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Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used or disclosed only in accordance with the terms of such license.
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In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
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(Low-voltage directive 2006/95/EC). This conformity is proved by tests conducted by ABB AB in accordance with the generic standard EN 50263 for the EMC directive, and with the standards EN 60255-5 and/or EN 50178 for the low voltage directive.
Table of contents Table of contents Section 1 Introduction..............11 Introduction to the installation and commissioning manual....11 About the complete set of manuals for an IED......11 About the installation and commissioning manual.......12 Intended audience...............13 Related documents..............13 Revision notes................14 Section 2 Safety information............15 Warning signs...................15 Caution signs..................16 Note signs..................17...
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Table of contents Overview................38 Mounting procedure for side-by-side rack mounting....39 IED in the 670 series mounted with a RHGS6 case....39 Side-by-side flush mounting............40 Overview................40 Mounting procedure for side-by-side flush mounting.....41 Making the electrical connection............42 IED connectors................42 Overview................42 Front side connectors.............44 Rear side connectors.............45 Connection examples.............55 Connecting to protective earth.............58...
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Table of contents Energizing the IED................77 Design....................78 Checking the self supervision signals..........80 Reconfiguring the IED..............80 Setting the IED time..............80 Checking the self supervision function........80 Determine the cause of an internal failure......80 Self supervision HMI data............81 Section 8 Set up the PCM600 communication link per IED...83 Setting up communication between PCM600 and the IED....83 Section 9 Establishing connection and verifying the SPA/IEC- communication ..............89...
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Table of contents Overview..................105 Preparing for test................106 Preparing the IED to verify settings...........106 Preparing the connection to the test equipment......107 Activating test mode..............108 Connecting test equipment to the IED........108 Verifying analog primary and secondary measurement....109 Releasing the function to be tested...........110 Disturbance report..............110 Introduction................110 Disturbance report settings..........111...
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Table of contents Full scheme distance protection, mho characteristic ZMHPDIS..................125 Phase-to-phase faults............125 Phase-to-earth faults............126 Faulty phase identification with load encroachment FMPSPDIS ................127 Power swing detection ZMRPSB ..........128 Verifying the settings............129 Testing the power swing detection function ZMRPSB ..130 tR1 timer............130 Testing the Testing the block input, interaction between FDPSPDIS or FRPSPDIS and ZMRPSB ..........131...
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Table of contents Checking the residual (earth fault) current operate value IN> set below IP> ..............147 Checking the re-trip and back-up times........147 Verifying the re-trip mode.............147 Verifying the back-up trip mode..........148 Verifying instantaneous back-up trip at CB faulty condition................149 RetripMode = Contact ......149 Verifying the case Current&Contact ......150 Verifying the function mode...
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Table of contents Completing the test..............164 Frequency protection..............164 Underfrequency protection SAPTUF ........164 Verifying the settings............164 Completing the test..............165 Overfrequency protection SAPTOF ..........165 Verifying the settings............165 Completing the test..............166 Rate-of-change frequency protection SAPFRC ......166 Verifying the settings............166 Completing the test..............167 Multipurpose protection..............167 General current and voltage protection CVGAPC.....167 Built-in overcurrent feature (non-directional)......168 Overcurrent feature with current restraint......168...
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Table of contents Secondary test..............184 Check the activation of the voltage control operation...184 Check the normal voltage regulation function......185 Check the undervoltage block function........186 Check the upper and lower busbar voltage limit....186 Check the overcurrent block function........186 Single transformer..............187 Parallel voltage regulation............188 Completing the test..............193 Single command SingleCommand16Signals......193 Scheme communication..............193...
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Table of contents Master Follower (MF) method..........210 Completing the test..............212 Section 15 Commissioning and maintenance of the fault clearing system............213 Installation and commissioning............213 Commissioning tests..............214 Periodic maintenance tests............214 Visual inspection................215 Maintenance tests..............215 Preparation................216 Recording................216 Secondary injection..............216 Alarm test................216 Self supervision check............216 Trip circuit check..............217 Measurement of service currents.........217 Restoring................218...
Section 1 1MRK 504 088-UEN C Introduction Section 1 Introduction About this chapter This chapter introduces the user to the manual. Introduction to the installation and commissioning manual 1.1.1 About the complete set of manuals for an IED The user’s manual (UM) is a complete set of five different manuals: Engineeringmanual Installation and Commissioning manual...
Section 1 1MRK 504 088-UEN C Introduction setting parameters and technical data sorted per function. The technical reference manual should be used as a technical reference during the engineering phase, installation and commissioning phase, and during normal service. The Installation and Commissioning Manual (ICM) contains instructions on how to install and commission the protection IED.
The commissioning and maintenance personnel must be well experienced in using protection equipment, test equipment, protection functions and the configured functional logics in the protection. 1.1.4 Related documents Documents related to RET670 Identity number Operator’s manual 1MRK 504 087-UEN Installation and commissioning manual...
1KHA001027-UEN Protection and Control IED Manager PCM 600 Installation sheet 1MRS755552 Engineering guide IED 670 products 1MRK 511 179-UEN More information can be found on www.abb.com/substationautomation. 1.1.5 Revision notes Revision Description No functionality added. Changes made in content due to problem reports.
Section 2 1MRK 504 088-UEN C Safety information Section 2 Safety information About this chapter This chapter contains safety information. Warning signs are presented which urge the user to be careful during certain operations in order to avoid injuries to humans or damage to equipment.
Section 2 1MRK 504 088-UEN C Safety information Never disconnect the secondary connection of current transformer circuit without short-circuiting the transformer’s secondary winding. Operating a current transformer with the secondary winding open will cause a massive potential build-up that may damage the transformer and may cause injuries to humans.
Section 2 1MRK 504 088-UEN C Safety information Note signs The protection assembly is designed for a maximum continuous current of four times rated value. Installation and commissioning manual...
Section 3 1MRK 504 088-UEN C Overview Section 3 Overview About this chapter This chapter outlines the installation and commissioning of the IED. Commissioning and installation overview The settings for each function must be calculated before the commissioning task can start. A configuration, done in the configuration and programming tool, must also be available if the IED does not have a factory configuration downloaded.
Check for transport damages. If transport damage is discovered appropriate action must be taken against the latest carrier and the nearest ABB office or representative should be informed. ABB should be notified immediately if there are any discrepancies in relation to the delivery documents.
Section 5 1MRK 504 088-UEN C Installing the IED Section 5 Installing the IED About this chapter This chapter describes how to install the IED. Overview The mechanical and electrical environmental conditions at the installation site must be within the limits described in the IED technical data. Dusty, damp places, places susceptible to rapid temperature variations, powerful vibrations and shocks, surge voltages of high amplitude and fast rise time, strong induced magnetic fields or similar extreme conditions should be avoided.
Section 5 1MRK 504 088-UEN C Installing the IED Dimensions 5.2.1 Case without rear cover xx08000164.vsd IEC08000164 V1 EN Figure 1: Case without rear cover Installation and commissioning manual...
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Section 5 1MRK 504 088-UEN C Installing the IED xx08000166.vsd IEC08000166 V1 EN Figure 2: Case without rear cover with 19” rack mounting kit Case size (mm) A 6U, 1/2 x 19” 265.9 223.7 201.1 252.9 205.7 190.5 203.7 187.6 6U, 3/4 x 19”...
Section 5 1MRK 504 088-UEN C Installing the IED 5.2.2 Case with rear cover xx08000163.vsd IEC08000163 V1 EN Figure 3: Case with rear cover Installation and commissioning manual...
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Section 5 1MRK 504 088-UEN C Installing the IED xx08000165.vsd IEC08000165 V1 EN Figure 4: Case with rear cover and 19” rack mounting kit xx05000503.vsd IEC05000503 V1 EN Figure 5: Rear cover case with details Case size (mm) A 6U, 1/2 x 19” 265.9 223.7 242.1...
