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Canon imageRUNNER 2545 Series Service Manual Digest

Canon imageRUNNER 2545 Series Service Manual Digest

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imageRUNNER 2545/2535 Series
Service Manual Digest
Periodical Service
Adjustment
Error Code
Service Mode
Parts Replacement and Cleaning
Product Overview
Version Upgrading
1
2
3
4
5
6
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Summary of Contents for Canon imageRUNNER 2545 Series

  • Page 1 imageRUNNER 2545/2535 Series Service Manual Digest Periodical Service Adjustment Error Code Service Mode Parts Replacement and Cleaning Product Overview Version Upgrading...
  • Page 2: Table Of Contents

    Contents Image position adjustment --------------------------------------------------2-6 Margin Along the Leading Edge ------------------------------------------------ 2-6 Left Image Margin ----------------------------------------------------------------- 2-6 Leading Edge Non-Image Width ----------------------------------------------- 2-6 Left Non-Image Width ------------------------------------------------------------ 2-7 Safety Precautions Error Code CDRH Act -----------------------------------------------------------------------0-2 Laser Safety --------------------------------------------------------------------0-2 Overview ------------------------------------------------------------------------3-2 Handling of Laser System --------------------------------------------------0-2 Outline -------------------------------------------------------------------------------- 3-2 Turn power switch ON -------------------------------------------------------0-3...
  • Page 3 Numerical Parameter Composition----------------------------------------------------4-13 Download ------------------------------------------------------------------------------------4-49 Details ----------------------------------------------------------------------------------------4-14 #CLEAR -----------------------------------------------------------------------------4-49 #SCAN -------------------------------------------------------------------------------4-18 Configuration --------------------------------------------------------------------------------4-49 Setting of Scanner Functions (SCANNER) -----------------------------------------4-18 #DISPLAY ---------------------------------------------------------------------------4-50 Numeric Parameter Functional configuration ---------------------------------------4-21 Configuration --------------------------------------------------------------------------------4-50 READER -------------------------------------------------------------------------------------4-22 #ROM --------------------------------------------------------------------------------4-50 #PRINT ------------------------------------------------------------------------------4-30 Configuration --------------------------------------------------------------------------------4-50 Numerin Parameter Settings (Numeric Prama.) -----------------------------------4-30 #TEST MODE ---------------------------------------------------------------------4-50 Service Soft Switch Settings (PRINTER) --------------------------------------------4-31 Outline ----------------------------------------------------------------------------------------4-50...
  • Page 4 Option --------------------------------------------------------------------------------- 6-5 Pickup delivery / image reading options ---------------------------------------------- 6-5 Function expanding option --------------------------------------------------------------- 6-6 Basic Configuration -----------------------------------------------------------6-7 Functional Configuration --------------------------------------------------------- 6-7 Basic sequence ----------------------------------------------------------------------------- 6-8 Version Upgrading Upgrading Targets and Procedure ----------------------------------------7-2 Outline -------------------------------------------------------------------------------- 7-2 Procedure ---------------------------------------------------------------------------- 7-3...
  • Page 5: Safety Precautions

    Safety Precautions CDRH Act ■ ■ Laser Safety Handling of Laser System ■ ■ Turn power switch ON ■ Points to Note About Turning Off the Main imageRUNNER 2545/2535 Power Switch Series ■ Safety of Toner Notes When Handling a ■...
  • Page 6: Cdrh Act

    Untied States. The label shown here the work. indicates compliance with the CDRH regulations, and its attachment is required on all laser products that are soled in the United States. CANON INC. 30-2,SHIMOMARUKO,3-CHOME,OHTA-KU,TOKYO,JAPAN MANUFACTURED: THIS PRODUCT CONHORMS WITH DHHS RADIATION PERFORMANCE STANDARD 21CFR CHAPTER 1 SUBCHAPTER J.
  • Page 7: Turn Power Switch

    Turn power switch ON Power Supply The machine is equipped with 2 power switches: main power switch and control panel power switch. The machine goes on when the main power switch is turned on (i.e., other than in low power 1.
  • Page 8: Safety Of Toner

    Safety of Toner Notes Before it Works Serving About Toner The machine's toner is a non-toxic material made of plastic, iron, and small amounts of dye. At servicing, be sure to turn OFF the power source according to the specified steps and disconnect the power plug.
  • Page 9: Periodical Service

    Periodical Service ■ Consumable Parts and Cleaning Parts...
  • Page 10 Consumable Parts and Cleaning Parts : Replaced (consumables) : Cleaned System Items Parts No. Q'ty Life Interval Counter Remarks iR2545/2535 Image Waste toner container FM3-9276 80,000 DRBL-1 WST-TNR Defined by 6% document sheets formation Transfer guide 120,000 DRBL-1 DVG-CYL Wipe with dry cloth. system sheets Transfer roller...
  • Page 11 Transfer roller Separation static eliminator Waste toner container Drum unit Developing assembly Manual feed pickup roller Manual feed separation pad Fixing unit Cassette pickup roller [10] Cassette transfer roller [11] Cassette separation roller [12] Idler gear (for China) [12] [10] [11] F-1-1 F-1-1...
  • Page 12: Cleaning Parts

