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DVP-S7700 RMT-D107E/D107P SERVICE MANUAL AEP Model Hong Kong Model UK Model SPECIFICATIONS CD/DVD PLAYER MICROFILM...
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LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY.
TABLE OF CONTENTS Section Title Page Section Title Page Service Note ................4 ER-8 (EURO AV 3) Schematic Diagram ....... 4-67 HP-120 Printed Wiring Board and GENERAL Schematic Diagram ............4-69 FP-75 Printed Wiring Board .......... 4-71 FP-75 Schematic Diagram ..........4-73 This Player Can Play the Following Discs ....
SERVICE NOTE 1. DISASSEMBLY • This set can be disassembled in the order shown below. Upper Case (Page 2-1) MB-84 Front Panel AU-218 Board Section Board (Page 2-1) (Page 2-1) (Page 2-2) MD Block Door Open/ Ass’y Close Motor (Page 2-2) (Page 2-1) TK-47 Tray...
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2. DISK REMOVAL PROCEDURE 3. HOW TO SERVICE MB-84 (SIDE B) BOARD (at POWER OFF) 1) Remove the case from the set. (Refer to 2-1) 2) Remove the cover (upper). (Refer to 2-3) 3) Set the MB-84 board as shown in Fig. 3. 2-1.
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4. NOTE ON MOUNTEING SLED MOTOR 1) Push the sled motor ass’y 1 toward direction A. (See Fig. 4) 2) Tighten two screws 2 (M1.7 × 2.5). 1 Sled motor ass’y 2 Two screws (M1.7 × 2.5) Fig. 4 3) Raising the MD block ass’y 3 90 º with the side down. confirm that the optical pick-up 4 falls by self weight.
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5. REPLACING OPTICAL PICK-UP 3) In handling the KHS-180A (RP), do not touch inhibited parts shown in Fig. 7, but grip the slide base bearing and U-shaped guide. 5-1. Handling 1) A red laser diode for DVD requires more attention to static Slide base bearing electricity than general infrared laser diodes for CD.
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6. NOTE ON ASSEMBLING MECHANICAL DECK 6-1. Application of Grease 1) Grease must be applied if the following parts were replaced. (See Fig. 8) Note 1: Recommended grease is Foil KG-70MP. Note 2: In applying grease, take care not to allow grease to stick to other parts (particularly, rubber belt, spindle motor, and optical pick-up) Base unit holder...
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6-2. Cleaning Spindle Motor Turntable 6-4. Deformation of Insulator 1) Remove the tray. (Refer to 2-7) 1) Assemble the spindle base into the base unit. 2) Clean the spindle motor turntable if disc antiskid rubber (black) 2) Lock with 4 shoulder screws. (See Fig. 11) is dirty.
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6-6. Note on Mounting TK-47 Board 1) Align two bosses. (See Fig. 13) 2) Align four tabs. (See Fig. 13) 3) Fix the board securely with 3 screws (BV3 × 10). (The sensor will not function normally if the board floats up.) Three screws (BV3 ×...
DVP-S7700 SECTION 2 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. 2-1. UPPER CASE REMOVAL 2-3. DOOR OPEN/CLOSE MOTOR REMOVAL 4 Upper case 3 Door open/close motor CN-112 board 1 Two tapping screws 2 Four tapping screws...
2-13. INTERNAL VIEWS Skew motor ass’y (tilt) X-3947-138-1 Optical pick-up Optical pick-up (KHS-180A/J1N) Sled motor ass’y (KHS-180A/J1N) Sled motor ass’y 8-820-005-02 X-3947-137-1 8-820-005-02 X-3947-137-1 DC motor (spindle) 1-698-944-11 Motor (loading) 1-698-942-21 DC motor (spindle) 1-698-944-11...
DVP-S7700 3-3. SIGNAL PROCESS BLOCK DIAGRAM MB-84 BOARD (2/6) (SEE PAGE 4-19, 4-41) IC207 IC201 IC202 24 SCLK 16M SDRAM 16M SDRAM 25 SIN SCLKO R OUT CGCSO G OUT IC810 B OUT I OUT 16M DRAM SYSTEM CONTROL 11 EVEN...
DVP-S7700 SECTION 4 PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS THIS NOTE IS COMMON FOR PRINTED WIRING For schematic Diagram: • Caution when replacing chip parts. BOARDS AND SCHEMATIC DIAGRAMS. New parts must be attached after removal of chip. (In addition to this, the necessary mote is printed Be careful not to heat the minus side of tantalum capacitor, in each block.)