Section 5 1MRK 504 088-UEN C Installing the IED 5.2.4 Side-by-side flush mounting dimensions xx06000182.vsd IEC06000182 V1 EN Figure 7: A 1/2 x 19” size 670 series IED side-by-side with RHGS6. xx05000505.vsd IEC05000505 V1 EN Figure 8: Panel-cut out dimensions for side-by-side flush mounting Installation and commissioning manual...
Section 5 1MRK 504 088-UEN C Installing the IED 5.2.5 Wall mounting dimensions en04000471.vsd IEC04000471 V1 EN Figure 9: Wall mounting Case size (mm) 6U, 1/2 x 19” 292.0 267.1 272.8 390.0 243.0 6U, 3/4 x 19” 404.3 379.4 272.8 390.0 243.0 6U, 1/1 x 19”...
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Section 5 1MRK 504 088-UEN C Installing the IED The different mounting kits contain all parts needed including screws and assembly instructions. The following mounting kits are available: • Flush mounting kit • 19” Panel (rack) mounting kit • Wall mounting kit •...
Section 5 1MRK 504 088-UEN C Installing the IED 5.3.2 Flush mounting 5.3.2.1 Overview The flush mounting kit are utilized for case sizes: • 1/2 x 19” • 3/4 x 19” • 1/1 x 19” • 1/4 x 19” (RHGS6 6U) Only a single case can be mounted in each cut-out on the cubicle panel, for class IP54 protection.
Section 5 1MRK 504 088-UEN C Installing the IED 5.3.2.2 Mounting procedure for flush mounting xx08000161.vsd IEC08000161 V1 EN Figure 11: Flush mounting details. PosNo Description Quantity Type Sealing strip, used to obtain IP54 class. The sealing strip is factory mounted between the case and front plate.
Section 5 1MRK 504 088-UEN C Installing the IED See section "Flush mounting dimensions" regarding dimensions. Carefully press the sealing strip (1) around the IEDs collar. Cut the end of the sealing strip a few mm to long to make the joining point (5) tight. The sealing strip is delivered with the mounting kit.
Section 5 1MRK 504 088-UEN C Installing the IED 5.3.3.2 Mounting procedure for 19” panel rack mounting xx08000160.vsd IEC08000160 V1 EN Figure 12: 19” panel rack mounting details Description Quantity Type 1a, 1b Mounting angels, which can be mounted, either to the left or right side of the case.
Section 5 1MRK 504 088-UEN C Installing the IED 5.3.4 Wall mounting 5.3.4.1 Overview All case sizes, 1/2 x 19”, 3/4 x 19” and 1/1 x 19”, can be wall mounted. It is also possible to mount the IED on a panel or in a cubicle. When mounting the side plates, be sure to use screws that follows the recommended dimensions.
Section 5 1MRK 504 088-UEN C Installing the IED PosNo Description Quantity Type Bushing Screw M4x10 Screw M6x12 or corresponding Mounting bar Screw M5x8 Side plate Procedure Mount the mounting bars onto the wall (4). See section "Wall mounting dimensions" for mounting dimensions.
Section 5 1MRK 504 088-UEN C Installing the IED View from above 80 mm en06000135.vsd IEC06000135 V1 EN Figure 14: How to reach the connectors on the rear side of the IED. PosNo Description Type Screw M4x10 Screw M5x8 Rear protection cover Procedure Remove the inner screws (1), upper and lower on one side.
Section 5 1MRK 504 088-UEN C Installing the IED 5.3.5.2 Mounting procedure for side-by-side rack mounting xx04000456.vsd IEC04000456 V1 EN Figure 15: Side-by-side rack mounting details. PosNo Description Quantity Type Mounting plate 2, 3 Screw M4x6 Mounting angle Procedure Place the two IEDs next to each other on a flat surface. Fasten a side-by-side mounting plate (1).
Section 5 1MRK 504 088-UEN C Installing the IED xx06000180.vsd IEC06000180 V1 EN Figure 16: IED in the 670 series (1/2 x 19”) mounted with a RHGS6 case containing a test switch module equipped with only a test switch and a RX2 terminal base 5.3.6 Side-by-side flush mounting 5.3.6.1...
Section 5 1MRK 504 088-UEN C Installing the IED Please contact factory for special add on plates for mounting FT switches on the side (for 1/2 19" case) or bottom of the relay. 5.3.6.2 Mounting procedure for side-by-side flush mounting xx06000181.vsd IEC06000181 V1 EN Figure 17:...
Section 5 1MRK 504 088-UEN C Installing the IED Fasten a side-by-side mounting plate (1). Use four of the delivered screws (2, 3). Carefully turn the two IEDs up-side down. Fasten the second side-by-side mounting plate. Use the remaining four screws. Carefully fasten the mounting angles (4) to the sides of the IED.
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Section 5 1MRK 504 088-UEN C Installing the IED Table 2: Application specific modules Module Description Binary input module (BIM) Module with 16 optically isolated binary inputs Binary output module (BOM) Module with 24 single outputs or 12 double-pole command outputs including supervision function Binary I/O module (IOM) Module with 8 optically isolated binary inputs, 10 outputs and 2 fast signalling outputs.
Section 5 1MRK 504 088-UEN C Installing the IED 5.4.1.2 Front side connectors IEC06000179 V1 EN Figure 18: IED front side connector PosNo Description IED serial communication port with RJ45 connector Ethernet cable with RJ45 connectors The cable between PC and the IED serial communication port shall be a crossed-over Ethernet cable with RJ45 connectors.
Section 5 1MRK 504 088-UEN C Installing the IED 5.4.1.3 Rear side connectors Table 3: Designations for 1/2 x 19” casing with 1 TRM slot Module Rear Positions BIM, BOM, SOM or IOM X31 and X32 etc. to X51 and X52 BIM, BOM, SOM, IOM or X51, X52 X301:A, B, C, D...
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Section 5 1MRK 504 088-UEN C Installing the IED Table 4: Designations for 3/4 x 19” casing with 1 TRM slot Module Rear Positions BIM, BOM, SOM, IOM or X31 and X32 etc. to X101 and X102 BIM, BOM, SOM, IOM, X101, X102 MIM or GSM X301:A, B, C, D...
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Section 5 1MRK 504 088-UEN C Installing the IED Table 5: Designations for 3/4 x 19” casing with 2 TRM slot Module Rear Positions BIM, BOM, SOM, IOM or X31 and X32 etc. to X71 and BIM, BOM, SOM, IOM, X71, X72 MIM or GSM X301:A, B, C, D...
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Section 5 1MRK 504 088-UEN C Installing the IED Table 6: Designations for 1/1 x 19” casing with 1 TRM slot Module Rear Positions BIM, BOM, X31 and X32 etc. to X161 SOM, IOM or and X162 BIM, BOM, X161 and X162 SOM, IOM, MIM or GSM X301:A, B, C, D...
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Section 5 1MRK 504 088-UEN C Installing the IED Table 7: Designations for 1/1 x 19” casing with 2 TRM slots Module Rear Positions BIM, BOM, X31 and X32 etc. to X131 SOM, IOM or and X132 BIM, BOM, X131, X132 SOM, IOM, MIM or GSM X301:A, B, C, D...
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Section 5 1MRK 504 088-UEN C Installing the IED IEC08000479 BG V1 EN Figure 19: Transformer input module (TRM) ■ Indicates high polarity CT/VT-input designation according to figure AI01 AI02 AI03 AI04 AI05 AI06 AI07 AI08 AI09 AI10 AI11 AI12 12I, 1A 12I, 5A 9I+3U, 1A...
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Section 5 1MRK 504 088-UEN C Installing the IED IEC08000484 BG V1 EN Figure 21: mA input module (MIM) IEC08000480 BG V1 EN Figure 20: Binary input module (BIM). Input contacts named XA corresponds to rear position X31, X41, and so on, and input contacts named XB to rear position X32, X42, and so Installation and commissioning manual...
