ABB FSO-12 Manuals

ABB FSO-12 Manuals

Manuals and User Guides for ABB FSO-12. We have 1 ABB FSO-12 manual available for free PDF download: User Manual

ABB FSO-12 User Manual

ABB FSO-12 User Manual (388 pages)

Safety functions module

Brand: ABB | Category: Control Unit | Size: 9.87 MB

Table of Contents

Table of Contents
5
1 Safety Instructions

13
- Contents of this Chapter
  13
- Use of Warnings
  13
- Electrical Safety Precautions
  14
2 Introduction to the Manual

15
- Contents of this Chapter
  15
- Exclusion of Liability
  15
- Applicability
  15
- Compatible Products
  16
  - Drives and Option Modules
    16
  - Controller Stations
    16
  - Tools
    16
- Supported Safety Functions
  16
- Target Audience
  17
- Purpose of the Manual
  17
- Contents
  17
- Recommended Reading
  19
- Terms and Abbreviations
  19
- Certificates
  25
3 Safety Information and Considerations

27
- Contents of this Chapter
  27
- Meeting the Requirements of the Machinery Directive
  27
- Responsibilities
  28
- Intentional Misuse
  28
- Safety Considerations
  28
  - Response Times
    28
  - FSO Diagnostics
    28
  - I/O
    29
  - Acknowledgement
    30
  - Motor Speed Feedback
    30
  - Proof Testing
    34
  - Safety Separation
    35
  - ACS880 Drives with Separate Inverter and Supply Units
    35
4 Overview

37
- Contents of this Chapter
  37
- System Description
  38
  - FSO Module and Safety System Components
    38
  - FSO Module Version Handling
    39
  - Layout
    40
  - Connections
    41
  - Type Designation Label
    41
  - Operational Characteristics
    42
- Overview of Safety Functions
  42
  - Safe Torque off (STO)
    43
  - Safe Stop 1 (SS1)
    43
  - Safe Stop Emergency (SSE)
    43
  - Safe Brake Control (SBC)
    43
  - Safely-Limited Speed (SLS)
    44
  - Variable Safely-Limited Speed (SLS)
    44
  - Safe Maximum Speed (SMS)
    44
  - Prevention of Unexpected Start-Up (POUS)
    44
5 Safety Functions

45
6 Profisafe

137
- Contents of this Chapter
  137
- Introduction
  137
- System Description
  138
  - Required Components
    138
  - Tools
    138
  - System Overview
    138
- Remote I/O Control
  140
- FSO Module Passivation
  140
- Profisafe Description
  141
  - Profisafe Message Format
    141
  - FSO Profisafe Profiles
    142
  - FSO Module Modes and States
    148
  - Profisafe Response Time
    160
  - Profisafe Watchdog Time
    162
- Installation
  164
- Configuration
  165
- Fault Tracing
  194
7 Planning for Installation

201
- Contents of this Chapter
  201
- Requirements for Designers and Installers
  201
- Mechanical Installation
  201
  - Installation Site
    201
- Electrical Installation
  202
  - General Requirements
    202
  - Connections
    202
  - STO Cable and Data Cable between FSO Module and Drive
    203
  - Power Supply Connection/Cables
    203
  - Ensuring the EMC Compatibility
    203
  - Selecting Control Cables
    203
  - Routing the Cables
    204
  - Standard Function and Wiring Examples
    204
8 Installation

209
- Contents of this Chapter
  209
- Unpacking
  210
- Checking the Delivery
  210
- Mechanical Installation
  211
- Electrical Installation
  212
  - Terminals
    212
  - Connection Procedure
    213
9 Installation Checklists

