grounding electrode.
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IMPORTANT SAFEGUARDS (CONTINUED) EXAMPLE OF ANTENNA GROUNDING AS PER THE NATIONAL ELECTRICAL CODE ANTENNA LEAD IN WIRE GROUND CLAMP ANTENNA DISCHARGE UNIT (NEC SECTION 810-20) ELECTRIC SERVICE EQUIPMENT GROUNDING CONDUCTORS (NEC SECTION 810-21) GROUND CLAMPS POWER SERVICE GROUNDING NEC-NATIONAL ELECTRICAL CODE ELECTRODE SYSTEM (NEC ART 250, PART H) S2898A...
WHEN REPLACING DVD DECK [ When removing the DVD Deck ] Before removing Pick Up PCB and DVD PCB connector, the short circuit the position shown in Fig. 1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged. [ When installing the DVD Deck ] Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD PCB connector.
TAPE REMOVAL METHOD AT NO POWER SUPPLY Remove the TV/DVD/VCR block from the main unit as shown in Fig. 1 below can be seen. (Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.) Remove the screw 1 of the Deck Chassis and remove the Loading Motor. Rotate the Pinch Roller Cam in the direction of the arrow by hand to slacken the Video Tape.
PARENTAL CONTROL - RATING LEVEL 4 DIGIT PASSWORD CANCELLATION If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the steps below. Turn Unit ON. Set the DVD Mode. Confirm that the 'No Disc' will be appeared on the screen. Press and hold the '7' key on the remote control unit.
TABLE OF CONTENTS GREEN PRODUCT PROCUREMENT ..................A1-1 LEAD-FREE SOLDER ......................A1-1 CAUTION ..........................A1-2 SERVICING NOTICES ON CHECKING .................. A1-3 HOW TO ORDER PARTS ....................... A1-3 IMPORTANT SAFEGUARDS ....................A1-4~A1-6 WHEN PERLACING DVD DECK .................... A1-7 TAPE REMOVAL METHOD AT NO POWER SUPPLY ............A1-8 DISC REMOVAL METHOD AT NO POWER SUPPLY ............
GENERAL SPECIFICATIONS CRT Size / Visual Size 27 inch / 676.6mmV System CRT Type Flat Magnetic Field BV/BH +0.45G / 0.18G Color System NTSC Speaker 2 Speaker Position Front Size 1.8 x 3.9 Inch Impedance 8 ohm Sound Output 2.5W + 2.5W 10%(Typical) System VHS Player / Recorder...
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GENERAL SPECIFICATIONS Signal Video Signal Input Level 1 V p-p/75 ohm Output Level S/N Ratio (Weighted) at DVD Mode S/N Ratio (Weighted) at VCR Mode Horizontal Resolution at DVD Mode Horizontal Resolution at VCR(SP)Mode RGB Signal Output Level Audio Signal Input Level -8.0dBm/50k ohm Output Level(0dB=0.775Vrms)
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GENERAL SPECIFICATIONS G-12 Remote Unit RC-KH Control Glow in Dark Remocon Unit Remocon Format TOSHIBA Format TOSHIBA Custom Code 40-BFh, 44-BBh, 45-BAh Power Source Voltage(D.C) UM size x pcs UM-4 x 2 pcs Total Keys Keys TV/VCR Power Channel- Channel+...
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GENERAL SPECIFICATIONS G-13 Features Auto Head Cleaning (TV/VCR) VIDEO PLUS+(SHOWVIEW,G-CODE) Forward / Reverse Picture Search Index Search SQPB CM Skip(30sec x 6 Times) Zero Return End Call TV Monitor Program Extend Picture Brightness , Contrast , Color, Sharpness Tint Mode (Picture Preference) Color Temperature CableClear Cinema Mode...
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GENERAL SPECIFICATIONS Features Tray Lock (DVD) Auto Stop (Pause, and Resume Stop after 5min.) (Some USB devices may not be usable.) Card Slot Reading (Not secured Data) Video CD Playback SVCD Playback MP3 Playback WMA Playback JPEG Playback DivX Play back DMF Support Digital Out (Dolby Digital)
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Height (cm) 40(ORION SPEC:25) Container Stuffing(40' container) Sets G-19 Material Cabinet Front 94V0 DECABROM Rear 94V0 DECABROM Jack Panel Non-Halogen Demand Eyelet Demand G-20 Environment Environmental standard requirement (by buyer) Green procurement of TOSHIBA Pb-free Phase3(Phase3A) Measures for Whisker A3-6...