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Section 5 1MRK 504 088-UEN C Installing the IED IEC08000477 BG V1 EN Figure 22: Communication interfaces (OEM, LDCM, SLM and HMI) Note to figure Rear communication port SPA/IEC 61850-5-103, ST-connector for glass alt. HFBR Snap- in connector for plastic as ordered Rear communication port LON, ST connector for glass alt.
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Section 5 1MRK 504 088-UEN C Installing the IED IEC08000478 BG V1 EN Figure 24: GPS time synchronization module (GSM) IEC08000481 BG V1 EN Figure 25: Binary output module (BOM). Output contacts named XA corresponds to rear position X31, X41, and so on, and output contacts named XB to rear position X32, X42, and so on.
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Section 5 1MRK 504 088-UEN C Installing the IED IEC08000482 BG V1 EN Figure 26: Static output module (SOM) IEC08000483 BG V1 EN Figure 27: Binary in/out module (IOM). Input contacts named XA corresponds to rear position X31, X41, and so on, and output contacts named XB to rear position X32, X42, and so on.
Section 5 1MRK 504 088-UEN C Installing the IED 5.4.1.4 Connection examples WARNING! USE EXTREME CAUTION! Dangerously high voltages might be present on this equipment, especially on the plate with resistors. Do any maintenance ONLY if the primary object protected with this equipment is de-energized. If required by national law or standard, enclose the plate with resistors with a protective cover or in a separate box.
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Section 5 1MRK 504 088-UEN C Installing the IED Necessary connection for three-phase metrosil set. Shown connections are applicable for both types of three-phase plate. Position of optional test switch for secondary injection into the high impedance differential IED. Necessary connection for setting resistors. Shown connections are applicable for both types of three-phase plate.
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Section 5 1MRK 504 088-UEN C Installing the IED AI01 (I) CT 1500/5 Star/Wye SMAI2 AI02 (I) Connected BLOCK AI3P ^GRP2L1 AI03 (I) ^GRP2L2 ^GRP2L3 AI04 (I) ^GRP2N TYPE AI05 (I) Protected Object AI06 (I) 1-Ph Plate with Metrosil and Resistor IEC07000194_2_en.vsd IEC07000194 V2 EN Figure 29:...
Section 5 1MRK 504 088-UEN C Installing the IED Connection made in the Signal Matrix, which connects this current input to first input channel of the preprocessing function block (10). For high impedance differential protection preprocessing function block in 3ms task shall be used. Preprocessing block, which has a task to digitally filter the connected analogue inputs.
Section 5 1MRK 504 088-UEN C Installing the IED Use the main protective earth screw (1) for connection to the stations earthing system. Earthing screws for PSM module (2) and TRM module (3) must be fully tightened to secure protective earth connection of these modules.
Section 5 1MRK 504 088-UEN C Installing the IED Table 9: Binary I/O connection system Connector type Rated voltage Maximum conductor area Screw compression type 250 V AC 2.5 mm 2 × 1 mm Terminal blocks suitable for 300 V AC 3 mm ring lug terminals Because of limitations of space, when ring lug terminal is ordered...
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Section 5 1MRK 504 088-UEN C Installing the IED connector receptacle and the fastening screw shall be tightened with a torque of 0.4 Nm (This torque applies to all binary connectors). Plug the connector to the corresponding back-side mounted male connector Lock the connector by fastening the lock screws xx02000742.vsd IEC02000742 V1 EN...
Section 5 1MRK 504 088-UEN C Installing the IED xx06000168.vsd IEC06000168 V1 EN Figure 33: Cable connectors PosNo Description Is ferrule, A bridge connector, is used to jump terminal points in a connector. 5.4.6 Making the screen connection When using screened cables always make sure screens are earthed and connected according to applicable engineering methods.
Section 5 1MRK 504 088-UEN C Installing the IED External Equipment en06000190.vsd IEC06000190 V1 EN Figure 34: Communication cable installation. PosNo Description Outer shield Protective earth screw Inner shield Inner shielding of the cable shall be earthed at the external equipment end only.
Section 5 1MRK 504 088-UEN C Installing the IED • Optical ports X311: A, B (Tx, Rx) and X311: C, D (Tx, Rx) on OEM are used for IEC 61850-8-1 communication. Connectors are of ST type. When OEM is used, the protection plate for the galvanic connection must not be removed. •...
Section 5 1MRK 504 088-UEN C Installing the IED Installing the serial communication cable for RS485 5.6.1 RS485 serial communication module Angle bracket Screw terminal RS485 Screw terminal Backplate en07000140.vsd IEC07000140 V1 EN Figure 35: The connection plate to the backplate with connectors and screws. This figure also shows the pin numbering from the component side Name 2-wire Name 4-wire...
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Section 5 1MRK 504 088-UEN C Installing the IED The distance between earth points should be < 1200 m (3000 ft), see figure 37. Only the outer shielding is connected to the protective earth at the IED. The inner and outer shieldings are connected to the protective earth at the external equipment.
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Section 5 1MRK 504 088-UEN C Installing the IED External Equipment (PC) PE 1) 3) en07000142.vsd IEC07000142 V1 EN Figure 37: Communication cable installation, 4-wire Where: The inner shields shall be connected together (with an isolated terminal block) and only have one earthing point in the whole system, preferably at the external equipment (PC).
Section 5 1MRK 504 088-UEN C Installing the IED en03000110.vsd IEC03000110 V1 EN Figure 38: Cable contact, Phoenix: MSTB2.5/6-ST-5.08 1757051 Where: is cable is screw Pair separator Pair Shield Drain wire Conductor Overall shield Separator Jacket en07000139.vsd IEC07000139 V1 EN Figure 39: Cross section of communication cable The EIA standard RS-485 specifies the RS485 network.
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Section 5 1MRK 504 088-UEN C Installing the IED Normative references EIA Standard RS-485 - Electrical Characteristics of Generators and Receivers for Balanced Digital Multipoint Systems Transmission method RS-485 differential bipolar signaling Differential signal levels Two differential signal levels are defined: A+ =line A positive with respect to line B A- =line A negative with respect to line B Galvanic isolation...
Section 5 1MRK 504 088-UEN C Installing the IED ExV is supplied by the Node at end of the Bus Segment The specifications of the components are: a) Ru + 5 V to Signal B = 390 W, 0.25 W ±2.5% b) Rt Signal B to Signal A = 220 W, 0.25 W ±2.5%...
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Section 5 1MRK 504 088-UEN C Installing the IED xx05000510.vsd IEC05000510 V1 EN PosNO Description GPS antenna TNC connector Console, 78x150 mm Mounting holes 5.5 mm Tab for securing of antenna cable Vertical mounting position (on antenna mast etc.) Horizontal mounting position Mount the antenna and console clear of flat surfaces such as buildings walls, roofs and windows to avoid signal reflections.
Section 5 1MRK 504 088-UEN C Installing the IED 99001046.vsd IEC99001046 V1 EN Figure 41: Antenna line-of-sight 5.7.2 Electrical installation Use a 50 ohm coaxial cable with a male TNC connector on the antenna end and a male SMA connector on the receiver end to connect the antenna to the IED. Choose cable type and length so that the total attenuation is max.
Section 6 1MRK 504 088-UEN C Checking the external optical and electrical connections Section 6 Checking the external optical and electrical connections About this chapter This chapter describes what to check to ensure correct connection to the external circuitry, such as the auxiliary power supply, CT’s and VT’s. These checks must be made with the protection IED de-energized.
Section 6 1MRK 504 088-UEN C Checking the external optical and electrical connections Checking CT circuits The CTs must be connected in accordance with the circuit diagram provided with the IED, both with regards to phases and polarity. The following tests shall be performed on every primary CT connected to the IED: •...
Section 6 1MRK 504 088-UEN C Checking the external optical and electrical connections 6.5.1 Binary input circuits Preferably, disconnect the binary input connector from the binary input cards. Check all connected signals so that both input level and polarity are in accordance with the IEDs specifications.
Section 7 1MRK 504 088-UEN C Energizing the IED Section 7 Energizing the IED About this chapter This chapter describes the start-up sequence and what to check once the IED has been energized. Check the IED operation Check all connections to external circuitry to ensure that the installation was made correctly, before energizing the IED and carrying out the commissioning procedures.
