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Sony SU-HS1 Service Manual
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Sony SU-HS1 Service Manual

Sony SU-HS1 Service Manual

Lcd video projector
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SERVICE MANUAL

MODEL
..............
VPL-HS1
VPL-HS1FP
DEST.
.........
WORLD
WORLD
MODEL
..............
RM-PJHS1
SU-HS1
IFU-HS1
LCD VIDEO PROJECTOR
DEST.
.........
WORLD
WORLD
WORLD

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Summary of Contents for Sony SU-HS1

  • Page 1: Service Manual

    SERVICE MANUAL MODEL DEST. VPL-HS1 WORLD VPL-HS1FP WORLD MODEL DEST. RM-PJHS1 WORLD SU-HS1 WORLD IFU-HS1 WORLD LCD VIDEO PROJECTOR...

  • Page 2: Su-Hs1

    COMPONENTS IDENTIFIED BY A ! ! ! ! ! MARK ON THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPO- NENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY.
  • Page 3 For the customers in the Netherlands Voor de klanten in Nederland •Gooi de batterij niet weg, maar lever hem in als KCA.

  • Page 5: Table Of Contents

    1. Operating Instructions 1-1. VPL-HS1 ... 1-1 1-2. SU-HS1 ... 1-25 1-3. IFU-HS1 ... 1-27 2. Service Informations 2-1. Board Layout ... 2-1 2-2. Disassembly and Extension Boards ... 2-2 2-2-1. Hood Block Assy Removal ... 2-2 2-2-2. H Board Removal ... 2-2 2-2-3.
  • Page 6 3-4-1. After Replacing the Prism Block ... 3-6 3-4-2. After Replacing the Board ... 3-6 3-5. White Balance Adjustment on Servicing ... 3-7 3-5-1. Signal Level Adjustment ... 3-7 3-5-2. White Balance Adjustment ... 3-7 3-6. Memory ... 3-9 4. Semiconductors IC ...
  • Page 7 7. Diagrams 7-1. Frame Schematic Diagram ... 7-1 7-2. Schematic Diagrams and Printed Wiring Boards ... 7-3 Schematic Diagrams ... 7-5 ... 7-9 ... 7-14 ... 7-17 ... 7-24 ... 7-26 ... 7-28 ... 7-31 ... 7-35 ... 7-35 ... 7-37 Printed Wiring Boards ...
  • Page 13 SIDE SHOT VOLUME INPUT MS SLIDE VIDEO MEMORY DYNAMIC STANDARD LIVING USER 1 USER 2 USER 3 MENU ENTER RESET...
  • Page 14 STANDBY STANDBY INPUT...
  • Page 15 PICTURE CTRL SIDE SHOT VOLUME INPUT MS SLIDE VIDEO MEMORY DYNAMIC STANDARD LIVING USER 1 USER 2 USER 3 MENU ENTER RESET SET SETTING STATUS: INPUT-A: LANGUAGE: POWER SAVING: ENTER VIDEO 1 CONTRAST: BRIGHT: COLOR: HUE: VIDEO 1 SET SETTING SHARP: D.PICTURE: STATUS:...
  • Page 16 STANDBY SIDE SHOT VOLUME INPUT MS SLIDE VIDEO MEMORY DYNAMIC STANDARD LIVING USER 1 USER 2 USER 3 MENU ENTER RESET INPUT STANDBY VOLUME...
  • Page 17 SIDE SHOT VOLUME INPUT MS SLIDE VIDEO MEMORY DYNAMIC STANDARD LIVING USER 1 USER 2 USER 3 MENU ENTER RESET PICTURE CTRL SIDE VOLUME SHOT INPUT MS SLIDE SET SETTING VIDEO MEMORY DYNAMIC STANDARD LIVING ENTER USER 1 USER 2 USER 3 MENU ENTER...
  • Page 18 VIDEO 1 SET SETTING STATUS: INPUT-A: COMPONENT LANGUAGE: ENGLISH POWER SAVING: ENTER...
  • Page 19 INPUT-A INPUT SETTING DOT PHASE: SIZE H: 8 0 0 SHIFT: H : 2 0 0 V : 3 0 SCAN CONV: N o . 1 3 640 480...
  • Page 21 EVENT JPEG Viewer SIDE Slide Show SHOT VOLUME Index INPUT MS SLIDE Select Contents VIDEO MEMORY DYNAMIC STANDARD LIVING USER 1 USER 2 USER 3 MENU ENTER RESET EVENT JPEG Viewer Slide Show Index EVENT Select Contents JPEG Viewer Slide Show Index Select Contents EVENT...
  • Page 22 EVENT JPEG Viewer Execute Slide Show Return Index Effect Select Contents Advan.Slds. Auto Interval 5 sec MENU ENTER RESET No.: 5/32 Size: 1024x768 File: SPORTS Date:7/29/2001 14:22 Full Screen Close R e c i i p e Return f l o u r - - - - 2 s u g a r - - - 1/2 s a l t - - - - - 1/2 b u t t e r - - - 1...
  • Page 23 No.: 5/32 Size: 1024x768 File: SPORTS Date:7/29/2001 14:22 Full Screen Close R e c i i p e f l o u r - - - - 2 Return s u g a r - - - 1/2 s a l t - - - - - 1/2 b u t t e r - - - 1 MENU Protect...
  • Page 24 No.: 5/32 Size: 1024x768 File: SPORTS Date:7/29/2001 14:22 Full Screen Close R e c i i p e Return f l o u r - - - - 2 s u g a r - - - 1/2 s a l t - - - - - 1/2 b u t t e r - - - 1 Protect Rotate...
  • Page 25 MENU ENTER RESET No.: 5/32 Size: 1024x768 File: SPORTS Date:7/29/2001 14:22 Full Screen SIDE SHOT VOLUME Close INPUT R e c i i p e f l o u r - - - - 2 Return s u g a r - - - 1/2 s a l t - - - - - 1/2 b u t t e r - - - 1 MS SLIDE...
  • Page 27 LAMP/ TEMP/ POWER COVER SAVING STANDBY...
  • Page 31 LAMP/ TEMP/ POWER COVER SAVING STANDBY SIDE SHOT VIDEO MENU MEMORY INPUT ENTER RESET (MONO) S VIDEO VIDEO L AUDIO R PJ MULTI INPUT ~ AC IN...
  • Page 32 SIDE SHOT VOLUME MS SLIDE DYNAMIC STANDARD LIVING USER 1 USER 2 USER 3 RESET...
  • Page 36 VIDEO IN 1 S VIDEO VIDEO (MONO)L – AUDIO – R VIDEO IN 2 (MONO)L – AUDIO – R PROJECTOR OUT PJ MULTI TV OUT 1 S VIDEO VIDEO (MONO)L – AUDIO – R TV OUT 1 (MONO)L – AUDIO – R VIDEO IN 3 S VIDEO VIDEO...

