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Sony Trinitron Color Computor Display CPD-E400 Service Manual
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Sony Trinitron Color Computor Display CPD-E400 Service Manual

Sony Trinitron Color Computor Display CPD-E400 Service Manual

Trinitron color computer display
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SERVICE MANUAL

CRT
Viewable image size
Resolution
Maximum
Recommended Horizontal: 1280 dots
Standard image area
Deflection frequency*
CPD-E400/E400E
SPECIFICATIONS
0.24 mm aperture grille pitch (center)
19 inches measured diagonally
90-degree deflection
FD Trinitron
Approx. 365 274 mm (w/h)
3
7
(14
/
10
/
inches)
8
8
18.0" viewing image
Horizontal: 1800 dots
Vertical: 1440 lines
Vertical: 1024 lines
Approx. 352 264 mm (w/h)
7
1
(13
/
10
/
inches)
8
2
Horizontal: 30 to 96 kHz
Vertical: 48 to 120 Hz
TRINITRON
Canadian Model
AC input voltage/current 100 to 240 V, 50 – 60 Hz, Max. 2.0 A
Power consumption
Operating temperature
Dimensions
Mass
Plug and Play
* Recommended horizontal and vertical timing condition
• Horizontal sync width should be more than 1.0 sec.
• Horizontal blanking width should be more than 3.0 sec.
• Vertical blanking width should be more than 500 sec.
Design and specifications are subject to change without notice.
COLOR COMPUTER DISPLAY
®
CPD-E400
US Model
Chassis No. SCC-L30K-A
CPD-E400E
AEP Model
Chassis No. SCC-L30K-A
F99
CHASSIS
140 W
10˚C to 40˚C
Approx. 446 464 461 mm
5
3
1
(w/h/d) (17
/
18
/
18
/
8
8
4
inches)
Approx. 26 kg (57 lb 5 oz)
DDC1/DDC2B/DDC2Bi/GTF

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Summary of Contents for Sony Trinitron Color Computor Display CPD-E400

  • Page 1: Service Manual

    SERVICE MANUAL 0.24 mm aperture grille pitch (center) 19 inches measured diagonally 90-degree deflection FD Trinitron Viewable image size Approx. 365 274 mm (w/h) 18.0" viewing image Resolution Maximum Horizontal: 1800 dots Vertical: 1440 lines Recommended Horizontal: 1280 dots Vertical: 1024 lines Standard image area Approx.
  • Page 2 ON THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS AP- PEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE- MENTS PUBLISHED BY SONY. CIRCUIT ADJUST- MENTS THAT ARE CRITICAL FOR SAFE OPERATION ARE IDENTIFIED IN THIS MANUAL.
  • Page 3 Count the number of seconds between orange flashes of the 1 (power) indicator and inform your authorized Sony dealer of the monitor’s condition. Be sure to note the model name and serial number of your monitor. Also note the make and model of your computer and video board.

  • Page 4: Timing Specification

    CPD-E400/E400E TIMING SPECIFICATION MODE AT PRODUCTION MODE 1 RESOLUTION 738 X 414 CLOCK 28.322 MHz HORIZONTAL H-FREQ 31.469 kHz usec H. TOTAL 31.777 H. BLK 5.720 H. FP 0.318 H. SYNC 3.813 H. BP 1.589 H. ACTIV 26.057 – VERTICAL – V.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Section Title 1. GENERAL ... 1-1 2. DISASSEMBLY 2-1. Cabinet Removal ... 2-1 2-2. Shield (EMI, Video), Side Cover (L and R) Removal ... 2-1 2-3. A Board Removal ... 2-2 2-4. Rear Shield Complete Assy, D Board Removal ... 2-2 2-5.