Section 7 1MRK 504 088-UEN C Energizing the IED t (s) xx04000310.vsd IEC04000310 V1 EN Figure 42: Typical IED start-up sequence 1 IED energized. Green LED instantly starts flashing 2 LCD lights up and "IED startup" is displayed 3 The main menu is displayed. A steady green light indicates a successful startup. If the upper row in the window indicates ‘Fail’...
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Section 7 1MRK 504 088-UEN C Energizing the IED en05000056.eps IEC05000056-CALLOUT V1 EN Figure 43: Medium size graphic HMI 1 Status indication LEDs 2 LCD 3 Indication LEDs 4 Label 5 Local/Remote LEDs 6 RJ45 port 7 Communication indication LED 8 Keypad Installation and commissioning manual...
Section 7 1MRK 504 088-UEN C Energizing the IED Checking the self supervision signals 7.4.1 Reconfiguring the IED I/O modules configured as logical I/O modules (BIM, BOM or IOM) are supervised. I/O modules that are not configured are not supervised. Each logical I/O module has an error flag that indicates signal or module failure.
NUM-modWarning OK No problem detected. None. NUM-modWarning There is a problem with: Set the clock. Warning If the problem persists, contact your ABB • the real time clock. representative for service. • the time synchronization. ADC-module OK No problem detected.
Section 8 1MRK 504 088-UEN C Set up the PCM600 communication link per IED Section 8 Set up the PCM600 communication link per IED About this chapter This chapter describes the communication between the IED and PCM600. Setting up communication between PCM600 and the IED The communication between the IED and PCM600 is independent of the used communication protocol within the substation or to the NCC.
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Section 8 1MRK 504 088-UEN C Set up the PCM600 communication link per IED factory IP address when the complete IED is delivered. This is not given when an additional Ethernet interface is installed or an interface is replaced. • The default IP address for the IED front port is 10.1.150.3 and the corresponding subnetwork mask is 255.255.255.0, which can be set via the local HMI path Main menu/Settings/General settings/Communication/...
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Section 8 1MRK 504 088-UEN C Set up the PCM600 communication link per IED Select Network Connections in the PC, see Figure IEC09000355-1-en.vsd IEC09000355 V1 EN Figure 45: Select: Network connections Select Properties in the status window, see Figure IEC09000356-1-en.vsd IEC09000356 V1 EN Figure 46: Right-click Local Area Connection and select Properties...
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Section 8 1MRK 504 088-UEN C Set up the PCM600 communication link per IED IEC09000357-1-en.vsd IEC09000357 V1 EN Figure 47: Select the TCP/IP protocol and open Properties Select Use the following IP address and define IP address and Subnet mask, Figure 48.
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Section 8 1MRK 504 088-UEN C Set up the PCM600 communication link per IED Setting up the PC to access the IED via a network This task depends on the used LAN/WAN network. PC and IED must belong to the same subnetwork.
Section 9 1MRK 504 088-UEN C Establishing connection and verifying the SPA/IEC- communication Section 9 Establishing connection and verifying the SPA/IEC- communication About this chapter This chapter contains instructions on how to establish connection and verify that the SPA/IEC-communication operates as intended, when the IED is connected to a monitoring or control system via the rear SPA/IEC port.
Section 9 1MRK 504 088-UEN C Establishing connection and verifying the SPA/IEC- communication 9.1.2 Entering IEC settings When using the IEC protocol, the rear SPA/IEC port must be set for IEC use. Two types of interfaces can be used: • for plastic fibres with connector type HFBR •...
Section 9 1MRK 504 088-UEN C Establishing connection and verifying the SPA/IEC- communication 9.2.2 Verifying IEC communication To verify that the IEC communication with the IEC master system is working, there are some different methods. Choose one of the following. Procedure Check that the master system time-out for response from the IED, for example after a setting change, is >...
Section 9 1MRK 504 088-UEN C Establishing connection and verifying the SPA/IEC- communication Optical budget calculation for serial communication with SPA/IEC Table 12: Example Distance 1 km Distance 25 m Glass Plastic Maximum attenuation - 11 dB - 7 dB 4 dB/km multi mode: 820 nm - 62.5/125 um 4 dB 0.16 dB/m plastic: 620 nm - 1mm...
Section 10 1MRK 504 088-UEN C Establishing connection and verifying the LON communication Section 10 Establishing connection and verifying the LON communication About this chapter This chapter explains how to set up LON communication and how to verify that LON communication is up and running. 10.1 Communication via the rear ports 10.1.1...
Section 10 1MRK 504 088-UEN C Establishing connection and verifying the LON communication Control Center Station HSI MicroSCADA Gateway Star coupler RER 111 IEC05000663-1-en.vsd IEC05000663 V2 EN Figure 50: Example of LON communication structure for a substation automation system An optical network can be used within the substation automation system. This enables communication with the IEDs in the 670 series through the LON bus from the operator’s workplace, from the control center and also from other IEDs via bay- to-bay horizontal communication.
Section 10 1MRK 504 088-UEN C Establishing connection and verifying the LON communication 10.2.2 Hardware and software modules The hardware needed for applying LON communication depends on the application, but one very central unit needed is the LON Star Coupler and optical fibres connecting the star coupler to the IEDs.
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Section 10 1MRK 504 088-UEN C Establishing connection and verifying the LON communication Table 14: Setting parameters for the LON communication Parameter Range Default Unit Parameter description DomainID Domain identification number SubnetID* 0 - 255 Subnet identification number Step: 1 NodeID* 0 - 127 Node identification number...
Section 10 1MRK 504 088-UEN C Establishing connection and verifying the LON communication 10.2 Optical budget calculation for serial communication with LON Table 18: Example Distance 1 km Distance10 m Glass Plastic Maximum attenuation -11 dB - 7 dB 4 dB/km multi mode: 820 nm - 62.5/125 um 4 dB 0.3 dB/m plastic: 620 nm - 1mm 3 dB...
Section 11 1MRK 504 088-UEN C Establishing connection and verifying the IEC 61850 communication Section 11 Establishing connection and verifying the IEC 61850 communication About this chapter This chapter contains instructions on how to establish connection and verify that the IEC 61850 communication operates as intended, when the IED is connected to an Ethernet network via the optical ports of the OEM.
Section 11 1MRK 504 088-UEN C Establishing connection and verifying the IEC 61850 communication 11.3 Verifying the communication Connect your PC to the nearby switch and ping the connected IED and the Substation Master PC, to verify that the communication is working (up to the transport layer).
Section 12 1MRK 504 088-UEN C Configuring the IED and changing settings Section 12 Configuring the IED and changing settings About this chapter This chapter describes how to change IED settings, either through a PC or the local HMI, and download a configuration to the IED in order to make commissioning possible.
Section 12 1MRK 504 088-UEN C Configuring the IED and changing settings Use the configuration tools in PCM600 to verify that the IED has the expected configuration. A new configuration is done with the application configuration tool. The binary outputs can be selected from a signal list where the signals are grouped under their function names.
Section 12 1MRK 504 088-UEN C Configuring the IED and changing settings The primary CT data are entered via the HMI menu under Main menu/Settings/ General Settings/Analog modules/AnalogInputs The following parameter shall be set for every current transformer connected to the IED: Table 19: CT configuration...
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Section 13 Verifying settings by secondary injection About this chapter This chapter describes how to verify that protection functions operate correctly and according to their settings. It is preferable that only the tested function is in operation. 13.1 Overview IED test requirements:...