    Cleaning Parts Fixing guide Transfer guide F-1-2 F-1-2...
  • Page 13: Adjustment

    Adjustment ■ Outline Adjustment when replacing parts ■ Image position adjustment ■...
  • Page 14: Adjustment When Replacing Parts

    Outline Category Item Reference Left Image MarginSingle-sided copy: 2.5 ± 1.5 (mm) "Left Image Double-sided copy: 2.5 ± 2.0 (mm) Margin"(page 2-6). Adjustment when replacing parts 2.5+/-1.5mm (2nd side of double-sided copy: This section describes adjustment required in field service works when replacing parts. 2.5+/-2.0mm) The parts are classified by function into the following 3 blocks.
  • Page 15: Scanning System

    Adjustment when replacing parts glass for stream reading.)(Read both sides of the chart.) 6-3) Place a sheet of paper that the user usually uses on the platen glass, enter the service mode, and then select SCAN > READER > FUNCTION > CCD > DFWLVL3. Scanning System Read the white level in the BOOK mode.
  • Page 16: Action To Take After Replacing The Platen Glass

    ■ Action to Take after Replacing the Platen Glass ■ Action to Take after Replacing the ADF Scan Glass 1.Enter the service mode, and then select the following: CAUTION: SCAN > READER > FUNCTION > CCD > DF-WLVL1/2/3/4 (DF white level adjustment) Be sure to make the white plate data adjustment before ADF white level adjustment.
  • Page 17: Controller System

    Controller System ■ Action to Take after Replacing the RAM Action to Take after Replacing theMain Controller PCB ■ CAUTION: After replacing the main controller PCB with a new one, take the following action: The ADRAM is powered from the secondary battery unit to back up the image memory •...
  • Page 18: Image Position Adjustment

    Image position adjustment Left Image Margin Service mode> PRINT> PRINT NUMERIC> 056 Copy 10 sheets from each pickup position to check that the image margin and non-image area is within the standard. Image left edge • Each cassette Decrease the value. Increase the value.
  • Page 19: Left Non-Image Width

    Left Non-Image Width Service mode> SCAN> READER> ADJUST> ADJ-XY> ADJ-Y Image edge Decrease the value. Increase the value. (a decrease of '10' will (an increase of '10' will decrease the non-image increase the non-image width by 1 mm) width by 1 mm) 1st side of copy: 2.5+/-1.5mm F-2-7 F-2-7...
  • Page 20: Error Code Overview

    Error Code ■ Over View Error Code ■ Jam Code ■ ■ Alarm Code...
  • Page 21: Error Code Details

    Overview Error Code Outline Error Code Details This chapter describes various codes which are displayed when a failure occurs on the Ecode Detail Item Description product. These are classified into 3 codes as follows. Code E000 0001 Title Fixing temperature abnormal rise Code type Explanation Reference...
  • Page 22 Ecode Detail Item Description Ecode Detail Item Description Code Code E002 0000 Title Fixing unit temperature insufficient rise E014 0001 Title Unstable rotation of the Fixing Motor (M2) Description 1.The reading of the main thermistor is less than 115 deg C Description Detection is executed every 100 msec after the start of motor continuously for 400 msec 1.3 sec after it has indicated 100...
  • Page 23 Ecode Detail Item Description Ecode Detail Item Description Code Code E024 0001 Title The Developing Assembly Toner Sensor (TS1) is E110 0002 Title Failure of the Scanner Motor (M21) disconnected. Description The speed lock signal indicates a deviation 10 times in Description <At LOW SPEED>...
  • Page 24 Ecode Detail Item Description Ecode Detail Item Description Code Code E225 0000 Title The light intensity of the CCD is faulty. E248 0000 Title EEPROM error Description The light intensity of the CCD during shading is under the Description 1.An error has occurred at power-on. specified level.
  • Page 25 Ecode Detail Item Description Ecode Detail Item Description Code Code E355 0004 Title System information error E531 8002 Title Stapler Motor (M10) error Description Description The stapler does not return to the staple home position when the Stapler Motor (M10) has been driven for 0.5 sec. Remedy Remedy 1.Check the wiring between the Finisher Controller PCB and...
  • Page 26 Ecode Detail Item Description Ecode Detail Item Description Code Code E567 0001 Title Shift Roller Release Motor (M5) error E602 1105 Title Access to the built-in SD card failed Description The shift roller does not leave the shift roller release home Description position when the Shift Roller Release Motor (M5) has been Remedy...
  • Page 27 Ecode Detail Item Description Ecode Detail Item Description Code Code E744 0001 Title Mismatched version between the language file and the E805 0001 Title Unstable rotation of the Exhaust Fan (Rear) (FAN3) or Bootable Finisher Fan 1 (M8) or Finisher Fan 2 (M9) Description Description 1.When lock signal failed to be detected for 5 sec while the...
  • Page 28: Fax Error Code