  • Page 37: Vpl-Hs1

    Section 2 Service Informations 2-1. Board Layout VPL-HS1...

  • Page 38: Disassembly And Extension Boards

    2-2. Disassembly and Extension Boards 2-2-1. Hood Block Assy Removal 2-2-2. H Board Removal 1 Three screws (+PTPW3 x 8) Four screws +B3 x 8 3 Top cover 5 Button assy Hood assy 4 H board 2 Nine screws (+B3 x 8) 2 Hood block assy VPL-HS1...

  • Page 39: C Board Removal

    2-2-3. C Board Removal 2-2-4. MS Board Removal VPL-HS1 1 Three screws (+B3 x 6) CN102 CN101 CN104 CN106 CN107 CN105 2 C board CN702 3 Two screws (+B3 x 6) 4 MS board CN111 CN502 CN602 1 Screw (+B3 x 6) 2 Holder (MSC) CN804...

  • Page 40: Bb And Nf Boards Removal

    2-2-5. BB and NF Boards Removal 2-2-6. BC Board Removal 2 BB board 1 Screw (+B3 x 6) 3 NF board 1 Screw (+PSW3 x 8) CN801 2 BC board Q board CN702 VPL-HS1...

  • Page 41: Optics Block Assy Removal

    2-2-7. Optics block assy Removal * Remove the C board. (Refer to Sec.2-2-3.) * Remove the MS board. (Refer to Sec.2-2-4.) * Remove the BB and NF boards. (Refer to Sec.2-2-5.) 1 Two screw (+BVTP3 x 6) 3 Two screws (+PTPWH3 x 10) 4 Connector (2P) 2-2-8.

  • Page 42: Ba Board Removal

    2-2-9. BA Board Removal 2-2-10. NR Board Removal 1 Screw (+PSW3 x 8) 4 BA board 3 Screw (+B3 x 6) 3 NR board Sheet (ER) CN901 2 Holder (BA) 1 Screws (+B3 x 6) 2 RM Window(ER) assy VPL-HS1...

  • Page 43: F Board Removal

    2-2-11. F Board Removal 2-2-12. Hi-voltage block and G Board Removal VPL-HS1 1 Two screws (+PSW3 x 6) CN1102 2 F Board 3 Sheet (F1) 5 Screw (+PSW3 x 8) 6 G mount 1 Three screws (+B3 x 6) 2 Holder (G) 4 Hi-voltage block 3 Two screws (+B3 x 6)

  • Page 44: Projection Lens Removal

    2-2-13. Projection Lens Removal * Remove the Optics block assy. (Refer to Sec.2-2-7.) 1 Three screws (+PSW3 x 8) 2-2-14. Prism Block Assy and In-polarizer Removal * Remove the Projection Lens. (Refer to Sec.2-2-13.) 3 Two screws (+B2 x 4) 4 In-polarizer holder 5 In-polarizer panel (G) assy...

  • Page 45: Extension Boards And Extension Cables

    2-2-15. Extension Boards and Extension Cables X KIT ASSY(A-1502-036-A) Main PW X7 board Cable (12P) C-X7 VPL-HS1 70pin X2 board X3 board 50pin X1 board X6 board VISCA X8 board Power Cable (5P) C-X8 Power Power 70pin 50pin 50pin X4 board X5 board (Two boards) (30cm)

  • Page 46: Extension Boards And Extension Cables Connection

    2-2-16. Extension Boards and Extension Cables Connecti (1) BC Board (2) BB and MS Boards 5Pin C Board Q Board 2-10 12Pin 5Pin C Board Q Board Cable (Q-BC) 24Pin 12Pin Cable (BB-MS) 24Pin BC Board Cable (C-BB) 24Pin x 3 Cable (Q-BB) 24Pin BB Board...

  • Page 47: C Board

    (3) C Board 3Pin (Large Connector) to G Board (4) BA Board VPL-HS1 7Pin 3Pin 10Pin (Small Connector) 24Pin Flexible Cable X1 Board C Board C Board Cable (C-BB) 24Pin Cable (C-BA) 24Pin Cable (BA-Q) 24Pin BA Board to Q Board 2-11...

  • Page 48: Q Board

    (5) Q Board 12Pin BA Board C Board to G Board 2-3. Power Cord Use a proper power cord for your local power supply. The United States, Canada Plug type YP-11 Female end YC-13L Cord type SPT-2 Rated Voltage & Current 10 A/125 V Safety approval UL/CSA...

  • Page 49: Electrical Adjustments

    3-1. Preparations 3-1-1. Equipment Required . Oscilloscope Tektronix 2465 or equivalent (bandwidth: 350 MHz or more) . NTSC, PAL, SECAM component signal generator Tektronix TG2000 + AVG1 (optional module) + AWVG1 (optional module) or equivalent . VG (Programmable video signal generator) VG814 or equivalent .