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Prepare the IED for test before testing a particular function. Consider the logic diagram of the tested protection function when performing the test. All included functions in the IED are tested according to the corresponding test instructions in this chapter.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Disturbance handling tool. The content of reports generated by the Disturbance handling tool can be configured which makes the work more efficient. For example, the tool may be configured to only show time tagged events and to exclude analog information and so on.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection are given a chance to decay before the trip circuits are restored. When the latches are released, the handle can be completely withdrawn from the test switch, restoring the trip circuits to the protection IED. If a test switch is not used, take measures according to provided circuit diagrams.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection IN (I4,I5) UN (U4,U5) TRIP L1 TRIP L2 TRIP L3 IEC 61850 IEC09000652-1-en.vsd IEC09000652 V1 EN Figure 51: Connection example of the test equipment to the IED when test equipment is connected to the transformer input module 13.2.5 Verifying analog primary and secondary measurement...
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.2.6 Releasing the function to be tested Release or unblock the function to be tested. This is done to ensure that only the function or the chain of functions to be tested are in operation and that other functions are prevented from operating.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection • Disturbance recorder • Event list • Event recorder • Trip value recorder • Indications If the disturbance report is set on, then its sub-functions are also set up and so it is not possible to only switch these sub-functions off.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Ethernet port (RJ-45) on the front. The PCM600 software package must be installed in the PC. Disturbance upload can be performed by the use of PCM600 or by any third party tool with IEC 61850 protocol.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.3 Basic IED functions 13.3.1 Parameter setting group handling SETGRPS Prepare the IED for verification of settings as outlined in section "Overview" section "Preparing for test" in this chapter. 13.3.1.1 Verifying the settings Check the configuration of binary inputs that control the selection of the...
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection REFPDIF is set to Off and that the four step residual overcurrent function EF4PTOC under Main menu/Test/Function Test Mode/Current protection is set to Off, since they are configured to the same current transformer inputs as the transformer differential protection.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.4.2 Restricted earth fault protection, low impedance REFPDIF Prepare the IED for verification of settings as outlined in section "Overview" section "Preparing for test" in this chapter. 13.4.2.1 Verifying the settings Procedure Connect the test set for single-phase current injection to the protection terminals connected to the CT in the power transformer neutral-to-earth circuit.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Connect single-phase or three-phase test set to inject the operating voltage. The injection shall be on the primary side of the stabilizing resistor. As the operating voltage is adjusted on the stabilizing resistor and with the setting of the resistor value in the function this is essential for the measurement of the expected value.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.5 Impedance protection 13.5.1 Distance protection zones, quadrilateral characteristic ZMQPDIS Prepare the IED for verification of settings as outlined in section "Overview" section "Preparing for test" in this chapter. Consider releasing Zone 1, the Phase selection with load encroachment, quadrilateral characteristic (FDPSDPIS) and the tripping logic SMPPTRC.
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection (Ω/ phase) 40% of RLdFw 80% of RLdFw 0.5 x RFPP en05000368.vsd IEC05000368 V1 EN Figure 52: Distance protection characteristic with test points for phase-to- phase measurements Table is used in conjunction with figure 52. X1+XN (Ω/ loop) 40% of RLdFw...
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Table 20: Test points for phase-to-phase loops L1-L2 (Ohm/Loop) Test point Reach Set value Comments 0.8 x X1 0.8 x R1 + RFPP/2 0.5 x X1 0.5 x R1 + RFPP/2 ArgRLd = angle for the maximal 0.85 x RFPP x tan (ArgRLd)
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Test point Reach Value Comments 0.5 x (2 x X1 + R0 0.5 x (2 x R1 )/3 + RFPE 0.85 x RFPE x tan(ArgLdset) ArgLd = angle for the maximal load transfer.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Test points 8 and 9 are intended to test the directional lines of impedance protection. Since directionality is a common function for all 5 measuring zones, it is only necessary to test points 6, 7, 8 and 9 once, in the forward direction (the largest reverse zone can be used to facilitate the test) in order to test the accuracy of directionality (directional angles).
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Ensure that the maximum continuous current of an IED does not exceed four times its rated value, if the measurement of the operating characteristics runs under constant voltage conditions. To verify the settings the operating points according to figures should be tested.
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection phase ArgLd ArgNegRes 60° phase ArgDir 50% RLdFw 0.5·RFFwPP IEC09000735-2-en.vsd IEC09000735 V2 EN Figure 55: Operating characteristic for phase selection function, forward direction phase-to-phase faults Table 22: Test points for phase-earth loop L3-E (Ohm/loop) Test point Value Comments...
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Table 23: Test points for phase-to-phase loops L1–L2 Test point Value Comments RLdFw 0.85·X1 R=0.491·X1+0.5 RFFwPP 0.85·X1·1/tan(60°)+0.5 RFFwPP 0.85·X1 -0.85·X1·tan (AngNegRes-90°) 0.5·RFFwPP·tan (ArgLd) 0.5·RFFwPP -0.5·RLdFw·tan (ArgDir) 0.5·RLdFw The table showing test points for phase-to-phase loops is used together with figure 13.5.2.1 Measuring the operate limit of set values Supply the IED with healthy conditions for at least two seconds.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection When the load encroachment characteristic is deliberately set very high in order not to have an influence, then the test points 2 and 5 can be replaced by test point 7. 13.5.2.2 Completing the test Continue to test another function or end the test by changing the Test mode setting...
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection AngPP Ohm/phase en07000009.vsd IEC07000009 V2 EN Figure 56: Proposed test points for phase-to-phase fault Label Description ZPP1 The measured impedance for phase-to-phase fault at point 1 (zone reach ZPP) ohm/ phase.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection ZAngPE Ohm/phase en07000010.vsd IEC07000010 V2 EN Figure 57: Proposed test points for phase-to-earth faults Label Description ZPE1 The measured impedance for phase-to-earth fault at point 1 (zone reach ZPE) ohm/ phase.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.5.5 Power swing detection ZMRPSB The aim is to verify that the settings of the power swing detection function ZMRPSB is according to the setting table and to verify that ZMRPSB operates as expected.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection X1OutFw X1InFw RLdOutRv RLdOutFw RLdInRv RLdInFw X1InRv X1OutRv IEC09000226_1_en.vsd IEC09000226 V1 EN Figure 58: Operating principle and characteristic of the power swing detection function (settings parameters in italic) Where: RLdOutFw ·...
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Keep the measured current as close as possible to its rated value or lower. Keep it constant during the test, but ensure that it is higher than 30% of the rated current.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection ZMRPSB during power swing. Use the result from test of ZMRPSB above to determine when the fault shall be applied. The earth-fault must be activated before tR1 has elapsed. Start the sequence and observe that the START signal will not be activated.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.5.6.1 Testing the carrier send and trip signals Procedure Set the operation of all distance zones, which are supposed to be blocked by the operation of ZMRPSB, to Off. Configure the STPSD functional inputs to the TRIP output of the underreaching power-swing zone, if the underreaching communication scheme is used.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Make sure that CS and TRIP output signals appear after the time delays tCS. Switch the operation of the zone 1 distance protection function on and fulfill all the conditions for single-pole autoreclosing. Simulate a single phase-to-earth fault within the reach of zone 1 and both power- swing zones.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection The phase preference logic function PPLPHIZ is tested with a three-phase testing equipment for distance protections. PPLPHIZ is tested in co-operation with the distance protection zone, quadrilateral characteristic function ZMQPDIS. The distance protection and the phase preference logic shall be set to values according to the real set values to be used.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.6 Current protection 13.6.1 Instantaneous phase overcurrent protection PHPIOC Prepare the IED for verification of settings as outlined in section "Overview" section "Preparing for test" in this chapter. To verify the settings the following fault type should be tested: •...
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Connect the test set for appropriate current injection to the appropriate IED phases. If there is any configuration logic that is used to enable or block any of the four available overcurrent steps, make sure that the step under test is enabled, for example end fault protection.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13. If 2 out of 3 or 3 out of 3 currents for operation is chosen: Check that the function will not operate with current in one phase only. 14.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.6.4 Four step residual overcurrent protection EF4PTOC Prepare the IED for verification of settings as outlined in section "Overview" section "Preparing for test" in this chapter. 13.6.4.1 Four step directional overcurrent protection Connect the test set for single current injection to the appropriate IED terminals.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.6.4.3 Completing the test Continue to test another function or end the test by changing the Test mode setting to Off. Restore connections and settings to their original values, if they were changed for testing purposes.