    FAX Error Code ■ Service Error Code ● Service Error Code Outline ■ Tx/Rx Description ● Error Code Outline ##0100 [Tx] At time of transmission, the procedural signal has been transmitted more than An error code is used to indicate a fault in a machine, and is indicated in the machine's LCD specified.
  • Page 29 Tx/Rx Description Tx/Rx Description ##0671 [Rx] At time of V.8 arrival, procedure fails to move to phase 2 after detection of CM ##0769 [Tx] At time of ECM transmission, the procedural signal has been transmitted more signal from caller, causing T1 time-out and releasing line. than specified after transmission of PPS-EOP, or T5 time-out (60 sec) has occurred.
  • Page 30: Jam Code

    Jam Code ACC ID Jam Code Type Sensor Name Sensor ID 0101 Delay jam Cassette 1 pickup sensor 0102 Delay jam Cassette 2 pickup sensor Main Unit 0103 Delay jam Cassette 3 pickup sensor 0104 Delay jam Cassette 4 pickup sensor 0105 Delay jam Pre-registration sensor...
  • Page 31: Dadf-Aa1

    DADF-AA1 ACC ID Jam Code Type Sensor Name Sensor ID FF0D Unknown jam FF91 Unknown jam SR11 FFF1 Unknown jam T-3-5 T-3-5 F-3-2 F-3-2 3-12...
  • Page 32: Inner Finisher-B1

    Inner Finisher-B1 ACC ID Jam Code Type Sensor Name Sensor ID 0003 Delay jam Registration sensor 0004 Stationary jam Registration sensor 0005 Delay jam Read sensor 0006 Stationary jam Read sensor 0007 Delay jam Delivery reversal sensor 0008 Stationary jam Delivery reversal sensor 0044 Stationary jam...
  • Page 33: Alarm Code

    Alarm Code ACC ID Jam Code Type Sensor Name Sensor ID 1001 Delay jam Entrance sensor 1101 Stationary jam Entrance sensor Alarm Code Details 1102 Stationary jam Processing tray sensor 1300 Power-on jam Entrance sensor, Processing tray S1, S6 sensor Alarm Code Title A.
  • Page 34: Service Mode

    Service Mode ■ Overview Details of Service Mode ■...
  • Page 35: Outline

    Outline #CODEC This is a setting items related to CODEC. Outline of Service Mode #SYSTEM The items that follow may be checked/set using the machine's service mode, which is This is a setting items related to SYSTEM. designed the way the service mode used in fax machines is designed in terms of contents and operation.
  • Page 36: Using The Mode

    Using the Mode Setting of Bit Switch Outline ■ <Operation at the time of Bit SW> <Operation at the time of Parameter> Bit Switch Composition 1) Selecting Service Mode 1) Selecting Service Mode The items registered and set by each of these switches comprise 8-bit switches. The figure >...
  • Page 37: Details Of Service Mode

    Details of Service Mode ■ Details ● SSSW-SW01 #SSSW List of Functions Function ■ SSSW Composition service error code output not output not used NOTE: not used This document describes the default settings for the system for USA. not used The default settings used in the service mode vary depending on the shipping not used destination and model.
  • Page 38 ● SSSW-SW03 MEMO: List of Functions Any of the following error code may be indicated because of an echo at time of reception Function ##0005, ##0101, ##0106, ##0107, ##0114, ##0200, ##0201, ##0790 TCF criteria Loose Normal Echo protect tone for high-speed transmission Transmitted Not transmitted not used ●...
  • Page 39 Use it specify whether or not to transmit bit 33 and thereafter for the DIS signal. Detailed Discussions of Bit 5 If ‘prohibit’ is selected, Super Fine reception from a non-Canon machine can no longer be In the countries that need approval of CI signal frequency check, no checking on frequency used.
  • Page 40 ● SSSW-SW06 Time-Out Length for Transmission/reception List of Functions Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Function 8min. not used 16min. not used 32min. not used 64min. FAX stamp display setting Displayed Not displayed original read width T-4-9 T-4-9 not used Time-Out Length for Transmission (text mode) not used...
  • Page 41 Function Function Convert "inch" into "mm" when transmitting the convert do not convert not used received image data timing for storing polarity in memory telephone line after CI detection not used Reception of call through caller ID display line not used (main unit line) not used not used...
  • Page 42 ● SSSW-SW22 Function List of Functions not used not used Function not used not used not used not used not used not used not used Prohibit manual polling T-4-16 T-4-16 not used Detailed Discussions of Bit 0 not used Selects a No Paper display for when; either the fax paper cassette or multitray is empty, or for not used when the same size paper is all used up.
  • Page 43 the dialed number will be indicated on the LCD/ Report screen. At "0" on this Bit, even though the dialed number is acknowledged, LCD/Report screen will Detailed Discussions of Bit 4 indicate nothing. Select whether the receiver falls back during V.34 reception. If 'Prohibit' is selected, the receiver does not fall back.
  • Page 44 When "1" is selected, the counter is displayed. Function When "0" is selected, the counter is not displayed. not used not used not used ● SSSW-SW34 T-4-22 T-4-22 List of Functions ● SSSW-SW33 Function List of Functions Display the waste toner full warning Drum replacement required Function E019 displayed on...
  • Page 45: Menu