DISASSEMBLY INSTRUCTIONS 1. REMOVAL OF MECHANICAL PARTS 1-3: TV/DVD/VCR BLOCK (Refer to Fig. 1-3) Remove the 2 screws 1. AND P.C. BOARDS Disconnect the following connectors: 1-1: BACK CABINET (Refer to Fig. 1-1) (CP351, CP404, CP1704 and CP5902). Remove the 6 screws 1. Remove the TV/DVD/VCR Block in the direction of arrow.
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DISASSEMBLY INSTRUCTIONS 1-5: VCR DECK (Refer to Fig. 1-5) 1-6: VCR PCB (Refer to Fig. 1-6) Remove the 6 screws 1. NOTE Remove the screw 2. Do not remove the cable at the FE Head section. The FE Remove the AV Jack Shield. Head may be damaged if you remove the cable by force.
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DISASSEMBLY INSTRUCTIONS 1-8: DVD PCB/DVD DECK (Refer to Fig. 1-8) 1-9: DEFLECTION PCB (Refer to Fig. 1-9) Remove the 2 screws 1. Short circuit the position shown in Fig. 1-8 using a Remove the 3 screws 2. soldering iron. If you remove the DVD Deck with no Remove the Deflection PCB in the direction of arrow.
DISASSEMBLY INSTRUCTIONS 2. REMOVAL OF VCR DECK PARTS 2-3: LINK UNIT (Refer to Fig. 2-3) Set the Link Unit to the Eject position. 2-1: TOP BRACKET (Refer to Fig. 2-1) Unlock the support 1. Extend the 2 supports 1. Remove the (A) side of the Link Unit first, then remove Slide the 2 supports 2 and remove the Top Bracket.
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DISASSEMBLY INSTRUCTIONS 2-5: LOADING MOTOR/WORM (Refer to Fig. 2-5-A) 2-6: TENSION ASS’Y (Refer to Fig. 2-6-B) Remove the screw 1. Turn the Pinch Roller Cam clockwise so that the Tension Remove the Loading Motor. Holder hook is set to the position of Fig. 2-6-A to move Remove the Worm.
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DISASSEMBLY INSTRUCTIONS NOTE [OK] Tension Connect Take care not to damage the gears of the S Reel and T Reel. Tension Band The Polyslider Washer may on the back of the reel. Take care not to damage the shaft. [NG] Tension Connect Tension Band Do not touch section “A”...
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DISASSEMBLY INSTRUCTIONS 2-9: CASSETTE OPENER/PINCH ROLLER BLOCK/P5 ARM ASS’Y (Refer to Fig. 2-9-A) Unlock the support 1 and remove the Cassette Opener. Remove the Pinch Roller Block and P5 Arm Ass’y. Cassette Opener Spring Position Fig. 2-10-B Pinch Roller Block 2-11: FE HEAD (RECORDER ONLY) (Refer to Fig.
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DISASSEMBLY INSTRUCTIONS 2-13: CAPSTAN DD UNIT (Refer to Fig. 2-13) NOTE 1. In case of the Pinch Roller Cam and Main Cam installa- Remove the Capstan Belt. Remove the screw 1. tion, install them as shown in the circled section of Fig. 2- 14-B so that the markers meet.
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DISASSEMBLY INSTRUCTIONS NOTE 2-17: CASSETTE GUIDE POST/INCLINED BASE S/T UNIT/P4 CAP/LED REFLECTOR 1. When you install the Loading Arm S Unit, Loading Arm T (Refer to Fig. 2-17-A) Unit and Main Loading Gear, align each marker. (Refer to Fig. 2-15-B) Remove the P4 Cap.
DISASSEMBLY INSTRUCTIONS 3. REMOVAL OF DVD DECK PARTS NOTE 1. Do not disassemble the DVD DECK PARTS except listed parts here. Minute adjustments are needed if the Main Frame Ass'y disassemble is done. If the repair is needed except listed parts, replace the DVD MECHA ASS'Y.