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Operation mode 3I · cosφ Procedure Set the polarizing voltage to 1.2 · UNRel> and the phase angle between voltage and current to the set characteristic angle (RCADir), the current lagging the voltage.
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection RCADir Operate area 3 × ROADir IEC06000650_2_en.vsd IEC06000650 V2 EN Figure 60: Characteristic with ROADir restriction Installation and commissioning manual...
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection RCADir = 0º Operate area Instrument transformer RCAcomp angle error Characteristic after angle compensation (to prot) (prim) en06000651.vsd IEC06000651 V2 EN Figure 61: Explanation of RCAcomp Operation mode 3I ·...
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection × × × Tinv kSN Sref cos( ) test test (Equation 2) EQUATION2065 V1 EN Compare the result with the expected value. The expected value depends on whether definite or inverse time was selected. Continue to test another function or complete the test by setting the test mode to Off.
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection RCADir = 0º ROADir = 80º Operate area en06000652.vsd IEC06000652 V2 EN Figure 62: Example characteristic Non-directional earth fault current protection Procedure Measure that the operate current is equal to the INNonDir> setting. The function activates the START and STDIRIN output.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.6.5.2 Completing the test Continue to test another function or end the test by changing the Test mode setting to Off. Restore connections and settings to their original values, if they were changed for testing purposes.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 12. Check that all trip and alarm contacts operate according to the configuration logic. 13. Switch off the injection current and check from the service menu readings of thermal status and LOCKOUT that the lockout resets at the set percentage of heat content.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Note! If NoI>check or Retrip off is set, only back-up trip can be used to check set IP>. IN> set 13.6.7.2 Checking the residual (earth fault) current operate value IP>...
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection RetripMode = CB Pos Check Checking the re-trip with current check, Set RetripMode = CB Pos Check. Apply the fault condition, including start of CCRBRF, well above the set current value.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Set BuTripMode = 1 out of 4. Apply the fault condition, including start of CCRBRF, with one-phase current below set IP> but above IN>. The residual earth fault should then be above set IN>.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Set FunctionMode = Contact Apply input signal for CB closed to relevant input or inputs CBCLDL1 (2 or 3) Apply input signal, or signals for start of CCRBRF. The value of current could be low.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.6.7.9 Completing the test Continue to test another function or end the test by changing the Test mode setting to Off. Restore connections and settings to their original values, if they were changed for testing purposes.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Use the TRIP signal from the configured binary out put stop the timer. 15. 15. Deactivate the CLOSECMD. Decrease one current with 80% of the current unsymmetrical level compared to the other two phases. Activate CLOSECMD.
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Mode Set value: Formula used for complex power calculation L1, L2, L3 × × × (Equation 4) EQUATION1697 V1 EN × × × (Equation 4) EQUATION2055 V1 EN Arone ×...
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Increase the current to 100% of IBase. Switch the current off and measure the time for activation of TRIP1, trip of stage 1. If a second stage is used, repeat steps for the second stage.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.6.10.2 Completing the test Continue to test another function or end the test by changing the Test mode setting to Off. Restore connections and settings to their original values, if they were changed for testing purposes.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.7 Voltage protection 13.7.1 Two step undervoltage protection UV2PTUV Prepare the IED for verification of settings as outlined in section "Overview" section "Preparing for test" in this chapter. 13.7.1.1 Verifying the settings Verification of START value and time delay to operate for Step1 Check that the IED settings are appropriate, especially the START value, the...
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.7.2.1 Verifying the settings Procedure Apply single-phase voltage below the set value U1>. Slowly increase the voltage until the ST1 signal appears. Note the operate value and compare it with the set value. Switch the applied voltage off.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.7.4 Overexcitation protection OEXPVPH Prepare the IED for verification of settings as outlined in section "Overview" section "Preparing for test" in this chapter. 13.7.4.1 Verifying the settings Enable frequency measuring (FRME) function. Connect a symmetrical three-phase voltage input from the test set to the appropriate connection terminals of the overexcitation protection OEXPVPH is configured for a three-phase voltage input.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.7.5 Voltage differential protection VDCPTOV Prepare the IED for verification of settings as outlined in section "Overview" section "Preparing for test" in this chapter. 13.7.5.1 Check of undervoltage levels This test is relevant if the setting BlkDiffAtULow = Yes.
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection IEC07000106-1-en.vsd IEC07000106 V2 EN Figure 63: Connection of the test set to the IED for test of U1 block level where: is three-phase voltage group1 (U1) is three-phase voltage group2 (U2) Decrease slowly the voltage in phase UL1 of the test set until the START signal resets.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection IEC07000107-1-en.vsd IEC07000107 V2 EN Figure 64: Connection of the test set to the IED for test of U2 block level where: is three-phase voltage group1 (U1) is three-phase voltage group2 (U2) Apply voltage higher than the highest set value of UDTrip, U1Low and U2Low to the U1 three-phase inputs and to one phase of the U2 inputs according to figure 64.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection IEC07000108-1-en.vsd IEC07000108 V2 EN Figure 65: Connection of the test set to the IED for test of alarm levels, trip levels and trip timer where: is three-phase voltage group1 (U1) is three-phase voltage group2 (U2) Apply 1.2 ·...
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Connect voltages to the IED according to valid connection diagram and figure Set Ur (rated voltage) to the U1 inputs and increase U2 voltage until differential voltage is 1.5 · operating level (UDTrip). Switch on the test set.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Check that the input logical signals BLOCK, CBOPEN and VTSU are logical zero. Supply a three-phase rated voltage in all three phases and note on the local HMI that the TRIP logical signal is equal to the logical 0. Switch off the voltage in all three phases.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Check that the IED settings are appropriate, especially the START value and the definite time delay. Supply the IED with three-phase voltages at their rated values. Slowly decrease the frequency of the applied voltage, until the START signal appears.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Verification of START value and time delay to operate Check that the settings in the IED are appropriate, especially the START value and the definite time delay. Supply the IED with three-phase voltages at their rated values. Slowly increase the frequency of the applied voltage, until the START signal appears.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Verification of START value and time delay to operate Check that the settings in the IED are appropriate, especially the START value and the definite time delay. Set StartFreqGrad, to a rather small negative value.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection quantity from the three-phase group, difference between maximum and minimum quantities (unbalance) can be derived and then used in the function. Due to the versatile possibilities of CVGAPC itself, but also the possibilities of logic combinations in the application configuration of outputs from more than one CVGAPC function block, it is hardly possible to define a fully covering general commissioning test.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Operate value measurement The current restraining value has also to be measured or calculated and the influence on the operation has to be calculated when the testing of the operate value is done.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection If reverse directional feature is selected or CTstarpoint configuration parameter is set to FromObject, the angle between current and polarizing voltage shall be set equal to rca-dir+180°. Overall check in principal as above (non-directional overcurrent feature) Reverse the direction of the injection current and check that the protection does not operate.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Check the input circuits and the operate value of the IMinOp current level detector by injecting current, one phase at a time. Check the phase current blocking function for all three phases by injection current, one phase at a time.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Disconnect one of the phase voltages and observe the logical output signals on the binary outputs of the IED.. BLKU and BLKZ signals should simultaneously appear. BLKU and BLKZ signals should simultaneously appear. After more than 5 seconds disconnect the remaining two-phase voltages and all three currents.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.10.2.3 Measuring the operate value for the zero-sequence function Measure the operate value for the zero-sequence function, if included in the IED. Procedure Simulate normal operating conditions with the three-phase currents in phase with their corresponding phase voltages and with all of them equal to their rated values.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection The voltage change should be greater than set DU> and the current change should be greater than the set DI<. The BLKU, BLKZ and 3PH signals should not appear. Disconnect the dc voltage to the CBCLOSED binary input.