217
- Contents of this Chapter
  217
- Checklists
  217
10 Configuration

219
- Contents of this Chapter
  219
- Competence
  219
- Password
  219
- Configuring the FSO Module
  220
  - Overview - Safety System Configuring Process
    220
  - FSO Configuring Procedure
    222
- Configuring General Settings
  224
  - How to Configure General Settings
    224
- Configuring the Safety Fieldbus Communication
  225
  - How to Configure the Safety Communication with Profisafe
    225
- Configuring I/O
  226
  - How to Configure I/O
    226
  - How to Configure a Cascaded System
    227
  - How to Configure Safety Relays
    230
- Configuring SBC
  231
  - How to Configure the SBC in the STO Function
    232
  - How to Configure the SBC in the SS1 Function
    233
- Configuring STO
  234
  - How to Configure STO
    234
  - How to Configure SBC after STO
    235
  - How to Configure SBC before STO
    236
- Configuring SS1
  237
- Configuring SSE
  248
- Configuring SAR
  257
  - How to Configure Sarn
    257
- Configuring SLS
  258
- Configuring Variable SLS
  262
- Configuring SMS
  269
  - How to Configure SMS, Version 1
    269
  - How to Configure SMS, Version 2
    270
  - Related Safety Functions
    270
- Configuring POUS
  271
  - How to Configure POUS
    271
- How to Configure SLS Function Behavior When Drive Modulation Is Lost
  271
  - Tion Ramp
    272
  - Tion Ramp
    278
- Fine-Tuning the Configuration
  282
11 FSO-12 Parameters

285
- Contents of this Chapter
  285
- Status and Control Words
  319
12 Start-Up

325
- Contents of this Chapter
  325
- Safety Considerations
  325
- Checks
  325
13 Verification and Validation

327
- Contents of this Chapter
  327
- Verifying the Achieved SIL/PL Level
  327
- Purpose of the Validation Testing
  327
- Preconditions for Validation Testing
  328
- Validation Procedure
  328
  - General
    328
  - Validation Test Reports
    329
  - Competence
    329
  - Tools
    329
  - Validation of the Profisafe Connection
    330
  - Validation of Safety Functions
    331
  - Validation of Redundant Inputs
    331
  - Validation of Safety I/O's
    332
  - Validation of the General Settings
    332
  - Validation of the STO Function
    333
  - Validation of the SBC Function
    335
  - Validation of the SSE Function
    337
  - Validation of the SS1 Function
    340
  - Validation of the SLS Functions
    342
  - Validation of the Variable SLS Function
    344
  - Validation of the SMS Functions
    346
  - Validation of the POUS Function
    348
  - Validation of the Cascaded Safety Function
    349
- Proof Test Intervals During Operation
  350
- Residual Risks
  350
14 Fault Tracing

351
- Contents of this Chapter
  351
- Status Leds
  351
- Event Types
  352
- Event Code Decoding with Drive Composer Pro Tool
  352
- Faults, Warnings and Events
  353
- Auxiliary Codes
  362
- Reporting Problems and Failures
  362
15 Maintenance

363
- Contents of this Chapter
  363
- Planning
  363
- Tools
  363
- FSO Module Replacement
  363
  - Replacing the FSO Module
    364
- Drive Replacement
  365
  - Reinstalling the FSO Module to Another Drive
    365
- Drive Firmware Update
  366
  - Updating the Firmware of the Drive Where the FSO Module Is Installed
    366
- FENA Module Replacement
  367
  - Replacing the FENA Module
    367
- Factory Reset
  368
- Drive Control Board Boot
  369
- Updates
  369
- Proof Tests
  369
- Decommissioning
  370
16 Technical Data

371
- Contents of this Chapter
  371
- Electrical Data
  371
- Profisafe and Related Network Devices
  371
- Control Connection Data
  372
- Terminal and Cable Entry Data for the Control Cables
  372
- STO Cable and Data Cable between FSO Module and Drive
  373
- Tightening Torques
  373
- Size and Weight
  373
- Cooling
  373
- Speed Estimation
  374
- Ambient Conditions
  374
- Safety Functions
  375
- Safety Data
  376
  - General
    376
  - Basic Safety Data
    378
  - Safety Data for some Typical Configurations
    380
  - Relevant Failure Modes
    381
  - Response Times
    382
- Related Standards and Directives
  384
17 Dimension Drawings

385
Further Information

387

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