  • Page 6: General

    The operating instructions mentioned here are partial abstracts from the Operating Instruction Manual. The page numbers of the Operating Instruction Manual remain as in the manual. Use of the tilt-swivel Precautions This monitor can be adjusted within the angles shown below. To find the center of the monitor’s turning radius, align the center of Warning on power connections the monitor’s screen with the centering dots on the stand.
  • Page 7 x Connecting to a Macintosh or compatible Setup computer Before using your monitor, check that the following accessories are included in your carton: • Power cord • Current G3 adapter (for beige system) (1) • Setup Disk (1) • Warranty card •...

  • Page 8: Customizing Your Monitor

    Selecting the on-screen menu Customizing Your Monitor language (LANG) You can make numerous adjustments to your monitor using the English, French, German, Spanish, Italian, Dutch, Swedish, on-screen menu. Russian and Japanese versions of the on-screen menus are available. The default setting is English. Navigating the menu Press the center of the control button.
  • Page 9 Adjusting the brightness and Adjusting the centering of the contrast picture (CENTER) Brightness and contrast adjustments are made using a separate This setting is stored in memory for the current input signal. BRIGHTNESS/CONTRAST menu. Press the center of the control button. These settings are stored in memory for all input signals.
  • Page 10 Adjusting the convergence (CONV) Additional settings (OPTION) The CONV settings allow you to adjust the quality of the picture You can manually degauss (demagnetize) the monitor, adjust the by controlling the convergence. The convergence refers to the moire cancellation level, change the menu position, and lock the alignment of the red, green, and blue color signals.
  • Page 11 THIN HORIZONTAL LINE Resetting the adjustments The lines that appear on your screen are damper wires. See page 15 for more information about the damper wires. This monitor has the following three reset methods. Use the RESET button to reset the adjustments. DISTORTED SHAPE If the shape of the picture on the screen seems distorted, try adjusting the picture’s geometry.
  • Page 12 • If you replaced an old monitor with this monitor, reconnect the old monitor and do the following. Install the supplied Setup Disk (page 7) and select this monitor (“CPD-E400”) from among the Sony monitors in the Windows 95/98 monitor selection screen. If using a Macintosh system •...

  • Page 13: Specifications

    Count the number of seconds between orange flashes of the 1 (power) indicator and inform your authorized Sony dealer of the monitor’s condition. Be sure to note the model name and serial number of your monitor. Also note the make and model of your computer and video board.

  • Page 14: Disassembly

    CPD-E400/E400E 2-1. CABINET REMOVAL 2-2. SHIELD (EMI, VIDEO), SIDE COVER (L and R) REMOVAL Side cover (R) SECTION 2 DISASSEMBLY Push in the tip of a screwdriver about 5mm to unlock the two claws. Cabinet Cabinet Bezel assembly Bezel assembly Four screws (+BVTT 4 x 8) Video shield...

  • Page 15: A Board Removal

    2-3. A BOARD REMOVAL 2-4. REAR SHIELD COMPLETE ASSY, D BOARD REMOVAL Refering to 2-3, disconnect five connectors (CN303, CN305, CN306, CN309 and CN311). A board CN306 CN311 CN303 CN309 CN305 Screw (+BVTT 4 x 8) Cable stopper Two screws (+BVTP 3 x 8) N board CN303...

  • Page 16: Service Position

    CPD-E400/E400E 2-5. SERVICE POSITION 2-6. H BOARD REMOVAL Before removing the bezel assembly, secure the picture tube shield at the positions shown with the arrow (diagonal two places) to prevent the picture tube from falling. (Use the screws +BVTT 4 8 that fix shield.) A board AC inlet...

  • Page 17: Picture Tube Removal

    2-7. PICTURE TUBE REMOVAL Bezel assembly CN801 REMOVAL OF ANODE-CAP NOTE: Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield or carbon painted on the CRT, after removing the anode. REMOVING PROCEDURES 1 Turn up one side of the rubber cap in the direction indicated by the arrow a.