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection A secondary injection test set with the possibility to alter the phase angle by regulation of the resistive and reactive components is needed. The test set must also be able to generate different frequencies on different outputs. The description below applies for a system with a nominal frequency of 50 Hz but can be directly transferred to 60 Hz.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection U-Bus1 Test U3PBB1 equipment U-Bus2 U3PBB2 U-Line2 U3PLN2 U-Line1 U3PLN1 UMeasure Ph/N Ph/Ph IEC05000481-3-en.vsd IEC05000481 V3 EN Figure 67: General test connection for a 1½ breaker diameter with one-phase voltage connected to the line side 13.11.1.1 Testing the synchronizing function...
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 1.1. U-Line = 100% UBase 1.2. f-line = 50.0 Hz and U-Bus = 100% UBase 1.3. f-bus = 50.2 Hz Check that a closing pulse is submitted and at closing angle less than 2 degrees from phase equality.
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Testing the phase angle difference The phase angle differences PhaseDiffM and PhaseDiffA respectively are set to their final settings and the test should verify that operation is achieved when the phase angle difference is lower than this value both leading and lagging.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Apply voltages U-Line equal to 100% UBase and U-Bus equal to 100% UBase, with a frequency difference equal to 0 mHz and a phase difference lower than the set value. Check that the AUTOSYOK and MANSYOK outputs are activated.
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Apply a single-phase voltage 100% UBase to the U-Bus, and a single-phase voltage 30% UBase to the U-Line. Check that the AUTOENOK and MANENOK outputs are activated. Increase the U-Line to 60% UBase and U-Bus to be equal to 100% UBase. The outputs should not be activated.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.11.1.4 Testing the voltage selection Testing the voltage selection for single CB arrangements This test should verify that the correct voltage is selected for the measurement in the energizing check function used in a double-bus arrangement. Apply a single- phase voltage of 30% UBase to the U-Line and a single-phase voltage of 100% UBase to the U-Bus.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection If a block/unblock command is sent from remote to function, while the IED is shut down, this command will not be recognized after the start up, thus the command that was sent prior to the shut down is used.
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection • Confirm power system base quantities I1Base, I2Base, UBase. Main menu/Settings/Setting Group N/Control/ TransformerVoltageControl(ATCC,90)/VCSx/VCPx/General Main menu/Settings/Setting Group N/Control/ TransformerVoltageControl(ATCC,90)/VCSx • Confirm that the setting for short circuit impedance Xr2 for TR1ATCC or TR8ATCC is in accordance with transformer data: •...
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Terminology The busbar voltage UB is a shorter notation for the measured voltages Ua, Ub, Uc or Uij, where Uij is the phase-phase voltage, Uij = Ui -Uj, or Ui, where Ui is one single-phase-to-earth voltage.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Confirm Transformer Tap Control = On and Transformer Voltage Control = • Direct tap change control Main menu/Settings/Setting Group N/Control/ TransformerTapChanger(YLTC,84)/TCMx/TCLx/Operation • Automatic transformer voltage control Main menu/Settings/Setting Group N/Control/ TransformerVoltageControl(ATCC,90)/VCSx/VCPx/General/Operation •...
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection involve locating the allocated binary output for a low pulse command in the Signal Matrix in PCM600 and monitoring a positive from this output. Return the applied voltage to USet. 13.11.4.4 Check the undervoltage block function Confirm the setting for Ublock, nominally at 80% of rated voltage.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection General settings/Control/TransformerVoltageControl(ATCC,91)/VCSx/ VCPx/OVPartBk. This condition may cause an alarm, total or automatic block of the voltage control function to be displayed on the local HMI. Inject a current higher than the Iblock setting and confirm the alarm or blocking condition is present on the local HMI.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection × × ul im ub im xline il re rline il im (Equation 20) EQUATION2084 V1 EN where: is the complex value of the busbar voltage is the complex value of the line current (secondary side) rline is the value of the line resistance xline...
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection The general parallel arrangement of transformers are defined by setting TnRXOP to On or Off. The following rules are applicable on the settings T1RXOP – T4RXOP. If IED T1 and T2 are connected, •...
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Confirm that OperationPAR is set to CC for the transformers in the parallel group. For parallel operation, it is also recommended that settings be confirmed for parallel group membership, governed by setting TnRXOP in the local HMI under Main menu/Settings/Setting group N/Control/ TransformerVoltageControl(ATCC,90)/VCPx/ParCtrl The general parallel arrangement of transformers are defined by setting...
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection The voltage regulation algorithm then increases (for transformer T2) or decreases (for transformer T1) the measured voltage by Udi and compares Ui against the voltage deadband limits U1 and U2 for the purposes of voltage regulation.
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection The voltage injection equal to USet is required for both transformers during this test. 12. Confirm that a tap change command is issued from the voltage control function to compensate for the circulating current. 13.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.11.4.9 Completing the test Continue to test another function or end the test by changing the Test mode setting to Off. Restore connections and settings to their original values, if they were changed for testing purposes.
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Inject the polarizing voltage 3U0 at 5% of UBase (EF4PTOC) where the current is lagging the voltage by 65°. Inject current (65° lagging the voltage) in one phase at about 110% of the set operating current, and switch the current off with the switch.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Compare the measured time with the setting for tCoord. Activate the BLOCK digital input. Switch the fault current on (110% of the set operating current) and wait for a period longer than the set value tCoord.
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection Inject the polarizing voltage 3U0 to 5% of UBase and the phase angle between voltage and current to 155°, the current leading the voltage. Inject current (155° leading the voltage) in one phase to about 110% of the setting operating current (IN>Dir).
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection No ECHO, CS and TRWEI outputs should appear. Reset the CRL and BLOCK binary input. 10. Inject the polarizing voltage 3U0 to about 110% of the setting (3U0) and adjust the phase angle between the voltage and current to 155°, the current leading the voltage.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.13.1.1 Three phase operating mode Check that AutoLock and TripLockout are both set to Off. Initiate a three-phase fault An adequate time interval between the faults should be considered, to overcome a reclaim time caused by the possible activation of the Autorecloser function SMBRREC.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection active during first fault. No other outputs should be active. Functional outputs TRIP, all TRLn and TR3P should be active during second fault. Initiate a single phase-to-earth fault and switch it off immediately when the trip signal is issued for the corresponding phase.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection active during first fault. No other outputs should be active. Functional outputs TRIP, all TRLn and TR3P should be active during second fault. Initiate a single-phase-to-earth fault and switch it off immediately when the trip signal is generated for the corresponding phase.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.13.1.5 Completing the test Continue to test another function or end the test by changing the Test mode setting to Off. Restore connections and settings to their original values, if they were changed for testing purposes.
Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection 13.16 Station communication 13.16.1 Multiple command and transmit MultiCmd/MultiTransm The multiple command and transmit function (MultiCmd/MultiTransm) is only applicable for horizontal communication. Test of the multiple command function block and multiple transmit is recommended to be performed in a system, that is, either in a complete delivery system as an acceptance test (FAT/SAT) or as parts of that system, because the command function blocks are connected in a delivery-specific way between bays...
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Section 13 1MRK 504 088-UEN C Verifying settings by secondary injection A test connection is shown in figure 69. A binary input signal (BI) at End1 is configured to be transferred through the communication link to End2. At End2 the received signal is configured to control a binary output (BO).
Section 14 1MRK 504 088-UEN C Primary injection testing Section 14 Primary injection testing About this chapter This chapter describes tests with primary current through the protected zone to determine that connections and settings are correct. 14.1 Primary injection testing Whenever it becomes necessary to work on primary equipment, it is essential that all the necessary switching, locking, earthing and safety procedures are observed and obeyed in a rigid and...
Section 14 1MRK 504 088-UEN C Primary injection testing to the VCTR function for the purposes of voltage regulation. This voltage will be lower (if resitive or inductive load current is applied) than the Uset voltage and VCTR will increase the voltage in order to achieve the correct system voltage at the load point.