  • Page 50: Adjustment Item Initialize Data

    3-3. Adjustment Item Initialize Data MenuTitle ItemName PICTURE CTRL CONTRAST BRIGHT COLOR SHARP RGB ENHANCER D.PICTURE GAMMA MODE COLOR TEMP COLOR SYS VOLUE INPUT SETTING DOT PHASE SIZE H SHIFT SCAN CONV ASPECT BLANKING VIDEO MEMORY SET SETTING STATUS INPUT-A LANGUAGE POWER SAVING INSTALL SETTING...
  • Page 51 MemoryName W/B MEMORY VIDEO- VIDEO- VIDEO-LOW RGB-HIGH HIGH MIDDLE VPL-HS1 RGB- RGB-LOW DYNAMIC STANDARD MIDDLE GRAPHICS GRAPHICS MIDDLE HIGH AUTO AUTO VIDEO MEMORY LIVING USER 1 USER 2 USER 3 GRAPHICS GRAPHICS GRAPHICS GRAPHICS HIGH HIGH HIGH AUTO AUTO AUTO AUTO Remarks...
  • Page 52 DeviceName ItemName SET MEMORY NT3.58/NT4,43 /BW60 RGB MTRX/ CONTRAST R DRIVE G DRIVE B DRIVE SUB BRT YUV CON YUV COL SUB HUE CTI LVL R-Y/R R-Y/B G-Y/R G-Y/B SUB SHP SHPF0 PRE OVER DMIC PIC LTI LVL D.COM/ VENH CHROMA/ SHP GAIN SHP EQ...
  • Page 53 DeviceName ItemName SET MEMORY NT358/NT443 /BW60 3D GAMMA/ SUB CONT SUB BRT R OSD LVL G OSD LVL B OSD LVL THROUGH APC THRES APC LIMIT OTHER/ H START V START H POSITION Adjustment is TEMP LAMP impossible Adjustment is TEMP PANEL impossible Adjustment is...

  • Page 54: Service Knowhow

    3-4. Service Knowhow 3-4-1. After Replacing the Prism Block 1. Perform Section “3-2. V-COM Adjustment.” 2. Perform the Gamma data writing of the Prism Block. 3. Perform Section “3-5. White Balance Adjustment on Servicing.” 3-4-2. After Replacing the Board . Refer to the cross table shown on right. .

  • Page 55: White Balance Adjustment On Servicing

    3-5. White Balance Adjustment on Servicing 3-5-1. Signal Level Adjustment 1. Input the 80 IRE FLAT FIELD signal to INPUT-A. (COMPONENT) 2. Warm up the unit at least 10 minutes. 3. Enter the Factory Mode (Please refer to 3-1-3) Press the keys in the following order. “ENTER”...
  • Page 56 3) LOW Mode of INPUT-A 1. Input the 80 IRE FLAT FIELD signal to INPUT-A. 2. Set the GAIN G to MID mode value at “_35” with the LOW mode of the W/B. Set the GAIN B that is equal to MID mode value at “_30”.

  • Page 57: Memory

    3-6. Memory Memory structure consists of the following five memory blocks. 1. Set memory 2. Status memory 3. Channel memory 4. Chroma memory 5. W/B memory CPU internal ROM : 256 kbyte Flash Memory CPU internal ROM : 16 kbyte External NVM memory : 8 kbyte EEPROM Set Memory Status...
  • Page 58 3-10 VPL-HS1...

  • Page 59: Semiconductors

    24LC21AT/SN 74VHC240MTCX BA10393F 74VHC541MTCX BA10393F-E2 74VHCT541MTCX IRMF-A0T-QTP CXA1846BN-T4 LT1767EMS8-TR MK1714-01 M24C64 MK1714-01RT M24C64-WMN6T(A) M52347FP-TE MM1096AFF NJM2533M(TE2) TA75W393FU-TE12R TC7W00FU(TE12R) TC7W14FU(TE12R) TC7W240FU TC7W240FU(TE12R) TC7WH74FK TOP VIEW TC7WH74FK(TE85R) 20PIN SOP TC7WH74FU(TE12R) TL431BCDR2 AD9884AKS-100 TOP VIEW 8PIN SOP TOP VIEW 74VHC221AMYCX CXA1875AM ADV7123KST140 CXA1875AM-T4 TC4053BF(EL) TC74HC148AF(EL) LT1399CGN-TR...
  • Page 60 M52749FP MC14162FT M52749FP-TP TOP VIEW BOTTOM VIEW 42PIN SOP 48PIN PGA M52758FP MCZ3001D 18PIN DIP TOP VIEW 36PIN SOP MD2305F M62392FP TOP VIEW BOTTOM VIEW 24PIN SOP 280PIN PGA MBM29LV800TA-90PFTN MSM514265C-60JSDR1 MARKING SIDE VIEW 40PIN SOP MT48LC8M16A2TG75 MT48LC8M16A2TG-75TR TOP VIEW 54PIN TSOP MZ1540 TOP VIEW...

  • Page 61: Transistor

    2SJ530S-TL 2SA1037AK 2SA1037AK-T146-QR 2SA1162 2SA1162-G 2SA1162-YG-TE85L 2SA1462-T1Y33Y34 2SA1611 2SA1611-M5M6 2SA1611T1-M5M6 2SC2712 2SC2712-YG-TE85L 2SC3326N 2SC3326N-TE85L-AB DTA144EKA DTA144EKA-T106 DTC114EK DTC144EKA-T146 DTC144EUA DTC144EUA-T10 VPL-HS1 HN1B01FU-T HN1B01FU-TE85R HN1C01FU-TE85R Transistor XP4501-TXE...