DVP-S7700 4-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS There are few cases that the part isn't mounted in this model is printed on this diagram. TK-47 (RF, SERVO) PRINTED WIRING BOARD – Ref. No.: TK-47 board; 3,000 series – TK-47...
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DVP-S7700 MB-84 (SIGNAL PROCESS), FG-43 (SLED) PRINTED WIRING BOARDS There are few cases that the part isn't mounted in this model is printed on this diagram. – Ref. No.: MB-84 board; 2,000 series, FG-43 board; 1,000 series – MB-84 BOARD(SIDE A)
DVP-S7700 MB-84 (BIAS) SCHEMATIC DIAGRAM • See page 4-15 to 4-18 for printed wiring board. – Ref. No.: MB-84 boards; 2,000 series – Note: The components identified by mark ! or dotted line with mark ! are critical for safety.
DVP-S7700 AU-218 (AUDIO) PRINTED WIRING BOARD There are few cases that the part isn't mounted in this model is printed on this diagram. – Ref. No.: AU-218 board; 3,000 series – AU-218 BOARD(SIDE A) 1-671-910- (11) POWER BLOCK (HS-930SH) (SWITCHING REGULATOR)
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DVP-S7700 AU-218 BOARD(SIDE B) LINE OUT DIGITAL OUT VIDEO AUDIO COAXIAL OPTICAL S VIDEO OUT 1-671-910- (11) AU-218 BOARD (SIDE B) CN201 IC207 CN202 IC208 CN203 IC209 CN204 IC210 CN205 Q201 Q202 D201 Q203 D202 D203 Q204 D204 Q205 D205...
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DVP-S7700 AU-218 (AUDIO 1) SCHEMATIC DIAGRAM • See page 4-47 to 4-50 for printed wiring board. – Ref. No.: AU-218 board; 3,000 series – AUDIO 1 AU-218(1/3) 4-51 4-52...
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DVP-S7700 AU-218 (AUDIO 2) SCHEMATIC DIAGRAM • See page 4-47 to 4-50 for printed wiring board. – Ref. No.: AU-218 board; 3,000 series – AUDIO 2 AU-218 (2/3) 4-53 4-54...
DVP-S7700 YS-19 (COMPONENT VIDEO) PRINTED WIRING BOARD AND SCHEMATIC DIAGRAM POWER BLOCK (HS-930SH) – Ref. No.: YS-19 board; 1,000 series – (SWITCHING REGULATOR) There are few cases that the part isn't mounted in this model is printed on this diagram.
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DVP-S7700 ER-8 (EURO AV) PRINTED WIRING BOARD – Ref. No.: ER-8 board; 1,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. – AEP, UK – ER-8 BOARD(SIDE A) ER-8 BOARD (SIDE A)
DVP-S7700 ER-8 (EURO AV 1) SCHEMATIC DIAGRAM • See page 4-59 to 4-62 for printed wiring board. – Ref. No.: ER-8 board; 1,000 series – – AEP, UK – EURO AV 1 ER-8 (1/3) 4-63 4-64...
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DVP-S7700 ER-8 (EURO AV 2) SCHEMATIC DIAGRAM • See page 4-59 to 4-62 for printed wiring board. – Ref. No.: ER-8 board; 1,000 series – – AEP, UK – EURO AV 2 ER-8 (2/3) 4-65 4-66...
DVP-S7700 ER-8 (EURO AV 3) SCHEMATIC DIAGRAM • See page 4-59 to 4-62 for printed wiring board. – Ref. No.: ER-8 board; 1,000 series – – AEP, UK – EURO AV 3 ER-8 (3/3) 4-67 4-68...
DVP-S7700 HP-120 (HEAD PHONE) PRINTED WIRING BOARD AND SCHEMATIC DIAGRAM – Ref. No.: HP-120 board; 1,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. HP-120 HP-120 BOARD(SIDE A) BOARD(SIDE B)
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DVP-S7700 FP-75 (FL DRIVER) PRINTED WIRING BOARD – Ref. No.: FP-75 board; 1,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. FP-75 BOARD(SIDE A) FP-75 BOARD (SIDEA) CN201 A-10...
DVP-S7700 CN-113 (DOOR MOTOR), DR-88 (DOOR SENSOR), FL-108 (FUNCTION SWITCH), FR-160 (FUNCTION SWITCH), PW-120 (IR/POWER SWITCH) PRINTED WIRING BOARDS – Ref. No.: CN-113 board, DR-88 board, FL-108 board, FR-160 board, PW-120 board; 1,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram.