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Section 14 1MRK 504 088-UEN C Primary injection testing Increase slightly the setting USet so that the RAISE output is on the verge of activation (that is, just below the measured value for bus voltage). Set Rline and Xline to values for the maximum line impedance to the load point. The RAISE output should activate when either Rline or Xline will be set to the maximum value.
Section 14 1MRK 504 088-UEN C Primary injection testing 14.1.1.3 Voltage control of Parallel Transformers Parallel transformer voltage control can be achieved through two methods, Minimum Circulating Current (MCC – refer to section "Minimum Circulating Current (MCC) method") and Master Follower (MF – refer to section "Master Follower (MF) method").
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Section 14 1MRK 504 088-UEN C Primary injection testing • T1RXOP and T2RXOP shall be set to On in instance 3 of TR8ATCC • T2RXOP and T3RXOP shall be set to On in instance 1 of TR8ATCC and so on. The parameter corresponding to the own IED must not be set.
Section 14 1MRK 504 088-UEN C Primary injection testing current measured at T2 and T3. The currents measured at T2 and T3 will ideally be about the same values. If the voltage is close to the upper limit of the UDeadband, the tap changer of T1 will try to decrease the controlled voltage.
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Section 14 1MRK 504 088-UEN C Primary injection testing RAISE and LOWER commands executed by the Master in the local HMI under Main menu/Settings/General settings/Control/ TransformerVoltageControl(ATCC,90)/VCPx/MFMode Note that the maximum difference in tap positions for parallel transformers will be determined by the setting in the Parameter Setting tool under Main menu/Settings/Setting group N/Control/TransformerVoltageControl(ATCC,90)/ VCPx/ParCtrl/MFPosDiffLim and that tap differences...
Section 14 1MRK 504 088-UEN C Primary injection testing 13. Using the local HMI, set Transformer 2 to Master of the parallel group and T1 to Follower (in that order) and repeat steps to 11. Undertake this same test by setting each Transformer in turn to Master. 14.
AC or DC transients, high ambient temperatures, and high air humidity always have a certain likelihood of causing damages. Delivered equipment undergoes extensive testing and quality control in the ABB manufacturing program. All types of IEDs and their integral components have been subject to extensive laboratory testing during the development and design work.
The periodicity of all tests depends on several factors, for example the importance of the installation, environment conditions, simple or complex equipment, static or electromechanical IEDs, and so on. The normal maintenance praxis of the user should be followed. However ABB proposal is to test: Every second to third year •...
IED at a time on live circuits where redundant protection is installed and de-energization of the primary circuit is not allowed. ABB protection IEDs are preferably tested by aid of components from the COMBITEST testing system described in information B03-9510 E. Main...
Section 15 1MRK 504 088-UEN C Commissioning and maintenance of the fault clearing system 15.3.2.1 Preparation Before starting maintenance testing, the test engineers should scrutinize applicable circuit diagrams and have the following documentation available: • Test instructions for protection IEDs to be tested •...
Section 15 1MRK 504 088-UEN C Commissioning and maintenance of the fault clearing system 15.3.2.6 Trip circuit check When the protection IED undergoes an operational check, a tripping pulse is normally obtained on one or more of the output contacts and preferably on the test switch.
Section 15 1MRK 504 088-UEN C Commissioning and maintenance of the fault clearing system The neutral-point voltage to an earth-fault IED is checked. The voltage is normally 0.1 to 1V secondary. However, voltage can be considerably higher due to harmonics. Normally a CVT secondary can have around 2.5 - 3% third-harmonic voltage.
Section 16 1MRK 504 088-UEN C Fault tracing and repair Section 16 Fault tracing and repair About this chapter This chapter describes how to carry out fault tracing and if necessary, a change of circuit board. 16.1 Fault tracing 16.1.1 Information on the local HMI If an internal fault has occurred, the local HMI displays information under Main menu/Diagnostics/IED status/General...
Section 16 1MRK 504 088-UEN C Fault tracing and repair HMI Signal Name: Status Description BOMn READY / FAIL BOM error. Binary output module Error status. IOMn READY / FAIL IOM-error. Input/Output Module Error status. MIMn READY / FAIL mA input module MIM1 failed. Signal activation will reset the IED READY / FAIL This signal will be active when there is a...
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Section 16 1MRK 504 088-UEN C Fault tracing and repair • Self-supervision summary = INT--FAIL and INT--WARNING • CPU-module status summary = INT--NUMFAIL and INT--NUMWARN When an internal fault has occurred, extensive information about the fault can be retrieved from the list of internal events available in the SMS part: TRM-STAT TermStatus - Internal Events The list of internal events provides valuable information, which can be used during commissioning and fault tracing.
Operation may be disrupted and IED and measuring circuitry may be damaged. An alternative is to open the IED and send only the faulty circuit board to ABB for repair. When a printed circuit board is sent to ABB, it must always be placed in a metallic, ESD-proof, protection bag.
16.3 Repair support If an IED needs to be repaired, the whole IED must be removed and sent to an ABB Logistic Center. Before returning the material, an inquiry must be sent to the ABB Logistic Center. e-mail: offer.selog@se.abb.com 16.4 Maintenance The IED is self-supervised.
1MRK 504 088-UEN C Glossary Section 17 Glossary About this chapter This chapter contains a glossary with terms, acronyms and abbreviations used in ABB technical documentation. Alternating current Application configuration tool within PCM600 A/D converter Analog to digital converter ADBS...
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Section 17 1MRK 504 088-UEN C Glossary CCITT Consultative Committee for International Telegraph and Telephony. A United Nations sponsored standards body within the International Telecommunications Union. CAN carrier module CCVT Capacitive Coupled Voltage Transformer Class C Protection Current Transformer class as per IEEE/ ANSI CMPPS Combined mega pulses per second CO cycle...
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Section 17 1MRK 504 088-UEN C Glossary EHV network Extra high voltage network Electronic Industries Association Electro magnetic compatibility Electro motive force Electro magnetic interference EnFP End fault protection Electrostatic discharge FOX 20 Modular 20 channel telecommunication system for speech, data and protection signals FOX 512/515 Access multiplexer...
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Section 17 1MRK 504 088-UEN C Glossary IEC 60870-5-103 Communication standard for protective equipment. A serial master/slave protocol for point-to-point communication IEC 61850 Substation Automation communication standard IEEE Institute of Electrical and Electronics Engineers IEEE 802.12 A network technology standard that provides 100 Mbits/s on twisted-pair or optical fiber cable IEEE P1386.1 PCI Mezzanine card (PMC) standard for local bus modules.
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Section 17 1MRK 504 088-UEN C Glossary Light emitting diode LON network tool Local operating network Miniature circuit breaker Mezzanine carrier module Milli-ampere module Main processing module Multifunction vehicle bus. Standardized serial bus originally developed for use in trains. National Control Centre Numerical module OCO cycle Open-close-open cycle...
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Section 17 1MRK 504 088-UEN C Glossary Relay characteristic angle REVAL Evaluation software RFPP Resistance for phase-to-phase faults RFPE Resistance for phase-to-earth faults RISC Reduced instruction set computer RMS value Root mean square value RS422 A balanced serial interface for the transmission of digital data in point-to-point connections RS485 Serial link according to EIA standard RS485...
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Section 17 1MRK 504 088-UEN C Glossary TCP/IP Transmission control protocol over Internet Protocol. The de facto standard Ethernet protocols incorporated into 4.2BSD Unix. TCP/IP was developed by DARPA for internet working and encompasses both network layer and transport layer protocols. While TCP and IP specify two protocols at specific protocol layers, TCP/IP is often used to refer to the entire US Department of Defense protocol suite based upon these, including Telnet, FTP, UDP and RDP.
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Section 17 1MRK 504 088-UEN C Glossary Three times the zero sequence voltage. Often referred to as the residual voltage or the neutral point voltage Installation and commissioning manual...
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Contact us ABB AB Substation Automation Products SE-721 59 Västerås, Sweden Phone +46 (0) 21 32 50 00 +46 (0) 21 14 69 18 www.abb.com/substationautomation...