  • Page 62: Diode

    Diode 1SS355 1SS355TE-17 D2FS4-T MA111-(K8).S0 MA111-TX RD9.1SB2 RD9.1SB2-T1 UDZ-TE-17-3.9B ANODE CATHODE BZA456A D1FS4A-TA D6SB80 DAN202K HN1D03FU-TE85 DAN202K-T-146 HN1D03FU-TE85L MA157-TX HN1D03FU-TE85R DAP202K-T-146 RD16M-T1B2 RD18M-T1B1 RD33M-B RD33M-T1B RD6.8M RD6.8M-B1 RD6.8M-T1B1 DF10SC4M DF10SC6M RM11C-V1 RM11C(RECTI) GP1U28Y VOLT VCC GND SEC1901C SEC2422C CATHODE MARK UF4005PKG23 CATHODE ANODE...

  • Page 63: Spare Parts

    Ne les remplacer que par une pièce portant le numéro spécifié. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common- ality and improvement. Parts List has the present standardized repair parts.

  • Page 64: Exploded Views

    Cover 5-2. Exploded Views 5-2-1. Cover +B3 x 8 Part No. SP Description 4-085-079-01 s SLOT, MS 4-085-042-01 s GUIDE (MS), LED 4-085-033-01 s COVER, FRONT X-4039-440-1 s HOOD ASSY A-1375-226-A o MOUNTED CIRCUIT BOARD, H 4-085-036-01 s GUIDE, LED 4-085-032-01 s COVER, TOP X-4039-442-1 s BUTTON ASSY X-4039-453-1 o SPRING ASSY, SPEAKER...

  • Page 65: Chassis 1

    5-2-2. Chassis 1 HOOD BLOCK ASSY +PSW3 x 8 +B3 x 6 +B3 x 6 +PSW3 x 20 +B3 x 6 Part No. SP Description 4-085-084-01 o HOLDER, FAN 1-763-759-11 s FAN, DC 4-085-050-01 o LOUVER, LAMP 3-701-822-00 s HOLDER, WIRE 4-085-073-01 o SHEET (G2) 1-468-625-11 s POWER BLOCK 4-085-051-01 o HOLDER (G)

  • Page 66: Chassis 2

    Chassis 2 5-2-3. Chassis 2 BASE ASSY Part No. SP Description X-4039-445-1 s COVER ASSY, LAMP 4-066-202-01 s SCREW, M3 3-715-526-01 o WASHER (M3) X-4039-439-1 s BASE ASSY 3-701-822-01 s HOLDER,WIRE 1-763-757-11 s FAN, BLOWER 4-085-063-01 o DUCT (U), HS 4-085-064-01 o DUCT (B), HS +PSW3 x 25 Part No.

  • Page 67: Stand

    5-2-4. Stand +B3 x 6 +B3 x 6 Part No. SP Description X-4039-448-1 s STAND ASSY 4-085-329-01 s FOOT, STAND Screws 7-682-548-04 s SCREW +B3X8 7-682-948-09 s SCREW +BVTP 3X8 VPL-HS1 +B3 x 6 +B3 x 6 Stand BVTP3 x 8 BVTP3 x 8...

  • Page 68: Optics 1

    Optics 1 5-2-5. Optics 1 Part No. SP Description A-1485-363-A s OPTICS BLOCK ASSY A-1485-364-A s PRISM BLOCK ASSY A-1502-015-A s PROJECTION LENS 4-074-474-01 s +BSW M3X8 4-074-473-01 s +K M1.7X6 4-887-321-01 s SCREW(B1.7X4)(G),TAPPING (ST) 4-085-337-01 o RING, F 4-085-338-01 o RING, Z 4-082-784-01 o HOLDER, IN-POLARIZER 4-082-764-01 o STOPPER, CH CONDENCER 4-074-405-01 o FASTENER (RB)

  • Page 69: Optics 2

    5-2-6. Optics 2 Part No. SP Description 4-082-825-01 o BASE, UNIT 4-066-172-01 s FASTENER (OPT), MIRROR 4-082-773-01 o MIRROR, B-CHANNEL 4-082-771-01 o DICHROICMIRROR, B-REFRECT 4-082-772-01 o DICHROICMIRROR, G-REFRECT 4-082-775-01 o MIRROR, R-CHANNEL-2 4-082-768-01 o MIRROR, WIDE BAND 4-082-745-01 o SPRING (FY) 4-082-746-01 o SPRING (R) 4-082-783-01 o FILTER, UV-CUT 4-082-792-01 o FLY EYE, LENSE-1...

  • Page 70: Stand(Su-Hs1)

    STAND 5-2-7. Stand (SU-HS1) +BVTP3 x 8 Part No. SP Description X-4039-498-1 s STAND ASSY 4-085-350-01 s NUT ADJUSTOR 4-085-355-01 s BASES 4-085-663-01 O FOOT, RUBBER Screws 7-682-547-09 s SCREW +B 3X6 7-682-548-04 s SCREW +BVTP 3X8 TYPE2 7-682-962-01 s SCREW +PSW 4X10 7-682-965-01 s SCREW +PSW 4X16 +PSW4 x 10 +B3 x 6...

