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FLO SERIES
FLO
Start-Up Guide

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Summary of Contents for ABB Totalflow mflo Series

  • Page 1 FLO SERIES Start-Up Guide...
  • Page 2 Introduction: µ This startup guide is to assist in the startup of the FLO series flow computer. Through this guide will be references to status codes that are displayed in different annunciator positions on the unit’s display. Since assignments can now be made to any of the eight annunciators, there is no specific annunciator for a specific code.
  • Page 3 2" x 40" M o unting Pip e Sa d d le M e te r Run "U " M ounting Bo lt Figure 1 (Saddle Mount) Flat and lock washers with 9/16" bolt U - Bolt 2 " Mounting Pipe Figure 2 (Pipe Mount) Figure 3 (Typical Manifold Mount)
  • Page 4 Install RTD Probe: 7. Install RTD and connect wiring to connector block J9. (See Page 6 and Figure 5) Install Battery(s): 8. Verify that the Memory Backup is Enabled. This is J1, terminals 1 & 2. (See Page 7 and Figure 5) 9.
  • Page 5 17. If calibration is needed, calibrate static pressure first, then differential pressure, using a deadweight tester or acceptable standard. Insure that both orifice taps are closed and bypass valves are open during AP calibration to avoid a false DP. Make sure there are no leaks in the manifold or test equipment.
  • Page 6 Installing and Wiring RTD and Probe The RTD measures flowing gas temperature. Procedures presented in this section enable the user to install the RTD into the meter run and wire leads to the main electronics board. Totalflow Materials Supplied • RTD Probe with 10’...
  • Page 7: Battery Installation

    Battery Installation 1. To extend the life of the battery pack, fully charge the battery prior to installation. A system using solar panels may not fully charge the battery. Also a fast charge, which the solar panel can’t provide, improves the life of the battery. (See tip below) 2.
  • Page 8: Solar Panel Installation

    Solar Panel Installation Totalflow • One Solar Panel and Cable Materials • Two U-Bolts and fastening hardware Supplied • One Solar Panel Bracket Customer • Cable Ties Materials • One 9-inch or greater extension of 2-inch pipe Supplied • One 2-inch collar Procedure: Note: Step 1 and 2 are not required if pipe is tall enough without the extension.
  • Page 9 Solar Panel Mounting Bracket U - Bolts 2 " Extension Pipe Solar Panel Cable 2 " Collar Flow Computer Figure 4 (Solar Panel Mounting)
  • Page 10 µ Figure 5 ( FLO Board Layout) NOTE: For orientation purposes, only connectors major components are shown.
  • Page 11 Figure 6 (RS-485 Termination Board Figure 7 (RS-232 Termination Board) NO J2 SELECTIONS FOR RS-422 COMMUNICATIONS TERMINATION BOARD Figure 8 (RS-422 Termination Board) Figures 6, 7 and 8 are termination boards that plug into J3 of the µ FLO board providing different communications options.
  • Page 12: Remote Communications

    Remote Communications The following discussion deals primarily with communications between µ FLO and Host (typically WinCCU). µ To communicate with the Host, the FLO has a remote communications port that can function as RS232, RS485 or RS422. Depending on the customer’s order, most units are shipped with an appropriate cable between the 15-pin connector (J3) and the communication’s device such as a radio.
  • Page 13: Communications Troubleshooting

    Communications Troubleshooting A new radio or modem system that doesn’t communicate is difficult to troubleshoot because proper operation has never been proven, and all the initial hardware and software settings are suspect. More than one problem can be present, causing component replacement to be an inadequate trouble shooting technique.
  • Page 14 Wiring µ Specific wiring drawings are sent with each FLO, based on the options ordered. Most wiring diagrams, including communications are available on the web at http://www.abb.com/totalflow. Select “Continuing Customer Service Support”, then select “Wiring Instructions”.
  • Page 15: Standard Displays

    Standard Displays Items that appear on the device’s display are programmable by the user, however based on the measurement application; units will be shipped with some default display items. The following table is a typical set of default displays for an AGA-3 application. Engineering units may vary from those shown if device supports the “Selectable Units”...
  • Page 16 Visual Alarm & Status Codes µ After the FLO completes recording Log Period flow and operational records, the LCD will show any alarm conditions that have occurred. Also, the date, hour and type of alarm conditions are stored in the µ...
  • Page 17 Alarm/ Status Description Codes I/O Subsystem Low Lithium Battery Alarm: When (low lithium) is displayed, lithium battery voltage is below 2.5 VDC. A new lithium battery measures approximately 3.6 VDC. Low Charger: Displayed if battery charging voltage is less than 0.4 VDC greater than the battery voltage.
  • Page 18 Local Protocol. Displayed when PCCU32 port is active and running TOTALFLOW Local Protocol. ¥ Packet Protocol. The Totalflow Packet protocol is selected for the port assigned to this annunciator. LevelMaster Protocol: The LevelMaster protocol is selected for the port assigned to this annunciator. Measurement Applications Back Flow Condition: Visible only when the DP variable is being displayed.
  • Page 19 TIP: If the Display Does Not Scroll As Expected When power is first applied, the unit should quickly go through startup and begin cycling through the pre-programmed display items. If the display does not scroll after startup and/or looks similar to the following: (Part numbers are for example only) µ...
  • Page 20 ABB Inc. Totalflow Products 7051 Industrial Blvd. Bartlesville, Oklahoma 74006 Tel: USA (800) 442-3097 International 001-918-338-4880...

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