  • Page 18: Harness Location

    CPD-E400/E400E 2-8. HARNESS LOCATION H board CN2001 Picture tube Degaussing coil CN11 N board CN1004 CN1003 CN1002 CN701 CN702 Side cover (L) CN603 D board CN904 CN600 AC inlet Rear shield CN313 CN302 CN310 CN306 CN301 CN311 CN303 A board...

  • Page 19: Safety Related Adjustment

    SAFETY RELATED ADJUSTMENT When replacing or repairing the shown below table, the following operational checks must be performed as a safety precaution against X-rays emissions from the unit. Part Replaced ([) HV ADJ RV901 Part Replaced (]) HV Regulator D Board T901(FBT), IC901, Circuit Check R924, R925, RV901 Mounted D board...

  • Page 20: Adjustments

    CPD-E400/E400E Landing Rough Adjustment 1. Enter the full white signal. (or the full black dots signal). 2. Adjust the contrast to the maximum. 3. Make the screen monogreen. Note: Off the outputs from R ch and B ch of SG. 4.
  • Page 21 Connect the communication cable of the computer to the connector located on the D board on the monitor. Run the service software and then follow the instruction. IBM AT Computer as a Jig D-sub (9 Pin [female]) *The parts above ( Convergence Rough Adjustment (1) Receive an image of the white crosshatch signals (white lines on black).

  • Page 22: Diagrams

    SECTION 5 DIAGRAMS 5-1. BLOCK DIAGRAMS CN310 DDC SCL DDC SDA CN313 BLUE1 INPUT1 RED1 GREEN1 CN306 IIC SDA IIC SCL H SYNCO V SYNCO H FBP V FBP V SAWN CN801 V SAWP V SYNCO V-IN C BLK DSP RESET RESET IIC SDA IIC SCL...
  • Page 23 D625 LF602 S601 AC IN CN600 F601 AC RECT :LFT AC L TH600 AC H IC603 SW REG CONT RY602 TH601 CN610 RY601 V IN V CTRL I SENSE DRIVER RELAY DRIVE RELAY DRIVE Q608 Q607 IC609 IC607 IC401 5V REG V OUT –...

  • Page 24: Frame Schematic Diagram

    5-2. FRAME SCHEMATIC DIAGRAM VIDEO AMP, RGB OUT CN309 CN311 :S-MICRO :S-MICRO CN2001 CRT SHIELD CN1002 CN1003 KEY SCAN KEY SCAN :S-MICRO LED1 LED1 :S-MICRO LED2 LED2 CN1004 USER :S-MICRO CONTROL CN601 CN600 AC L AC IN AC H B GND1 BLUE1 CN313 G GND1...

  • Page 25: Schematic Diagrams And Printed Wiring Boards

    5-4. SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDS Note: All capacitors are in F unless otherwise noted. (pF: HV ADJ Capacitors without voltage indication are all 50 V. Indication of resistance, which does not have one for rating electrical power, is as follows. Pitch: 5 mm HV Regulator Rating electrical power 1/4 W (CHIP : 1/10 W)

  • Page 26: Schematic Diagram Of A Board

    • A BOARD WAVEFORMS (1) Schematic Diagram of A Board 4.16 Vp-p (H) (VIDEO AMP,RGB OUT) CN313 D311 D211 1PS226-115 1PS226-115 FB302 C352 B GND1 :CHIP BLUE1 R361 FB202 C252 G GND1 :CHIP :CHIP GREEN1 R261 C152 R130 FB102 R GND1 :CHIP :CHIP RED1...