  • Page 71: Electrical Parts List

    5-3. Electrical Parts List -------- BA BOARD -------- Ref. No. or Q’ty Part No. SP Description A-1136-230-A s MOUNTEC C.BOARD,BA COMPL C101 1-117-681-11 s CAPACITOR, ELECT 100MF/16V C102 1-125-891-11 s CAPACITOR CERAMIC 0.47MF/10V C103 1-164-227-11 s CAPACITOR,CERAMIC 0.022MF/25V C105 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B C106 1-107-682-11 s CAPACITOR,CHIP 1MF/16V (3216) C107...
  • Page 72 (BA BOARD) Ref. No. or Q’ty Part No. SP Description C356 1-162-917-11 s CAPACITOR,CERAMIC 15PF/50V CH C359 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C360 1-117-681-11 s CAPACITOR, ELECT 100MF/16V C361 1-126-205-11 s CAPACITOR,ELECT 47M/6.3 CN101 1-770-449-21 o CONNECTOR, BOARD TO BOARD 70P CN201 1-779-730-11 s CONNECTOR, FFC/FPC (ZIF) 24P FB101...
  • Page 73 (BA BOARD) Ref. No. or Q’ty Part No. SP Description R141 1-216-825-11 s RESISTOR,CHIP 2.2K 1/16W 1608 R142 1-216-825-11 s RESISTOR,CHIP 2.2K 1/16W 1608 R143 1-216-805-11 s RESISTOR,CHIP 47 1/16W 1608 R144 1-216-805-11 s RESISTOR,CHIP 47 1/16W 1608 R145 1-218-694-11 s RESISTOR,CHIP 1.2K1/16W(1608) R146 1-218-694-11 s RESISTOR,CHIP 1.2K1/16W(1608) R147...
  • Page 74 (BA BOARD) Ref. No. or Q’ty Part No. SP Description R363 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 R364 1-216-864-11 s CONDUCTOR, CHIP (1608) TP101 1-535-757-11 s CHIP, CHECKER (CONNECTOR) TP102 1-535-757-11 s CHIP, CHECKER (CONNECTOR) TP103 1-535-757-11 s CHIP, CHECKER (CONNECTOR) TP104 1-535-757-11 s CHIP, CHECKER (CONNECTOR) TP105...
  • Page 75 (BB BOARD) Ref. No. or Q’ty Part No. SP Description C513 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C514 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C515 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C516 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C517 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C518 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C519...
  • Page 76 (BB BOARD) Ref. No. or Q’ty Part No. SP Description R414 1-216-821-11 s RESISTOR,CHIP 1.0K 1/16W(1608) R415 1-216-805-11 s RESISTOR,CHIP 47 1/16W 1608 R416 1-216-821-11 s RESISTOR,CHIP 1.0K 1/16W(1608) R417 1-216-801-11 s RESISTOR,CHIP 22 1/16W (1608) R418 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 R419 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 R420...
  • Page 77 -------- BC BOARD -------- Ref. No. or Q’ty Part No. SP Description A-1136-232-A s MOUNTED CIRCUIT BOARD, BC 7-682-648-09 s SCREW +PS 3X8(EP-FE/ZNBK/CM2) C801 1-124-779-00 s CAPACITOR,ELECT 10MF/16V C802 1-124-779-00 s CAPACITOR,ELECT 10MF/16V C803 1-124-779-00 s CAPACITOR,ELECT 10MF/16V C804 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B C805 1-126-204-11 s CAPACITOR, ELECT 47MF/16V(CHIP C806...
  • Page 78 ------- C BOARD ------- Ref. No. or Q’ty Part No. SP Description A-1335-148-A s MOUNTED CIRCUIT BOARD, C C102 1-128-992-11 s CAPACITOR ELECT 47MF 25V C103 1-126-204-11 s CAPACITOR, ELECT 47MF/16V(CHIP C104 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B C105 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F C106 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F C107...
  • Page 79 (C BOARD) Ref. No. or Q’ty Part No. SP Description C604 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C605 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C606 1-162-925-11 s CAPACITOR,CERAMIC 68PF/50V CH C607 1-164-156-11 s CAPACITOR,CERAMIC 0.1MF/25V F C608 1-128-992-11 s CAPACITOR ELECT 47MF 25V C610 1-127-760-11 s CAPACITOR,CERAMIC 4.7MF/6.3V C611...
  • Page 80 (C BOARD) Ref. No. or Q’ty Part No. SP Description IC303 8-759-544-01 s IC S-80828ANNP-EDR-T2 IC304 8-759-447-77 s IC TC7WH74FU (TE12R) IC305 8-759-684-72 s IC M24C64-WMN6T(A) IC306 8-759-082-57 s IC TC7W04FU IC307 8-759-683-83 s IC 74VHCT541AMTCX IC308 8-759-683-83 s IC 74VHCT541AMTCX IC309 8-759-683-83 s IC 74VHCT541AMTCX IC310...
  • Page 81 (C BOARD) Ref. No. or Q’ty Part No. SP Description R233 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 R234 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 R236 1-216-825-11 s RESISTOR,CHIP 2.2K 1/16W 1608 R237 1-216-825-11 s RESISTOR,CHIP 2.2K 1/16W 1608 R238 1-216-833-11 s RESISTOR,CHIP 10K 1/16W (1608) R239 1-216-826-11 s RESISTOR,CHIP 2.7K 1/16W(1608) R240...