    #MENU ● SSSW-SW35 List of Functions Menu Switch Composition ■ Function Function Range of settings e-RDS function ON/OFF Call button function ON/OFF NL equalizer 1: ON, 0: OFF ScanToMeia function enable/disable enable disable Telephone line monitor 0: DIAL, 1: SERVICEMAN [1], 2: SERVICEMAN [2], 3: OFF MediaPrint function enable/disable enable disable...
  • Page 46: Numeric

    #NUMERIC ● <007: ATT transmission level> Use it to set the transmission level (ATT). Numerical Parameter Composition ■ Raise the transmission level if errors occur frequently at time of communication because of the condition of the line. (It means close to 8) Item Range of settings RTN transmission condition(1)
  • Page 47: Details

    ■ Details MEMO: Any of the following error codes may be indicated because of the condition of the line ● <002:RTN transmission condition (1)><003: RTN transmission ##0005, ##0018 condition (2)><004: RTN transmission condition (3)> The line condition identification time is between when the dial signal is transmitted and when the line condition is cut for the transmitting party, while it is between Use it to set RTN signal transmission conditions.
  • Page 48 ● <025: Answering machine connection function signal detection time> 900s: transmitted scan Sets the signal detection time for the answering machine connection function operation. Guide to the Table When the answering machine connection function is operating, if the function does not - 1:Count sheets of all sizes by one.
  • Page 49 Serial Counter type Serial Counter type Print system Print system No. on No. on Bk 1-sided L Bk 1-sided S Bk 2-sided L Bk 2-sided S Bk 1-sided L Bk 1-sided S Bk 2-sided L Bk 2-sided S counter counter check check screen...
  • Page 50 Serial Counter type Print system Serial Counter type Scan system No. on No. on Bk 1-sided L Bk 1-sided S Bk 2-sided L Bk 2-sided S Bk 1-sided L Bk 1-sided S Bk 2-sided L Bk 2-sided S counter counter check check screen...
  • Page 51: Scan

    #SCAN Initial Appropriate Item1 Item2 Item3 Item4 Description setting guideline Setting of Scanner Functions (SCANNER) ■ READER DISPLAY TARGET-B Target value of shading for blue Initial Item1 Range of settings Function TARGET-G Target value of shading for setting green #SCAN SW Not used TARGET-R Target value of shading for...
  • Page 52 Initial Appropriate Initial Appropriate Item1 Item2 Item3 Item4 Description Item1 Item2 Item3 Item4 Description setting guideline setting guideline READER ADJUST STRD-POS 100 1 to 200 Adjustment of CCD/CIS READER ADJUST DFTAR-G 1189 1 to 2047 Shading target value scan position at stream- (GREEN) entry when using reading mode with DF DF (normal document...
  • Page 53 Initial Appropriate Initial Appropriate Item1 Item2 Item3 Item4 Description Item1 Item2 Item3 Item4 Description setting guideline setting guideline READER ADJUST MTF3-S1 20 to 80 MTF setting value for R in READER ADJUST MTF4-M5 20 to 80 MTF specified value for vertical scanning direction G in horizontal scanning (front)
  • Page 54: Numeric Parameter Functional Configuration

    Initial Appropriate Initial Appropriate Item1 Item2 Item3 Item4 Description Item1 Item2 Item3 Item4 Description setting guideline setting guideline READER FUNCTION CCD MTF4-S9 20 to 80 MTF specified value for B in FEEDER ADJUST DFDST-L2 0 to 16383 Dirt detection level vertical scanning direction adjustment (upon job (rear)
  • Page 55: Reader

    document fed from ADF)> 1: FOOLSCAP 2: OFFICIO Correct the magnification of vertical scanning of a document fed from the ADF. The larger the 3: E_OFFICIO adjustment value, the more the image stretches in the vertical scanning direction. 4: G_LTR_R 5: A_LTR_R ●...
  • Page 56 Adjustment value of offset level on CCD (green) ● (#SCAN> READER> I/O> R-CON> P001) The P001 port indication of the reader relay PCB ● (#SCAN> READER> DISPLAY> CCD> OFST-R) Display the I/O state of the sensor of the reader unit. Adjustment value of offset level on CCD (red) Name Display contents...
  • Page 57 vertical scanning direction) Note: 0.1mm shift of image scan-start position toward the trail edge direction by 1-increment in the Be sure to enter the value on service label when replacing the CCD unit. setting. If changing the setting value of this item, be sure to Note the changed value on the service label.
  • Page 58 Color displacement (G-R) offset value display at ADF mode/100% scanning Note: Be sure to enter the value on service label when replacing the CCD unit. ● (#SCAN> READER> ADJUST> CCD> 100DF_GB) Be sure to enter the numeric value on copyboard glass when replacing the copyboard glass.
  • Page 59 MTF setting value for K in horizontal scanning direction (rear) ● (#SCAN> READER> ADJUST> CCD> MTF3-M3) This item must not be normally used. MTF setting value for R in horizontal scanning direction (rear) ● (#SCAN> READER> ADJUST> CCD> MTF3-S1) ● (#SCAN>...
  • Page 60 MTF setting value for K in vertical scanning direction (rear) MTF specified value for K in horizontal scanning direction (rear) This item must not be normally used. This item must not be normally used. ● (#SCAN> READER> ADJUST> CCD> MTF4-M1) ●...
  • Page 61 MTF specified value for K in vertical scanning direction (rear) ● (#SCAN> READER> FUNCTION> CCD> MTF-CLC) This item must not be normally used. Calculating the MTF filter count to be set in ASICS based on the MTF value Set the following item; SCAN>READER>ADJUST>CCD>CCD-CHN (new item) when ●...
  • Page 62 copyboard cover is being used. OFF. This item must not be normally used. When both AB and Inch type documents are stacked ● (#SCAN> READER> OPTION> USER> SIZE-DET) together, a separate document size sensor (photosensor) is required for the document size to be detected properly.
  • Page 63: Print