DVP-S7700 CN-113 (DOOR MOTOR), DR-88 (DOOR SENSOR), FL-108 (FUNCTION SWITCH), FR-160 (FUNCTION SWITCH), PW-120 (IR/POWER SWITCH) SCHEMATIC DIAGRAMS – Ref. No.: CN-113 board, DR-88 board, FL-108 board, FR-160 board, PW-120 board; 1,000 series – Note: The components identified by mark ! or dotted line with mark ! are critical for safety.
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DVP-S7700 PS-421 (AUDIO POWER) PRINTED WIRING BOARD – Ref. No.: PS-421 board; 1,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. PS-421 PS-421 BOARD(SIDE A) BOARD(SIDE B) (11) (11)
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DVP-S7700 PS-421 (AUDIO POWER) SCHEMATIC DIAGRAM – Ref. No.: PS-421 board; 1,000 series – Note: The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. AUDIO POWER PS-421...
DVP-S7700 POWER BLOCK (HS-930SH) (SWITCHING REGULATOR) PRINTED WIRING BOARD – Ref. No.: HS-930SH board; 4,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. POWER BLOCK (HS-930SH) (SWITCHING REGULATOR) FR-160...
6-1. Starting up Test Mode Syscon Diagnosis IF con Ver. 0.620 (9315) With the DVP-S7700 turned off, press [TITLE], [CLEAR], and SYScon Ver. 0.400 (0000) [POWER] keys on the Remocon in this order, and the Test mode →Enter item No.[02] ;...
6-3. Error Display (3) Destination Setting (3-2) Destination setting Check In case of an error, the error code and information are displayed as shown in Figure 7. I/O port read Syscon Diagnosis Error:Not detected IF con Ver. 0.620 (9315) SYScon Ver. 0.400 (62ED) →Check item name RAM Check The destination setting port (I/O) is read, and displayed with hex.
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(5-5) Servo DSP Register ROM (IC803) patterns are copied to all areas to be checked. Each time 256 bytes are copied, the addresses of copy source (ROM) Data write → Read matching check are returned by 254 bytes. In detail check, all areas are checked to verify all bits in DRAM (IC810), then the inverted data are further Error 04: Data read error checked in the same manner.
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(6-9) Reserved Data Head Byte Reading (7-5) DRAM in AV Decoder (IC203) ROM (IC803) → ARP (IC806) → Decrypt (IC811) reserved data ROM data → AV Decoder (IC203) → DRAM (IC810) → AV De- head byte read matching check coder (IC203) read matching check Error 05: Write/read data mismatch error Error 03: Data write error 22: Decrypt (IC811) interruption is not detected...
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(8) Video Consumption Concerned (8-6) Still Picture Output (via ARP (IC806)) ROM picture data → ARP (IC806) → AV Decoder (IC203) → (8-2) Video Encoder (Serial) (IC252) Video Out Color bar output (color bar enable command) from Video Encoder (IC252) Error 10: Chip-to-chip data transfer error Error 11: Serial transfer error ROM (IC803) data are transferred to the AV Decoder (IC203) via...
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(8-10) Y/C Output Check (AEP, UK model) (9-3) Sampling Frequency 48kHz Color bar output by video encoder 18.4320MHz oscillation Error 11: Serial transfer error Error 37: PLL DAC (IC209) serial transfer interruption is not de- tected With AV-CONT: “H”, E-V/Y: “L”, E-V/RGB: “H”, video signals areoutput.
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g Error Codes in Diagnostic Test (9-7) MPEG Audio Analog Output ROM audio data → ARP (IC806) → AV Decoder (IC203) → 2ch 01: Mode not supported is selected DAC (IC215) → Analog audio output 02: Reset error 03: Data write error Error 10: ARP (IC806) →...
6-5. Drive Auto Adjustment The tray opens after the [ENTER] key is pressed and the initial- ization is finished. Then, place the DVD_SL disc for adjustment. Press the [ENTER] key to start adjustment. During adjustment, The drive can be automatically adjusted, except disc change and the tangential skew adjustment screen is displayed.
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Drive Automatic Adjustment Flowchart DVD_SL Loading adjustment Adj. disc selection FOK Check STOP Tracking ON Select “ALL” Sled ON AGC ON CLVA EEPROM Default Set Lock Check STOP Hydet Init Sled Init Go To Home Position Auto Loop Filter Offset Auto Focus Offset Auto Tilt Offset Auto Focus Offset...
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DVD_SL adjustment adjustment Auto Loop Filter Offset FOK Check STOP Auto Focus Offset Auto Tilt Offset Auto Focus Offset Auto Focus Gain Auto Tracking Offset Auto Tracking Gain Auto EQ. Auto Loop Filter Offset Pull in Memory FOK Check STOP Jitter Check Tracking ON Sled ON...