  • Page 27: Schematic Diagrams Of D (A,B,C) Board

    (2) Schematic Diagrams of D (a, b, c) Board CN701 :S-MICRO IC701 LA6510 CY AMP R1010 220 :CHIP INPUT SEL C1064 9 10 0.1 25V B:CHIP H.LIN BAL C1031 R1070 0.1 25V B:CHIP 4.7k :CHIP 4.7k :CHIP ROTATION R701 R703 C1050 C726 C727...
  • Page 28 R604 R625 1/2W L608 R605 C611 1.5µH 400V R693 4.7M C612 1/2W IC603 0.033 :SURGE R635 400V TEA1504/N2 120k SW REG CONT :CHIP R627 4.7M 1/2W C614 D609 TO Q605 :SURGE UF4007G23 B:CHIP HEATSINK C610 C616 JR605 680p 470p R628 500V Q605 560k...
  • Page 29 H SHAPE R522 2.2k :CHIP C554 220p C533 C518 CH:CHIP R523 0.022 B:CHIP C516 R525 :RN-CHIP 1.8k B:CHIP C527 R539 :RN-CP R527 6800p 4.7k C515 R524 :RN-CP B:CHIP :CHIP R526 0.01 3.3k B:CHIP :RN-CP :RN-CP C565 C517 330p 0.001 CH:CHIP B:CHIP C551 100p...
  • Page 30 — D BOARD — 5-17 -COM, CY, DEFLECTION, POWER, H DEF, HV NOTE: The circuit indicated as left contains high voltage of over 600 Vp-p. Care must be paid to prevent an electric shock in inspection or repairing. 5-18...

  • Page 31: Schematic Diagrams Of N, H Boards

    (3) Schematic Diagrams of N, H Boards V.FBP HSYNCO R829 PLL LOCK :CHIP CN801 R864 :CHIP H FBP H SHAPE RESET HD OUT 5V-2 C812 TEST13 TEST14 B:CHIP C BLK DVDD1 C810 D GND TEST15 F:CHIP D GND TEST16 FB810 C803 +5V-2 DGND1...

  • Page 32: Semiconductors

    5-5. SEMICONDUCTORS BA00AST-V5 CXD9522S BA05ST-V5 H8D2972 LA6500-FA TOP VIEW 24 pin DIP CXD9523S/JCN (Ver. 1.2) BA05T LD1117S33TR TOP VIEW 56 pin DIP LA6510 BA9758FS-E2 BA9759F-E2 LM324M LA78040 LM2402T TOP VIEW 18 pin SOP BR24C16F-E2 NJM2904M NJM2904M(TE2) NJM4558M-TE2 PC4558G2 LM324M LM324M-FL63 TC74HCT04AF TC74HCT04AF (EL) TOP VIEW...
  • Page 33 CPD-E400/E400E 2SK2098-01MR-F119 D2L40-TA ERB38-06V1 HSS82 MTZJ-T-77-18 MTZJ-T-77-5.6B NNCD5.6A-T1 RGP02-17EL-6433 RGP02-17PKG23 RGP10DG23 UF4007G23 1N4148S-26TP 1SS367-T3SONY BT149G-412-OT359 TL1431CZ-AP ANODE GATE CATHODE D4L20U FMC-26UA DTZ-TT11-15B FMN-G12S FMQ-G5FMS DTZ-4.7C MA111-(K8).S0 PG124S15 YG911S2R MA111-TX RD12SB2 RD5.6S-B UDZ-TE-17-12B UDZ-TE-17-15B UDZ-TE-17-4.7B UDZ-TE-17-5.6B D4SB60L ANODE D4SB60L-F CATHODE D10SC9M D3S4M EGP10D EGP10GPKG23...

  • Page 34: Exploded Views

    • Items with no part number and no description are not stocked because they are seldom required for routine service. • The construction parts of an assembled part are indicated with a collation number in the remark column. 6-1. CHASSIS 7-685-881-09 +BVTT 4X8 7-685-872-09...

  • Page 35: Picture Tube

    * 4-072-435-02 BAR, EXTENSION [U/C] 4-070-001-11 SPRING, COMPRESSION [U/C] 4-205-260-01 SPRING, EXTENSION BAR [AEP] 4-046-797-01 SCREW (3X12), (+) BVTP 4-044-932-11 EMBLEM (NO.8), SONY [AEP] 4-044-932-31 EMBLEM (NO.8), SONY [U/C] 4-203-648-01 SCREW (5), SELF TAPPING [AEP] 4-365-808-01 SCREW (5), TAPPING [U/C]...