    #PRINT ● (#SCAN> FEEDER> FUNCTION>CL-CHK) Checking the DF clutch Numerin Parameter Settings (Numeric Prama.) ■ DSpecify a clutch to perform a clutch check. Select #SCAN>FEEDER > FUNCTION > CL-ON to execute this. Item Default Setting range Function ● (#SCAN> FEEDER> FUNCTION> CL-ON) #PRINT SW01- SW13 Not used...
  • Page 64: Service Soft Switch Settings (Printer)

    Item Default Setting range Function Item1 Item2 Item3 Default Setting range Function #PRINT 140: -128 to 127, one Left-end registration adjustment (double- #PRINT CAS1 CAS1-U1 0 26: OFI, 27: E-OFI, 37: M-OFI, Cassette 1paper size NUMERIC unit = 0.1 mm sided small) 36: A-OFI, 24: FLSP, 25: A-FLSP, group special, standard-...
  • Page 65: List Of Functions

    ● SSSW-SW18 Function not used List of Functions not used Function not used not used T-4-37 T-4-37 not used Detailed Discussions of Bit 0 Thin postcard mode Enable Disable Select whether to enable or disable transfer bias pressure reduction mode. not used Select "Enable"...
  • Page 66 ● <053: Margin adjustment at the leading edge of the copy> 3 - 11: +12 to -15˚C (in steps of 3˚C) 12- 14: -15˚C Adjust the margin at the leading edge of the copy. Increasing the value makes the margin at ●...
  • Page 67 3. Fixed environment of HH. (Temperature of 28 deg C and humidity of 80%) ● <145: Adjustment of the magnification to write image in laser's main 2: Make the print density lower. Set the forward rotation time for fixing to 3 seconds. Does not scanning direction (A-B)>...
  • Page 68 ● <166: Temperature adjustment UP/DOWN mode (Plain paper, manual ● <152: Primary charge offset for DC> feed tray)> Enter the value to adjust the primary offset 1 for DC. The temperature adjustment offset relative to the target fixing temperature of plain paper fed from the manual feed paper can be changed in steps of 3˚C.
  • Page 69: List Of Functions(Print Cst)

    3 - 11: 12 to -15˚C (in steps of 3˚C) ● <#CST> CAS1> CAS1-U4>,<#CST> CAS2> CAS1-U4>,<#CST> 12 - 14: -15˚C CAS3> CAS1-U4>,<#CST> CAS4> CAS1-U4> Setting of paper name used for paper size group 'U4' ● <180: Temperature adjustment UP/DOWN mode (Special mode N)> When setting the following special size paper for U1, U2, U3, and U4 which are specified for The temperature adjustment offset relative to the target temperature of fixing in special mode the paper name to be used in paper size group, it becomes possible to treat the paper size in...
  • Page 70: Network

    #NETWORK Confirmation of contents of CA certificate ■ Selecting the service mode "#NETWORK>#CERTIFICATE>#CA-CERTIFICATE" enables confirmation of the contents of the installed CA certificate. #CODEC ■ Configuration Item Default Setting range Description #BitSwitch SW01- SW09 Not used #Numeric 01: - 05: Not used Control of attribute flag addition function at reception and printing of...
  • Page 71: System

    #SYSTEM ● SW10 List of Functions Configuration ■ Function PS data protocol menu display/nondisplay Display Nondisplay Item Default Description #SYSTEM SW SW01- SW04 Not used Extra length setting SW05 11001000 Inhibition of export of password in address book SW06- SW09 Not used SW10 00000000...
  • Page 72: Acc

    #COUNTER (CLEAR>ALL, TYPE, SERVICE DATA, TEL & USER DATA) Counters ■ #ACC This copier is furnished with a maintenance/supplies counter set (DRBL-1), which can be ■ Configuration used to gain rough measures of when to replace supplies. The counter set increments by one on counting each sheet of small-sized paper (up to A4/LTR) and by two on counting each The table below gives summary description of the accessories available.
  • Page 73: Clearing Counters

    #LMS Parts counter list Item Counter Explanation Service life Configuration ■ DRBL-1 (Unit TR-ROLL Transfer roller high-voltage ON count 150,000 supplies) SP_SC_EL Separation static charge eliminator high- 150,000 Group Item Default Setting range Description voltage ON count INACTIVE ST-SEND 0 0 - 1 To display installation state of SEND function DV-UNT-C...
  • Page 74: Outline

