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SERVICE MANUAL RE-2D CHASSIS MODEL COMMANDER DEST. CHASSIS NO. KP-41DS1U RM-892 SCC-P26A-A KP-41PZ1B RM-892 SCC-P23A-A KP-41PZ1D RM-892 SCC-P22A-A KP-41PZ1E RM-892 SCC-P22B-A RM-892 PROJECTION TV MICROFILM ∗ Please file according to model size..
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VIEWS AND IN THE PARTS LIST ARE CRITICAL TO REMOVING THE ANODE. SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS AP- PEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE- MENTS PUBLISHED BY SONY. – 2 –...
KP41DS1U/PZ1B/PZ1D/PZ1E RM-892 TABLE OF CONTENTS Section Title Page Section Title Page 1. SELF DIAGNOSIS FUNCTION ...... 6-3. Text Position Adjustment ........6-4. White Balance Adjustment ........ 2. GENERAL ..............6-5. Sub Bright Adjustment ........3. DISASSEMBLY 7. DIAGRAMS 3-1. Rear Cover Removal ......... 7-1.
KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 SECTION 1 SELF DIAGNOSIS FUNCTION Diagnostic Errors The errors indicated below can be read using an Error Reader Display (Part Number S-188-900-10) connected to the service connector. Once an error has been detected it will then be displayed on the two digit error reader.
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KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 Protection Error (Error 2): Once every main loop (approximately 200ms OSD mode, 50ms text or menu mode), the micro checks the protection pin (pin 66). If the protection pin is high 6 successive times, a protection error is diagnosed. The protection pin is not checked during the first 3-4 seconds after AC on.
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KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 General I C Device Run-time Errors (Errors 19-23): 19 - No acknowledge from Jungle when attempting to initialize 20 - No acknowledge from Jungle when attempting to read registers 21 - AV Switch cannot complete reset during initialization...
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KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 Error Display Mode Error Display Mode is entered by the following sequence of commands: Standby → Information → Digit 5 → Volume Down → TV This mode will display a special menu, which will list all possible errors and the number of occurrences of each error (0 – 255, as stored in the NVM).
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KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 TT command table TT Mode is available by pressing the test key twice. It is exited by pressing 0 twice, or by pressing the Test key, or by pressing the TV key or by switching the set into standby.
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KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 Noise on Centre Speaker Only Noise on Surround Speaker Only Set Colour to minimum and Picture to maximum Set Colour & Picture to minimum and adjust sub-brightness Pre-Set AV Labels Picture Blanking Pulse Enable/ Disable Balance Left/ Right (Press RED Key for balance left, YELLOW for balance right, and GREEN for centre balance...
KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 3-4. TERMINAL BOARD REMOVAL 3 Terminal board 2 Screw (+BVTP 3 x 12) 1 Four screws (+BVTP 4 x 16) 2 Two screws (+BVTP 3 x 12) 1 Two screws (+BVTP 4 x 16) 3-5. A3, U, A AND D BOARD REMOVAL...
KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 3-8. E BOARD REMOVAL 1 Two screws (+BVTP 3 x 12) 3 E board 2 Three claws 3-9. G BOARD REMOVAL 1 Four claws 2 G board 1 Two claws – 44 –...
KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 4-7. DEFOCUS ADJUSTMENT (Blue) 4-5. 2-POLE MAGNET ADJUSTMENT 1. Receive the Dot signal. 1. Set to receive the Dot signal. 2. Place the caps on the red and blue lens so that only the green 2. Place the caps on the red and green lens so that only the blue color is shown.
KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 SECTION 5 SAFETY RELATED ADJUSTMENT When replacing the following components marked with ] on E BOARD the schematic diagram, always check hold-down voltage and if – CONDUCTOR SIDE – necessary re-adjust. CN810 CN505 Part Replaced ([) Part Replaced (])
KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 SECTION 6 REGISTRATION ADJUSTMENTS 3. Press “MENU” on the commander to obtain the following 6-1. HOW TO ENTER THE SERVICE MODE menu on the screen. 6-1-1. Adjustment Method with Commander Service adjustment to this model can performed with the sup- TEST MENU plied remote commander RM-892.
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KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 Geometry ( : No need to adjust) GEOMETRY ADJUSTMENT MSP ADJUSTMENT CONCCT FAWCTIST Wide Smart Zoom V Size 0 - 63 AGC On / Off ON/OFF V Position 0 - 63 Constant Gain CDB 0 - 20 S Correction...
KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 Current TV Status Convergence Depends on the signals TV STATUS BE-3E(TT09) PAL, SECAM : 50 Mode Item No. NTSC : 60 Text System C Text-2 Dolby Enabled DSP Present Text Language Set WEST Menu Language Set WEST Destination...
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KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 Initial Data Adjustment Item Data Mode Name / Description Device Item Number Range Wide Smart Zoom CENT –127 ~ +127 –01 –02 –01 GREEN V CENTER CXP86213 SKEW –127 ~ +127 GREEN V SKEW –127 ~ +127 GREEN V BOW SIZE –127 ~ +127...
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KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 Initial Data Item Adjustment Data Mode Name / Description Device Number Item Range Wide Smart Zoom CENT –95 ~ +96 BLUE V CENTER CXP86213 SKEW –95 ~ +96 BLUE V SKEW –127 ~ +127 BLUE V BOW SIZE –127 ~ +127...
KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 6-2. PAL REGISTRATION ADJUSTMENT CENTER ADJUSTMENT 1. Adjust H Position and V Position. 6-2-1. Registration Adjustment Method 1. Turn on the main power switch of the set and enter into standby mode. H Position 2. Press the following sequence of buttons on the Remote Commander.
KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 MAIN DEFLECTION ADJUSTMENT 6-2-3. Convergence Adjustment 1. Adjust V Linearity. 1. Receive the PAL SPCB signal. Correct linearity of the horizontal top and bottom lines. 2. Select wide mode. (blue key)” : Wide b Smart b 4 : 3 b Zoom Press “...
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KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 GREEN VERTICAL LINE ADJUSTMENT GREEN HORIZONTAL LINE ADJUSTMENT 1. Receive the PAL SPCB signal. 1. Receive the PAL SPCB signal. 2. Carefully watching out for the GH CENT screen center sec- 2. Finely adjust the center position of the vertical line at the tion, adjust GH CENT, GH BOW, GH SKEW.
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KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 GREEN VERTICAL SIZE ADJUSTMENT GREEN HORIZONTAL SIZE ADJUSTMENT 1. Receive the Internal pattern (crosshatch) signal. 1. Receive the Internal pattern (crosshatch) signal. 2. Adjust GV MSIZ so that the sizes at the top and bottom and 2. Adjust with GH MSIZ, so that the sizes of both edges and centre are equal.
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KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 GREEN HORIZONTAL SYMMETRICAL PIN DISTORTION GREEN HORIZONTAL QUATERNARY ADJUSTMENT ADJUSTMENT 1. Receive the Internal pattern (crosshatch) signal. 1. Receive the Internal pattern (crosshatch) signal. 2. Adjust GH 4PIN, to correct the 4th order distortion. 2. Adjust GH MPIN to correct pin distortion at both edges of 3.
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KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 GREEN VERTICAL ASYMMETRICAL PIN DISTORTION GREEN VERTICAL 4TH ORDER DISTORTION (2ND-ORDER DISTORTION) ADJUSTMENT ADJUSTMENT 1. Receive the Internal pattern (crosshatch) signal. 1. Receive the Internal pattern (crosshatch) signal. 2. Correct the asymmetrical pin distortion at the top and bot- 2.
KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 RED REGISTRATION ADJUSTMENT 6-3. TEXT POSITION ADJUSTMENT 1. Receive the Internal pattern (crosshatch) signal. 1. Receive RF signal with teletext. GH GSEL = “00” (Green + Red) 2. Set in TT mode. 2. Adjust so that the red lines lay on the green lines.
KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 The components identified by shading ¡ and mark are critical for safety. 8-3. CHASSIS BLOCK Replace only with part number specified. : 7-685-648-79 SCREW +BVTP 3X12 : 7-685-663-79 SCREW +BVTP 4X16 EXCEPT 41DS1U 41DS1U REF. NO. PART NO.
KP-41DS1U/PZ1B/PZ1D/PZ1E RM-892 The components identified by shading ¡ and mark are critical for safety. 8-4. MECHASEAL BLOCK Replace only with part number specified. : 7-685-648-79 SCREW +BVTP 3X12 : 7-685-663-71 SCREW +BVTP 4X16 REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO.
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- ------------- C4074 1-163-021-91 CERAMIC CHIP 0.01µF...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. A2 A3 REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ -------------...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- -------------...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- ------------- C212 1-164-346-11 CERAMIC CHIP 1µF...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- ------------- C2401 1-163-021-91 CERAMIC CHIP 0.01µF...
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10µH <IC> L2807 1-414-187-11 INDUCTOR 47µH L2809 1-414-183-41 INDUCTOR 10µH 8-759-376-77 IC SDA30C263-GEG 8-759-492-55 IC M24C64-WMN6T (KP-41DS1U) 8-759-564-06 IC M24C32-MN6T (KP-41PZ1B/PZ1D/PZ1E) <TRANSISTOR> 1-750-797-11 SOCKET, PLCC 8-759-394-57 IC PST593C-MMP-4P 8-729-120-28 TRANSISTOR 2SC1623-L5L6 8-729-026-49 TRANSISTOR 2SA1037AK-T146-R IC103 8-752-390-37 IC CXD2064Q-T6 8-729-120-28 TRANSISTOR 2SC1623-L5L6...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- -------------...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- -------------...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- -------------...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- -------------...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- -------------...
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1/4W <RELAY> R6071 1-215-453-00 METAL 1/4W RY6001 ! 1-755-266-11 RELAY, AC POWER R6072 1-215-476-00 METAL 200K 1/4W RY6501 ! 1-755-245-11 RELAY, AC POWER (KP-41DS1U) R6073 1-249-413-11 CARBON 1/4W R6074 1-215-858-00 METAL OXIDE 15 R6075 1-216-358-11 METAL OXIDE 5.6 <TRANSFORMER> R6079 1-249-377-11 CARBON 0.47...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- ------------- <CONNECTOR>...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. CB E REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ -------------...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- -------------...
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The components identified by • The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- this manual have been carefully cal for safety. factory-selected for each set in order RM-892 Replace only with part number to satisfy regulations regarding X- specified.
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- -------------...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- -------------...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- ------------- C1717 1-164-232-11 CERAMIC CHIP 0.01µF...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- ------------- <COIL>...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- -------------...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. D H1 REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ -------------...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- -------------...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- ------------- C3201 1-163-021-91 CERAMIC CHIP 0.01µF...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- -------------...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- -------------...
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The components identified by KP-41DS1U/PZ1B/PZ1D/PZ1E shading and mark are criti- cal for safety. RM-892 Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK ------------ ------------- ------------------- ------------- ------------ ------------- ------------------- -------------...