  • Page 82 (C BOARD) Ref. No. or Q’ty Part No. SP Description R609 1-216-864-11 s CONDUCTOR, CHIP (1608) R610 1-216-864-11 s CONDUCTOR, CHIP (1608) R611 1-216-864-11 s CONDUCTOR, CHIP (1608) R612 1-216-864-11 s CONDUCTOR, CHIP (1608) R614 1-216-864-11 s CONDUCTOR, CHIP (1608) R616 1-216-864-11 s CONDUCTOR, CHIP (1608) R617...
  • Page 83 ------- F BOARD ------- Ref. No. or Q’ty Part No. SP Description A-1245-606-A s MOUNTED CIRCUIT BOARD, F C1101 1-113-900-11 s CAPACITOR,CERAMIC 470PF/250V C1103 1-115-166-11 s CAPACITOR,FILM 0.22MF/250VAC C1106 1-113-900-11 s CAPACITOR,CERAMIC 470PF/250V CN1101 1-793-305-11 s INLET, AC (AC-M11PB52) CN1102 1-691-960-11 o PIN,CONNECTOR (PC BOARD) 3P F1101 1-576-233-11 s FUSE (H.B.C.) 6.3A/250V...
  • Page 84 (G BOARD) Ref. No. or Q’ty Part No. SP Description D3108 8-719-118-12 s DIODE RD33M-B D3109 8-719-057-85 s DIODE D2FS4-TA D3110 8-719-510-09 s DIODE D10SC6M D3111 8-719-510-09 s DIODE D10SC6M D3112 8-719-510-12 s DIODE D10SC4M D3113 8-719-106-16 s DIODE RD6.8M-B1 D3116 8-719-073-01 s DIODE MA111-(K8).S0 D3117...
  • Page 85 ------- H BOARD ------- Ref. No. or Q’ty Part No. SP Description A-1375-226-A s MOUNTED CIRCUIT BOARD, H C801 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF CN801 1-770-629-21 s PIN, CONNECTOR 12P D801 8-719-045-61 s DIODE SEC1901C D802 8-719-045-61 s DIODE SEC1901C D803 8-719-045-51 s DIODE SEC2422C D804...
  • Page 86 (MS BOARD) Ref. No. or Q’ty Part No. SP Description D801 8-719-078-89 s DIODE CL-190B1-X-T D805 8-719-081-42 s DIODE UMZ6.8N-T106 D806 8-719-081-42 s DIODE UMZ6.8N-T106 D807 8-719-081-42 s DIODE UMZ6.8N-T106 D808 8-719-083-58 s DIODE UDZSTE-173.9B FB801 1-414-921-11 s INDUCTOR, FERRITE BEAD FB802 1-414-921-11 s INDUCTOR, FERRITE BEAD FB803...
  • Page 87 (MS BOARD) Ref. No. or Q’ty Part No. SP Description R897 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 R899 1-216-833-11 s RESISTOR,CHIP 10K 1/16W (1608) R900 1-216-833-11 s RESISTOR,CHIP 10K 1/16W (1608) R902 1-216-864-11 s CONDUCTOR, CHIP (1608) R903 1-216-831-11 s RESISTOR,CHIP 6.8K 1/16W(1608) R904 1-216-828-11 s RESISTOR, CHIP 3.9K 1/16W 1608 R905...
  • Page 88 -------- NR BOARD -------- Ref. No. or Q’ty Part No. SP Description A-1391-155-A s MOUNTED CIRCUIT BOARD, NR C901 1-117-370-11 s CAPASITER CERAMIC 10MF (3216) C902 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B CN901 1-580-057-11 o PIN,CONNECTOR 4P IC901 8-749-012-17 s IC RS-140-T R901 1-216-805-11 s RESISTOR,CHIP 47 1/16W 1608 R902...
  • Page 89 (Q BOARD) Ref. No. or Q’ty Part No. SP Description C514 1-126-396-11 s CAPACITOR,ELECT 47MF/16V(CHIP) C515 1-115-156-11 s CAPACITOR,CERAMIC 1MF/10V(1608 C517 1-117-681-11 s CAPACITOR, ELECT 100MF/16V C518 1-117-681-11 s CAPACITOR, ELECT 100MF/16V C519 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C520 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C523 1-128-004-11 s CAPACITOR ELECT 10MF/16V(CHIP) C524...
  • Page 90 (Q BOARD) Ref. No. or Q’ty Part No. SP Description D508 8-719-988-61 s DIODE 1SS355TE-17 D601 8-719-988-61 s DIODE 1SS355TE-17 D701 8-719-158-37 s DIODE RD9.1SB2 D702 8-719-158-37 s DIODE RD9.1SB2 D703 8-719-158-37 s DIODE RD9.1SB2 D704 8-719-158-37 s DIODE RD9.1SB2 FB401 1-414-921-11 s INDUCTOR, FERRITE BEAD FB501...
  • Page 91 (Q BOARD) Ref. No. or Q’ty Part No. SP Description R437 1-216-841-11 s RESISTOR, CHIP 47K 1/16W 1608 R438 1-216-841-11 s RESISTOR, CHIP 47K 1/16W 1608 R439 1-216-805-11 s RESISTOR,CHIP 47 1/16W 1608 R440 1-216-821-11 s RESISTOR,CHIP 1.0K 1/16W(1608) R441 1-216-821-11 s RESISTOR,CHIP 1.0K 1/16W(1608) R442 1-216-821-11 s RESISTOR,CHIP 1.0K 1/16W(1608)
  • Page 92 (Q BOARD) Ref. No. or Q’ty Part No. SP Description R630 1-216-805-11 s RESISTOR,CHIP 47 1/16W 1608 R631 1-218-690-11 s RESISTOR,CHIP 820 1/16W (1608) R632 1-216-805-11 s RESISTOR,CHIP 47 1/16W 1608 R633 1-216-820-11 s RESISTOR, CHIP 820 1/16W 1608 R634 1-216-817-11 s RESISTOR,CHIP 470 1/16W 1608 R635 1-216-863-11 s RESISTOR,CHIP 3.3M 1/16W 1608...