    B] is called a slave option of [Function A]. Installation of the slave option fails when it is Group Item Default Setting range Description ERASE SEND 0 - 1 To display installation state of SEND function found that the master option is not validated as a result of verification of the dependent when non-transfer is displayed.
  • Page 75: Inactivity Of The Transmitted License

    Item Name License Name Status/Optional Setting #SEND Color Universal SEND KIT BW-SEND ON/ON CL-SEND ON/ON T-4-48 T-4-48 Press '2' from the numeric Inactivity of the transmitted license ■ keypad and press 'OK'. Inactivity of the transmitted license Situation of using this service mode F-4-3 F-4-3 This service mode is used to invalidate a license under the assumption that, when a device is...
  • Page 76: Erasing A License

    transfer. When a license option is displayed in Procedure (4), 001 1 is displayed. The last "1" shows that the license is validated by license authentication. Details about the last number: After the license is erased, the last number is changed to "2". 1: The function is validated.
  • Page 77: E-Rds

    #E-RDS #REPORT Configuration Configuration ■ ■ Settings related to e-RDS are described below. The table below lists the kinds of reports that are supported. Item Default Setting range Description Item Explanation E-RDS 0 or 1 e-RDS OFF/ON setting (0:OFF / 1:ON)When SERVICE DATA LIST "Service mode service soft switch output (SSSW, MENU, NUMERIC SWITCH...
  • Page 78: Details

    ■ Details ● System Dump List Use it to check the history of communications, both successful and error. ● System Data List Use it to check the settings associated with the service soft switch and service parameters. 10/16 2009 13:00 0001 CLEAR DATE 10/16/2009...
  • Page 79 • Indication sample *1: service error code. *2: START TIME, date and time (in 24-hr notation). ##280 ##280number of errors ##280number of errors ##280number of errors *3: OTHER PARTY, telephone number sent by the other party. *4: MAKER CODE, manufacturer code. T-4-51 T-4-51 *5: MACHINE CODE, model code.
  • Page 80 ● Error Log List Jam history description (JAM) Item Explanation 07/12/2005 13:07 FAX Number The larger the number of a jam, the more recently it has occurred. *************************************** Jam date Date of jam occurrence *** JAM/ERR LOG REPORT *************************************** Jam time [1] [2] [3] [4] [5] [6] [8] [9] [10]...
  • Page 81 ● Spec List 07/12/2005 13:07 FAX 2009 10/09 16:31 0001 PARAM _ _ _ _ _ TYPE 1 : JP ***************************** OPTION/ENABLE SW *** SPEC REPORT _ _ _ _ _ BDL-IMAGE (1200) OFF / OFF ***************************** _ _ _ _ _ OFF / OFF _ _ _ _ _ NETWORK...
  • Page 82: Download

    #CLEAR USB memory availability [10] SD card volume [11] USB serial number Configuration ■ [12] MAC address Group Item Description [13] output the number of histories (communication history, copy/print/report/JOB history of the reception print, jam history, E code history, humidity log) TEL &...
  • Page 83: Display

    #ROM Group Item Description ELA-DAT Initializes the ELA Flash/SRAM data. Configuration Clears user and service data (except for some scan ■ parameters and print parameters), and the counter setting/registration data in the system dump list, The table below lists the items of ROM display mode that are supported. except for the print count.
  • Page 84: Configuration

    ■ Configuration Group subgroup Item 1 Item2 Item3 Explanation (3) G3 SIGNAL TX TEST 7200bps Numerals enclosed in parentheses denote a numeric keypad key to be pressed each. (4) G3 SIGNAL TX TEST 9600bps (5) G3 SIGNAL TX TEST TC7200bps Group subgroup Item 1 Item2...
  • Page 85 • Numeric keypad key 2 Procedure Checks to see if data can be correctly read from all areas of D-RAM (SDRAM). If an error 1) Enter the PG number with numeric keys, then press the START key. occurs making this check, the test is aborted, with an error appearing on the touch panel 2) Select single-sided (SGL: 0) or double-sided (DBL: 1), then press the START key.
  • Page 86 • Numeric keypad key 1 Frequency Test The input key and relay are shown below: A press on '2' on the keypad from the MODEM test menu selects the frequency test. In this test, signals of the following frequencies from the modem are transmitted using the telephone line terminal and the speaker.
  • Page 87 Left/right arrow key Transmission speed MEMO: < 2400bps The output level of individual signals is in keeping with the setting made in service mode. > 4800bps 7200bps 9600bps Tonal/DTMF Signal Reception Test 12000bps A press on '6' on the keypad from the MODEM test menu selects the tonal signal/DTMF signal 14400bps reception 0 test.
  • Page 88 Sensor test (6-2: SENSOR) Group Item Description Detail This mode is used to verify the status of the unit sensors from the touch panel (LCD) READER Reader sensor C0: Copyboard Cover 0/Document presence, 1/Document check Open/Closed Sensor absenc indications. 0 (S21) Press numeric keypad key 3 on the FUNCTION TEST menu to select the sensor test.
  • Page 89 Card reader test <6-3: NCR sts> Group Item Description Detail COPY Copy MP: Manual Feeder 0/Document presence, 1/Document Press numeric keypad key 3 on the FACULTY menu to select the card reader test. In this test, confirmation Paper Sensor (S9) absenc verify the successful operations of the card reader.
  • Page 90 display changes from OFF to ON, indicating the received frequency. The touch panel (LCD) displays the status of CML, CNG and FED detection, from left to right, with ON/OFF indications. Numeric keypad key 2 turns on the CML relay to detect CNG. •...
  • Page 91: Parts Replacement And Cleaning