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DISASSEMBLY INSTRUCTIONS 3-3: LOADING MOTOR PCB ASS'Y/ LOADING BELT (Refer to Fig. 3-3-A) Pulley Gear Rack Loading Remove the Loading Belt. Remove the screw 1. Main Gear Remove the 2 screws 2. Remove the Loading Motor PCB Ass'y. Main Frame Ass’y Remove the Pulley Gear.
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DISASSEMBLY INSTRUCTIONS 3-6: TRAVERSE HOLDER/INSULATOR (F)/INSULATOR NOTE (R) (Refer to Fig. 3-6-A) When pushing the Rack Feed in the direction of the Remove the Traverse Holder. arrow, it should be restored to the original position by the Remove the 2 Insulator (F). spring force.
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DISASSEMBLY INSTRUCTIONS 3-8: FFC WIRE HANDLING When installing the FFC, fold it correctly and install it as shown from Fig. 3-8-A to Fig. 3-8-C. NOTE Do not make the folding lines except the specified positions for the FFC. [ 24 pin FFC ] Pick Up Side 54 ±...
DISASSEMBLY INSTRUCTIONS 4. REMOVAL OF ANODE CAP 3. After one side is removed, pull in the opposite direction to remove the other. Read the following NOTED items before starting work. NOTE After turning the power off there might still be a potential Take care not to damage the Rubber Cap.
DISASSEMBLY INSTRUCTIONS 5. REMOVAL AND INSTALLATION OF FLAT 3. When IC starts moving back and forth easily after desoldering completely, pickup the corner of the IC using PACKAGE IC a tweezers and remove the IC by moving with the IC REMOVAL desoldering machine.
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DISASSEMBLY INSTRUCTIONS INSTALLATION 4. When bridge-soldering between terminals and/or the soldering amount are not enough, resolder using a Thin- 1. Take care of the polarity of new IC and then install the tip Soldering Iron. (Refer to Fig. 5-8.) new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.
KEY TO ABBREVIATIONS Audio/Control H.P.F High Pass Filter Automatic Color Control H.SW Head Switch Audio Erase Hertz Automatic Frequency Control Integrated Circuit Automatic Fine Tuning Intermediate Frequency AFT DET Automatic Fine Tuning Detect Indicator Automatic Gain Control Inverter Amplifier Killer Antenna Left A.PB...
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KEY TO ABBREVIATIONS Serial Strobe Switch SYNC Synchronization SYNC SEP Sync Separator, Separation Transistor TRAC Tracking TRICK PB Trick Playback Test Point UNREG Unregulated Volt Voltage Controlled Oscillator Video Intermediate Frequency Vertical Pulse, Voltage Display V.PB Video Playback Variable Resistor V.REC Video Recording Visual Search Fast Forward...
SERVICE MODE LIST This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter to the SERVICE MODE function, press and hold both buttons simultaneously on the main unit or on the main unit and on the remote control for more than the standard time (second).
PREVENTIVE CHECKS AND SERVICE INTERVALS The following standard table depends on environmental conditions and usage. Parts replacing time does not mean the life span for individual parts. Also, long term storage or misuse may cause transformation and aging of rubber parts. The following list means standard hours, so the checking hours depends on the conditions.
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PREVENTIVE CHECKS AND SERVICE INTERVALS CLEANING NOTE 2. TAPE RUNNING SYSTEM After cleaning the heads with isopropyl alcohol, do not When cleaning the tape transport system, use the run a tape until the heads dry completely. If the heads gauze moistened with isopropyl alcohol. are not completely dry and alcohol gets on the tape, 3.
WHEN REPLACING EEPROM (MEMORY) IC CONFIRMATION OF INITIAL DATA If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to ensure correct data settings while making reference to TABLE 1. Address C B C C Turn on the POWER, and set to the TV mode.