  • Page 36: Packing Materials

    6-3. PACKING MATERIALS REF.NO. PART NO. DESCRIPTION 4-072-908-01 INDIVIDUAL CARTON [AEP] * 4-073-937-01 CARTON, INDIVIDUAL [U/C] * 4-072-843-01 CUSHION ASSY, LOWER [U/C] * 4-072-903-01 CUSHION (LOWER) (ASSY) [AEP] * 4-072-842-01 CUSHION ASSY, UPPER [U/C] * 4-072-902-01 CUSHION (UPPER) (ASSY) [AEP] 4-041-927-11 BAG, POLYETHYLENE 1-759-641-14 DISK, INFORMATION [U/C] The components identified ! marked are...

  • Page 37: Electrical Parts List

    ¡ The components identified marked are critical for safety. Replace only with the part number specified. REF.NO. PART NO. DESCRIPTION NOTE: ¡ The components identified marked are critical for safety. Replace only with the part number specified. ¡ Les composants identifiés par la marque sont critiques pour la sécurité.
  • Page 38 CPD-E400/E400E REF.NO. PART NO. DESCRIPTION C352 1-126-933-11 ELECT <CONNECTOR> CN301 1-764-101-11 PIN, CONNECTOR (PC BOARD) 2P CN302 1-695-915-11 TAB (CONTACT) CN303 1-695-915-11 TAB (CONTACT) CN305*1-564-522-11 PLUG, CONNECTOR CN306*1-564-511-11 PLUG, CONNECTOR CN308 1-695-915-11 TAB (CONTACT) CN309*1-564-511-11 PLUG, CONNECTOR CN310*1-779-944-21 PIN, CONNECTOR (PC BOARD) 4P CN311*1-564-507-11 PLUG, CONNECTOR CN313*1-785-705-11 PIN, CONNECTOR (PC BOARD) 9P <DIODE>...
  • Page 39 ¡ The components identified marked are critical for safety. Replace only with the part number specified. REF.NO. PART NO. DESCRIPTION JR021 1-216-296-91 SHORT JR022 1-216-296-91 SHORT JR023 1-216-296-91 SHORT JR024 1-216-296-91 SHORT JR025 1-216-295-91 SHORT JR026 1-216-295-91 SHORT JR027 1-216-295-91 SHORT JR028 1-216-295-91 SHORT JR029 1-216-296-91 SHORT JR030 1-216-295-91 SHORT...
  • Page 40 CPD-E400/E400E REF.NO. PART NO. DESCRIPTION R304 1-216-009-91 RES,CHIP R306 1-216-071-00 RES,CHIP R307 1-216-675-91 METAL CHIP R308 1-216-049-91 RES,CHIP R309 1-216-041-00 RES,CHIP R310 1-216-071-00 RES,CHIP R311 1-249-403-11 CARBON R315 1-216-107-00 RES,CHIP R317 1-216-025-91 RES,CHIP R318 1-216-019-00 RES,CHIP R319 1-216-113-00 RES,CHIP R320 1-216-113-00 RES,CHIP R322 1-216-113-00 RES,CHIP...
  • Page 41 ¡ The components identified marked are critical for safety. Replace only with the part number specified. REF.NO. PART NO. DESCRIPTION C558 1-163-007-11 CERAMIC CHIP 680pF C559 1-163-038-91 CERAMIC CHIP 0.1uF C560 1-109-982-11 CERAMIC CHIP 1uF C562 1-163-001-11 CERAMIC CHIP 220pF C563 1-113-340-11 ELECT 47uF...