    Parts Replacement and Cleaning ■ List of Parts...
  • Page 92: List Of Covers

    List of Parts Symbol Part name Part number Reader Left Cover FC8-6197 List of Covers DADF (Optional or Standard) Reader Front Cover FC9-0491 Control Panel FM3-9356 (TW) FM3-9354 (UL,AU) FM3-9355 (CN) FM3-9357 (KR) FM3-9358 (EUR) Support Cover Delivery Tray FC9-0513 Front Cover FM3-9256 Cassette 1...
  • Page 93 Symbol Part name Part number [16] [15] Reader Right Cover FC8-6198 [15] [16] Platen Glass A SIZE: FL2-9839 [17] A/INCH SIZE: FL2-9840 AB/INCH SIZE: FL2-9841 [17] Reader Rear Cover FC9-0492 [18] Rear Cover (Right) FC9-0525 [19] Rear Cover (Left) FC9-0524 [20] Right Cover (Upper Rear) FC9-0572...
  • Page 94: List Of Main Units / Parts

    List of Main Units / Parts Symbol Part name Part number CCD Unit FM3-9435 Pickup Unit FM3-9277 Laser Scanner Unit FM3-9407 No.2 Deleivery Unit FM3-9314 Toner Supply Unit FM3-9428 Right Cover Unit FM3-9284 (With No.2 Deleivery Unit) FM3-9380 (Without No.2 Deleivery Unit) Platen Glass A SIZE: FL2-9839 A/INCH SIZE: FL2-9840...
  • Page 95: List Of Pcbs

    List of PCBs Symbol Part name Part number PCB1 Main Controller PCB iR2535: FM4-6218 PCB5d iR2545: FM4-6219" PCB2 Reader Relay PCB FM4-2859 PCB3 Power Supply PCB 120V: FM4-4195 PCB5c 230V: FM3-9258 PCB5a PCB4 DC Controller PCB FM4-2863 PCB5a LCD Unit FL3-3204 PCB5b 1/4 Inverter PCB...
  • Page 96: List Of Solenoids

    List of Solenoids Symbol Part name Part number Pickup Solenoid FK2-0408 Manual Feed Pickup Solenoid FK2-1410 F-5-5 F-5-5...
  • Page 97: List Of Sensors

    List of Sensors F-5-6 F-5-7 F-5-7...
  • Page 98 Symbol Part name Part number Cassette 1 Pickup Sensor WG8-5836 Cassette 1 Paper Sensor WG8-5836 Cassette 1 Paper Level Sensor A WG8-5836 Cassette 1 Paper Level Sensor B WG8-5836 Pre-Registration Sensor WG8-5836 Loop Sensor WG8-5836 Duplex Feed Sensor WG8-5836 Manual Feeder Paper Size Sensor WG8-5836 Manual Feeder Paper Sensor WG8-5836...
  • Page 99: List Of Motors

    List of Motors Symbol Part name Part number Main Motor FK2-9141 Fixing Motor FK2-9145 Cassette 1 Pickup Motor FK2-7327 Duplex Feed Motor FK2-9149 Bottle Motor FK2-9147 Hopper Motor FK2-9147 Shutter Hp Sensor FK2-9148 No.1 Delivery Motor FK2-9151 Scanner Motor FK2-6919 F-5-8 F-5-8...
  • Page 100: List Of Fans

    List of Fans Symbol Part name Part number FAN1 Paper Edge Cooling Fan (Rear) FK2-0360 FAN2 Paper Edge Cooling Fan (Front) FK2-0360 FAN3 Exhaust Fan (Rear) FK2-0360 FAN4 Exhaust Fan (Front) FK2-0360 FAN6 Power Supply Cooling Fan FK2-0360 FAN3 FAN4 FAN1 FAN2 FAN6...
  • Page 101: List Of Switches

    List of Switches Symbol Part name Part number Front Door Switch WC4-5242 Enviorment Switch FM4-2876 Cassette Size Detection Switch 1 WC2-5680 Cassette Size Detection Switch 2 WC2-5680 F-5-10 F-5-10 5-11...
  • Page 102: List Of Clutches

    List of Clutches Symbol Part name Part number Registration Clutch FK2-9154 Manual Feed Pickup Clutch FK2-9154 Developing Cylinder Clutch FK2-9154 F-5-11 F-5-11 5-12...
  • Page 103: Other