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DVD_DL DVD_DL adjustment adjustment Disc Type Check FOK Check STOP Tracking ON LD ON Sled ON Spindle start CLVA Tilt ON Focus ON Lock Check FOK Check STOP Layer Check STOP sled move Auto Focus Offset Auto Tracking Offset Auto Tilt Offset Auto Focus Offset Auto Focus Gain Auto Tracking Gain...
6-6. Drive Manual Operation 6-6-3. Manual Control 1 Manual Control 1 In performing manual operation, observe the following points: Select correct disc type on the Disc Type screen. SA.000000 SI.00 EMG.00 First, select “0. Disc Type” and execute “7. Hydet init” and “8. Sled init”.
6-6-7. Manual Adjust 2 3. Auto Focus Gain : Adjust focus gain automatically. Adjusted result is reflected on the EEPROM (IC801). Execute this with CLVA turned on if pos- Manual Adjust 2 sible. If NG, the system will be defective, SA.000000 SI.00 EMG.00...
6-6-10. EEPROM Data Screen Display EEPROM data Focus Offset Focus Gain TRK Offset TRK. CONT. TRK Gain Tilt Offset Pullin Level EQ. Boost L.F.O SD. ?? HY. ?? Figure 20 This screen displays various set values including adjusted results stored in the EEPROM (IC801). ID No.
6-8. Emergency History EMG Hist Page 4 000000 Hour With the initial menu displayed, press [4] key on the remote com- N Emergency history (7) 00 00 00 00 00 00 mander (RMT-D107E/D107P), and the information on emergency 00 00 00 00 00 00 history of Drvcon and Syscon will be displayed.
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How to see Emergency History Fail in servo recovery when starting up the disc. Took more than 30 seconds when starting up the disc. The number of the times of servo error at re- covery is over regulation. Auto Sequence Time Out Auto Sequence Fail 1 EMG CODE Syscon...
3 Disc Type (Mecha Mode: 6π) 6-9. Error Code The self-diagnosis function works to prevent the player from mal- functioning, a five-digit service number (combination of a letter and figures) flashes on the screen and front panel display. 1. Each user needs to manage the error......“C” code (A) Last result of disc type judgment.
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2. Each user needs to contact Code Description with the service section ..........“E” code The number of the times of servo error at recovery is over regulation. Auto Sequence Time Out Auto Sequence Fail Stop request from drive controller was received 1 EMG CODE At the mode change command, the mode could 2 DISC TYPE...
DVP-S7700 SECTION 7 ELECTRICAL ADJUSTMENT 7-1. Power Supply Check In making adjustment, refer to 7-4. Adjustment Related Parts Arrangement. 1. HS-930SH Board Note: During diagnostic check, the characters and color bars can Mode be seen only with the NTSC monitor. Therefore, for diag-...
7-2. Adjustment of System Control 2. S-terminal Output Check (MB-84 board) <Purpose> Check S-terminal video output. If it is incorrect, pictures will not 1. System Clock 27 MHz Adjustment (MB-84 board) be displayed correctly in spite of connection to the TV with a S- <Purpose>...
4. Checking Component Video Output R-Y 6. Checking RGB Output R (MB-84 board) (MB-84 board) (AEP, UK model) <Purpose> <Purpose> This checks component video output R-Y. If it is incorrect, cor- This checks RGB output R. If it is incorrect, pictures will not be rect colors will not be displayed when connected to, for instance, displayed correctly in spite of connection to the TV with an EURO projector.
8. Checking RGB Output B 10. Checking S Video Output DC Level (MB-84 board) (MB-84 board) (AEP, UK model) <Purpose> <Purpose> This checks signals for S1 and S2 compatible TV. If they are not This checks RGB output B. If it is incorrect, pictures will not be correct, the TV will not switch automatically to letter box, etc.
DVP-S7700 SECTION 8 REPAIR PARTS LIST 8-1. EXPLODED VIEWS NOTE: The components identified by • The mechanical parts with no reference number in • -XX and -X mean standardized parts, so they may mark ! or dotted line with mark the exploded views are not supplied.
8-1-4. DVD MECHANISM CHASSIS ASSEMBLY (1) 8-1-5. DVD MECHANISM CHASSIS ASSEMBLY (2) supplied M902 M501 M903 M901 The components identified by mark ! or dotted line with mark ! are criti- cal for safety. Replace only with part number speci- fied.
AU-218 8-2. ELECTRICAL PARTS LIST NOTE: The components identified by • Due to standardization, replacements in the • Items marked “*” are not stocked since they mark ! or dotted line with mark parts list may be different from the parts speci- are seldom required for routine service.