  • Page 93: Packing Materials

    5-4. Paking Materials --------------------------------------- PAKING MATERIALS & SUPPLYED ACCESSORTES --------------------------------------- Ref. No. or Q’ty Part No. SP Description 1-476-957-11 s REMOTE COMMANDER(RM-PJHS1) 9-885-014-94 s BATTRY COVER(FOR RM-PJHS1) 1-500-386-21 s FILTER, CLAMP (FERRITE CORE) 1-751-271-12 s CORD, CONNECTION(VPL-HS1FP ONLY) 4-083-098-01 s INSTRUCTION 4-085-330-01 o OPERATING INSTRUCTION (JAPANESE, SIMPLIFIED CHINESE) 4-085-330-11 o OPERATING INSTRUCTION...
  • Page 94 5-32 VPL-HS1...

  • Page 95: Block Diagrams

    Section 6 Block Diagrams Q B0ARD VPL-HS1...

  • Page 96: Ba Block

    BA Block VPL-HS1...

  • Page 97: Bb Block

    BB Block VPL-HS1...

  • Page 98: Bc And H Blocks

    BC, H BC, H BC AND H Blocks VPL-HS1...

  • Page 99: G Block

    G Block VPL-HS1...

  • Page 100: Ms Block

    MS Block VPL-HS1...

  • Page 101: C Block

    C Block VPL-HS1...
  • Page 102 VPL-HS1...

  • Page 103: Frame Schematic Diagram

    Section 7 Diagrams 7-1. Frame Schematic Diagram VPL-HS1 Frame(1/2) Frame(1/2)
  • Page 104 Frame(2/2) Frame(2/2) VPL-HS1...