    Other Symbol Part name Part number Fixing Sub Thermistor (Rear) 120V: FM4-3363 230V: FM3-9302 Fixing Sub Thermistor (Front) Fixing Main Thermistor Fixing Heater 1 Fixing Heater 2 Speaker (Option) FK2-9442 Cassette Heater (Option) FM3-8915 Drum Heater (Option) FK2-9157 Reader Heater (Option) 120V: FK2-9468 230V: FK2-0228 F-5-12...
  • Page 104: Product Overview

    Product Overview ■ Specifications Product lineups ■ Basic Configuration ■...
  • Page 105 Specifications Item Specifications Paper type Weight: 64 g/m2 to 128 g/m2 Type: Plain, Recycled, Color (64 g/m2 to 80 g/m2), 3-hole punch, (Manual feed pickup tray) Specifications Bond (75 g/m2 to 90 g/m2), Heavy Paper 1 (81 g/m2 to 90 g/m2), Heavy Paper 2 (91 g/m2 to 105 g/m2), Heavy Paper 3 (106 g/m2 to 128 g/m2), Transparencies, Labels, Envelopes (No.10 Item...
  • Page 106: Weight / Size

    Weight / Size Productivity (Print speed) Product name Width Depth Height Weight Size Mode Paper Paper imageRUNNER 2545i/2545 2535i/2535 (mm) (mm) (mm) Approx. (kg) type basis Cassette Manual Cassette Manual imageRUNNER 2545i/2545/ 69.5 weight * with the double cassette feed feed 2535i/2535 (g/m2)
  • Page 107: Paper Type

    Paper type Product Lineup For free size paper, refer to the table below. Host machine Type Feeding direction (mm) Width direction (mm) Free size 148 to 432 99 to 297 Pickup ■ T-6-4 T-6-4 Usable paper types are shown. Paper type Size Manual Cassette...
  • Page 108: Host Machine Configuration

    Option ■ Host machine configuration Host machine configuration Pickup delivery / image reading options ■ Reader + DADF (standard or optional) + Printer T-6-6 T-6-6 [19] ■ Model type imageRUNNER 2545 imageRUNNER 2535 Print Speed 45ppm 35ppm Positioning Target machine: imageRUNNER 3235/3225/2030/2025 Series T-6-7 T-6-7 imageRUNNER 2545 / 2535...
  • Page 109: Function Expanding Option

    ■ Function expanding option Product name Remarks and condition imageRUNNER 2545i/2545/2535i/2535 DADF-AA1 Inner Finisher Additional Tray-B1 Inner Finisher-B1 Built-in finisher Power Supply Unit-U1 is required. Reader Heater Unit-H1 Cst Heater Kit-J1 is required. Platen Cover Type Q Document Tray-J1 FL Cassette-AJ1 FL Cassette-AK1 Cassette Heater Unit-37 Cst Heater Kit-J1 is required.
  • Page 110: Basic Configuration

    Basic Configuration Product name Remarks and condition Card Reader-E1 Card Reader Attachment-D3 is required. Card Reader Attachment-D3 Functional Configuration Super G3 Fax Board-AG1 USB Application 3-Port Interface Kit-A1 The machine may broadly be divided into the following functional system blocks; document Serial Interface Kit-J2 System Upgrade RAM-C1 exposure system block, controller system block, laser exposure system block, image...
  • Page 111: Basic Sequence

    Basic sequence ■ ● Sequence at Power-On • Reader STBY Backwarding Scanner motor Forwarding Light-ON CCD HP sensor CCD adjustment F-6-6 F-6-6 ● Print sequence • Reader (Book mode, 1 original) Copy start In reading Backwarding Forwarding Backwarding Forwarding Scanner motor Light-ON CCD HP sensor Shading correction...
  • Page 112: Version Upgrading

    Version Upgrading ■ Upgrading Targets and Procedure...
  • Page 113: Outline

    Upgrading Targets and Procedure Host machine Target Category Target system File type Remarks software Outline Main iR2545/iR2535 Boot USTUPDATE_iR2545_35_ There are two types BOOT_vXXXX of main controllers. controller There are two methods to upgrade the system software. Program USTUPDATE_iR2545_35_ Note: When upgrading bootable_lang_WLaaXXXX two types of firmware, 1.
  • Page 114: Procedure

    Procedure 6) Click [Next] following the instruction shown on the screen. MEMO: The procedure for upgrading Boot is described below as a typical example. Use the same procedure for other firmware. 1) Turn ON the power switch of the PC and start up the UST. 2) When the power switch is turned ON, a Found New Hardware Wizard appears.
  • Page 115 8) Click [Next] following the instruction shown on the screen. 9) Click [Start] following the instruction shown on the screen. F-7-5 F-7-5 F-7-7 F-7-7 10) Click [Yes] following the instruction shown on the screen. MEMO: If firmware for a wrong model is selected, “Specify by printer name” is not displayed. F-7-8 F-7-8 11) The following screen appears.
  • Page 116 CAUTION: Do Not Turn off the Power during Download/Write Operation in progress Do not turn OFF the power while the system software is being downloaded or written. The machine may fail to start when the power is turned ON. 12) When upgrade is complete, the following screen appears. Turn OFF then ON the main power switch to complete the procedure.

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