  • Page 42 CPD-E400/E400E REF.NO. PART NO. DESCRIPTION C1013 1-126-926-11 ELECT C1024 1-163-227-11 CERAMIC CHIP 10pF C1025 1-163-227-11 CERAMIC CHIP 10pF C1026 1-163-038-91 CERAMIC CHIP 0.1uF C1030 1-164-222-11 CERAMIC CHIP 0.22uF C1031 1-164-004-11 CERAMIC CHIP 0.1uF C1036 1-163-038-91 CERAMIC CHIP 0.1uF C1037 1-164-004-11 CERAMIC CHIP 0.1uF C1038 1-163-021-91 CERAMIC CHIP 0.01uF C1042 1-163-243-11 CERAMIC CHIP 47pF C1046 1-163-243-11 CERAMIC CHIP 47pF...
  • Page 43 ¡ The components identified marked are critical for safety. Replace only with the part number specified. REF.NO. PART NO. DESCRIPTION D1014 8-719-158-15 ZENER DIODE RD5.6SB D1018 8-719-073-01 DIODE MA111-(K8).S0 D1021 8-719-062-51 DIODE 1PS226-115 D1022 8-719-062-51 DIODE 1PS226-115 D1024 8-719-073-01 DIODE MA111-(K8).S0 D1025 8-719-158-15 ZENER DIODE RD5.6SB <FUSE>...
  • Page 44 CPD-E400/E400E REF.NO. PART NO. DESCRIPTION <TRANSISTOR> Q501 8-729-120-28 TRANSISTOR 2SC1623-L5L6 Q502 8-729-901-87 TRANSISTOR 2SC2411K-CQ Q503 8-729-026-50 TRANSISTOR 2SA1037AK-T146-QR Q504 8-729-042-34 TRANSISTOR IRFU110A Q505 8-729-050-12 TRANSISTOR 2SC5445(LBSONY1) Q506 8-729-043-63 TRANSISTOR IRFI9634G-LF35 Q507 8-729-120-28 TRANSISTOR 2SC1623-L5L6 Q508 8-729-901-87 TRANSISTOR 2SC2411K-CQ Q509 8-729-901-97 TRANSISTOR 2SA1036K-Q Q510 8-729-119-78 TRANSISTOR 2SC2785-HFE Q511...
  • Page 45 ¡ The components identified marked are critical for safety. Replace only with the part number specified. REF.NO. PART NO. DESCRIPTION R572 1-249-429-11 CARBON R573 1-216-385-11 METAL OXIDE 0.47 R574 1-249-404-00 CARBON R575 1-216-659-11 METAL CHIP 2.2K R576 1-216-097-91 RES,CHIP 100K R577 1-216-049-91 RES,CHIP R579...
  • Page 46 CPD-E400/E400E The components identified by [ in this manual have been carefully factory- selected for each set in order to satisfy regulations regarding X-ray radiation. Should replacement be required, replace only with the value originally used. REF.NO. PART NO. DESCRIPTION R737 1-216-049-91 RES,CHIP R738...
  • Page 47 ¡ The components identified marked are critical for safety. Replace only with the part number specified. REF.NO. PART NO. DESCRIPTION <TRANSFORMER> T501 1-435-188-11 TRANSFORMER, FERRITE (HDT) T502 1-411-594-11 INDUCTOR T503 1-435-140-11 TRANSFORMER, FERRITE (LCT) T504 1-431-413-21 TRANSFORMER, FERRITE (HST) T602 1-435-141-11 TRANSFORMER, CONVERTER (SRT) T701 1-435-142-11 TRANSFORMER, FERRITE (DFT)
  • Page 48 1-163-023-00 CERAMIC CHIP 0.015uF <CONNECTOR> CN801 1-793-585-11 PIN, CONNECTOR (PC BOARD) 15P CN802 1-793-586-11 PIN, CONNECTOR (PC BOARD) 15P <DIODE> D802 8-719-049-09 DIODE ISS367-T3 SONY <FERRITE BEAD> FB801 1-543-960-22 FERRITE FB802 1-216-295-91 SHORT FB809 1-543-963-22 FERRITE FB810 1-543-963-22 FERRITE <IC>...

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