  • Page 105: Schematic Diagrams And Printed Wiring Boards

    7-2. Schematic Diagrams and Printed Wiring Boards Note: [Measuring conditions, voltage and waveform] ..Parts marked “ * ” differ according to the model/destination. Refer ..A voltage value is the reference value between the measurement to the mount table for each function.
  • Page 106 R225R230 R324 C231 C214 R322 C210 FL301 CN201 R233 C209 L204 R232 TP302 Q203 R247 C342 Q207 L205 C352 R210 C220 R236 Q208 R253 C230 R325 C327 R255 R254 FL302 R323 R250 Q212 C202 C361 C227 C339 C334 C101 C333 C111 IC305 TP111...
  • Page 107 • Refer to page 7-4 for Printed Wiring Board • Refer to page 7-4 for IC Block Diagrams VPL-HS1 BA (1/3) BA (1/3) 5.0Vp-p(H) 5.0Vp-p(H) 0.5Vp-p(H) 0.5Vp-p(H) 0.6Vp-p(H) 0.8Vp-p(H) 0.9Vp-p(H)
  • Page 108 • Refer to page 7-4 for Printed Wiring Board • Refer to page 7-4 for IC Block Diagrams BA (2/3) BA (2/3) VPL-HS1...
  • Page 109 • Refer to page 7-4 for Printed Wiring Board • Refer to page 7-4 for IC Block Diagrams VPL-HS1 BA (3/3) BA (3/3)
  • Page 110 CN801 C805 Q803 R815 TP807 R816 R819 R814 C804 IC802 C818 C821 C823 IC803 TP803 JL401 IC403 RB407 RB406 JL112 J L113 JL114 R416 R427 C508 C538 C515 C516 C537 C535 JL514 R556 R551 IC406 R550 C533 C531 R544 R548 R549 R552 R547 R546...
  • Page 111 • Refer to page 7-8 for Printed Wiring Board • Refer to page 7-8 for IC Block Diagrams VPL-HS1 BB (1/4) BB (1/4) 3.3Vp-p(H) 3.3Vp-p(H)
  • Page 112 • Refer to page 7-8 for Printed Wiring Board • Refer to page 7-8 for IC Block Diagrams 0.58Vp-p(H) 0.6p-p(H) 0.58Vp-p(H) BB (2/4) BB (2/4) 7-10 7-10 3.3Vp-p(H) 3.3Vp-p(V) VPL-HS1...
  • Page 113 • Refer to page 7-8 for Printed Wiring Board • Refer to page 7-8 for IC Block Diagrams VPL-HS1 BB (3/4) BB (3/4) 7-11 7-11...
  • Page 114 • Refer to page 7-8 for Printed Wiring Board • Refer to page 7-8 for IC Block Diagrams BB (4/4) BB (4/4) 7-12 7-12 VPL-HS1...
  • Page 115 CN801 C805 Q803 R815 TP807 C826 R816 R819 R814 C804 C825 IC802 C818 C821 C823 IC803 TP803 JL820 JL817 JL803 JL807 JL805 JL809 JL811 JL804 JL802 JL801 JL810 JL812 JL806 C810 R811 C808 JL816 JL808 R810 C807 JL813 JL815 C809 JL819 JL818 C813...
  • Page 116 • Refer to page 7-13 for Printed Wiring Board • Refer to page 7-13 for IC Block Diagram 7-14 7-14 VPL-HS1...
  • Page 117 TP302 C310 R334 R335 TP310 RB303 TP308 TP309 CN602 TP307 TP304 TP306 R627 CN601 CN110 C617 TP305 FB602 IC404 R441 R620 R442 C416 TP402 R436 R512 C519 C615 R431 TP303 C419 R616 R617 C716 C714 C713 IC401 TP401 R403 C613 C614 R404 R717 TP603...
  • Page 118 M52749FP (IC403) OSD IN (R) MAIN INPUT (R) CLAMP OSD MIX CONTRAST CONTRAST VCC1 (R) GND1 (R) OSD IN (G) MAIN CLAMP INPUT (G) OSD MIX CONTRAST CONTRAST VCC1 (G) GND1 (G) OSD IN (B) MAIN INPUT (B) CLAMP OSD MIX CONTRAST CONTRAST VCC1 (B)
  • Page 119 • Refer to page 7-15 for Printed Wiring Board • Refer to page 7-16 for IC Block Diagrams VPL-HS1 C (1/7) C (1/7) 7-17 7-17...
  • Page 120 • Refer to page 7-15 for Printed Wiring Board • Refer to page 7-16 for IC Block Diagrams C (2/7) C (2/7) 7-18 7-18 VPL-HS1...
  • Page 121 • Refer to page 7-15 for Printed Wiring Board • Refer to page 7-16 for IC Block Diagrams VPL-HS1 C (3/7) C (3/7) 7-19 7-19...
  • Page 122 • Refer to page 7-15 for Printed Wiring Board • Refer to page 7-16 for IC Block Diagrams C (4/7) C (4/7) 1.1Vp-p(H) 1.1Vp-p(H) 1.1Vp-p(H) 7-20 7-20 VPL-HS1...
  • Page 123 • Refer to page 7-15 for Printed Wiring Board • Refer to page 7-16 for IC Block Diagrams 1.1Vp-p(H) VPL-HS1 C (5/7) C (5/7) 8.5Vp-p(H) 8.8Vp-p(H) 7-21 7-21...
  • Page 124 • Refer to page 7-15 for Printed Wiring Board • Refer to page 7-16 for IC Block Diagrams 1.1Vp-p(H) C (6/7) C (6/7) 8.8Vp-p(H) 8.8Vp-p(H) 7-22 7-22 VPL-HS1...
  • Page 125 • Refer to page 7-15 for Printed Wiring Board • Refer to page 7-16 for IC Block Diagrams 1.1Vp-p(H) VPL-HS1 C (7/7) C (7/7) 8.5Vp-p(H) 8.8Vp-p(H) 7-23 7-23...
  • Page 126 C1101 JL1102 JL1101 F, GU F, GU CN1101 CN1102 -A SIDE- SUFFIX: -11 JL1103 JL1104 -B SIDE- SUFFIX: -11 7-24 7-24 -A SIDE- SUFFIX: -11 SUFFIX: -11 -B SIDE- VPL-HS1...
  • Page 127 R3127 R3128 CN3205 CN3204 R3122 Q3105 Q3104 C3120 R3120 R3124 C2004 L2002 Q3103 CN2001 C3119 D2101 C3121 RY2101 IC2101 D3109 D2102 C2103 L3204 C2101 C3130 MZ1540 (IC2101) Drain Gate Input Source Zero Drain Voltage Current Sensing Sensing VPL-HS1 C3124 D3119 R3214 JL3330 R3213...
  • Page 128 • Refer to page 7-25 for Printed Wiring Board • Refer to page 7-25 for IC Block Diagrams G(1/2) G(1/2) 7-26 7-26 VPL-HS1...
  • Page 129 • Refer to page 7-25 for Printed Wiring Board • Refer to page 7-25 for IC Block Diagrams VPL-HS1 G(2/2) G(2/2) 7-27 7-27...
  • Page 130 S803 S812 S802 S808 S804 S807 S811 S805 S801 S809 S806 S810 -A SIDE- SUFFIX: -11 7-28 7-28 JL810 R812 D814 D813 JL811 JL807 D810 JL805 R816 JL802 JL801 D806 R819 D805 JL804 D807 D811 JL806 JL808 JL809 R815 D812 JL803 R814 R818...
  • Page 131 C448 CN702 TP506 TP505 L705 TP510 TP507 TP509 TP701 TP508 IC701 CN502 — — 1-682-355-12 D401 *A-6 IC408 D508 IC603 D402 IC409 D601 IC604 IC501 D701 IC605 D403 D404 IC502 D702 IC606 D405 IC503 D703 IC607 D406 IC504 D704 IC608 IC504 IC609 D407...
  • Page 132 M52347FP (IC405) 35 34 30 29 28 25 24 OSD MIX BRIGHTNESS OSD MIX BRIGHTNESS OSD MIX HOLD HOLD BLANKING BLANKING CLAMP CONTRAST CLAMP CONTRAST CLAMP 11 12 24LC21AT/SN (IC401) 74VHC221AMTCX (IC408) 1Rext/ Cext Cext VCLK 2Rext/ Cext Cext CXA1875AX (IC406) 21 20 BRIGHTNESS CONVERTER...
  • Page 133 • Refer to page 7-29 for Printed Wiring Board • Refer to page 7-30 for IC Block Diagrams VPL-HS1 Q (1/4) Q (1/4) 7-31 7-31...
  • Page 134 • Refer to page 7-29 for Printed Wiring Board • Refer to page 7-30 for IC Block Diagrams Q (2/4) Q (2/4) 7-32 7-32 0.6Vp-p(H) 0.6Vp-p(H) 0.6Vp-p(H) 3.3Vp-p(H) 3.2Vp-p(V) 3.7Vp-p(H) VPL-HS1...
  • Page 135 • Refer to page 7-29 for Printed Wiring Board • Refer to page 7-30 for IC Block Diagrams VPL-HS1 Q (2/4) Q (2/4) 7-33 7-33...
  • Page 136 • Refer to page 7-29 for Printed Wiring Board • Refer to page 7-30 for IC Block Diagrams Q (4/4) Q (4/4) 7-34 7-34 VPL-HS1...
  • Page 137 IC101 -A SIDE- -B SIDE- SUFFIX: -11 SUFFIX: -11 VPL-HS1 NF, NR NF, NR 7-35 7-35 C901 R901 R903 CN901 -A SIDE- -B SIDE- SUFFIX: -11 SUFFIX: -11...
  • Page 138 R936 R929 D801 R934 R926 R908 C849 IC816 R865 R896 R901 JL820 R874 R875 R851 JL841 C851 R850 RB804 RB801 R943 IC804 IC805 JL843 RB802 C806 R894 C846 R905 R852 RB803 R881 CN801 R821 R817 C825 R849 R845 R892 R848 R844 R889 R847...
  • Page 139 • Refer to page 7-35 for Printed Wiring Board • Refer to page 7-35 for IC Block Diagram VPL-HS1 MS (1/3) MS (1/3) 7-37 7-37...
  • Page 140 • Refer to page 7-35 for Printed Wiring Board • Refer to page 7-35 for IC Block Diagram MS (2/3) MS (2/3) 7-38 7-38 VPL-HS1...
  • Page 141 • Refer to page 7-35 for Printed Wiring Board • Refer to page 7-35 for IC Block Diagram VPL-HS1 MS (3/3) MS (3/3) 7-39 7-39...
  • Page 143 SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer : Check the metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to...
  • Page 144 English Sony Corporation 01HZ08-1 B&P Company ©2001.8 9-870-308-01...

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