MECHANICAL ADJUSTMENTS 1. CONFIRMATION AND ADJUSTMENT 1-2: CONFIRMATION AND ADJUSTMENT OF TENSION POST POSITION Read the following NOTES before starting work. Set to the PLAY mode. • Place an object which weighs between 450g~500g on the Adjust the adjusting section for the Tension Arm position Cassette Tape to keep it steady when you want to make so that the Tension Arm top is within the standard line of the tape run without the Cassette Holder.
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MECHANICAL ADJUSTMENTS 1-4: CONFIRMATION OF VSR TORQUE NOTE Install the Torque Gauge (JG002F) and Adapter (JG002B) If the torque is out of the range, replace the following parts. on the S Reel. Set to the Picture Search (Rewind) mode. Check item Replacement Part (Refer to Fig.1-4-B) Then, confirm that it indicates 120~180gf•cm.
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MECHANICAL ADJUSTMENTS 2-2: CONFIRMATION AND ADJUSTMENT OF AUDIO/ 2-3: TAPE RUNNING ADJUSTMENT CONTROL HEAD (X VALUE ADJUSTMENT) When the Tape Running Mechanism does not work well, Confirm and adjust the height of the Reel Disk. adjust the following items. (Refer to item 1-1) Confirm and adjust the position of the Tension Post.
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MECHANICAL ADJUSTMENTS 3. MECHANISM ADJUSTMENT PARTS LOCATION GUIDE 1. Tension Connect P4 Post 2. Tension Arm T Brake Spring 3. Guide Roller T Reel 4. Audio/Control Head S Reel 5. X value adjustment driver hole Adjusting section for the Tension Arm position D2-4...
ELECTRICAL ADJUSTMENTS BEFORE MAKING ELECTRICAL FUNCTION NO. FUNCTION NO. FUNCTION ADJUSTMENTS G.BIAS(C) COL CENT OSD H B.BIAS(C) COL. MAX OSD C Read and perform these adjustments when repairing the R.DRV(C) COL. MIN H.POSI circuits or replacing electrical parts or PCB assemblies. G.DRV(C) TINT H.BLK L...
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ELECTRICAL ADJUSTMENTS (TV SECTION) 2-7: HORIZONTAL SIZE Receive the monoscope pattern. 2-2: CONSTANT VOLTAGE Using the remote control, set the brightness and contrast Place the set in AV MODE without signal. to normal position. Using the remote control, set the brightness and contrast to Activate the adjustment mode display of Fig.
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ELECTRICAL ADJUSTMENTS 2-11: TRAPEZIUM 2-16: BRIGHT CENTER Receive the crosshatch signal from the Pattern Generator. Receive the monoscope pattern. (RF Input) Using the remote control, set the brightness and contrast Using the remote control, set the brightness and contrast to normal position. to normal position.
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ELECTRICAL ADJUSTMENTS 2-18: COLOR CENTER 2-19: CONTRAST MAX Receive the color bar pattern. (RF Input) Activate the adjustment mode display of Fig. 1-1 and Using the remote control, set the brightness, contrast, press the channel button (33) on the remote control to color and tint to normal position.
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ELECTRICAL ADJUSTMENTS PURITY AND CONVERGENCE 3-3: STATIC CONVERGENCE ADJUSTMENTS NOTE Adjust after performing adjustments in section 3-2. NOTE Receive the crosshatch pattern from the color bar Turn the unit on and let it warm up for at least 30 generator. minutes before performing the following adjustments.
CHASSIS EXPLODED VIEW (TOP VIEW) CD1501 M2003 UN4001 H5002 H5001 CD1502 M101 NOTE: Applying positions AA for the grease are displayed for this section. CLASS MARK Check if the correct grease is applied for each position. GREASE I2-1...
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CHASSIS EXPLODED VIEW (BOTTOM VIEW) M2001 CD1501 CD1502 NOTE: Applying positions AA for the grease are displayed for this section. CLASS MARK Check if the correct grease is applied for each position. GREASE I2-2...
DVD DECK EXPLODED VIEW Cannot supply separately. If the repair is needed, replace the LOADER SUB ASS'Y. M2603 PCB610 (LOADING MOTOR PCB ASS'Y) CD2302 CD2301 PCB640 CD2001 (SW PCB ASS'Y) Do not replace the parts. Because, minute adjustments are needed if this condition is disassembled further more.